Electronic module of modular chemical control device
By using a double-sided clamped connecting assembly and an integrated injection molded light guide part in the modular industrial control device, the problems of poor stability and low assembly efficiency of electronic modules in the prior art are solved, and higher vibration resistance and Flow capacity and reduce manufacturing costs and assembly complexity.
Patent Information
- Application Number
- CN202420628691.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The electronic modules of existing modular industrial control devices have problems such as poor stability, weak flow capacity and high manufacturing costs in terms of connection and assembly, especially the requirements for parts accuracy and the need to manually assemble light guide columns to affect efficiency.
It adopts a double-sided clamped connection assembly, including a connecting base, a first terminal and a second terminal, and realizes electrical connection through a clamping part and a plug-in section, and realizes a light emitting display through an integrated injection molded housing and a light guide part. Reduced requirements for part accuracy and manual assembly steps.
The vibration and impact resistance of the electronic module is improved, the flow capacity is enhanced, the manufacturing cost is reduced, the assembly efficiency is improved, the requirements for part accuracy are reduced, and additional light guide column assembly steps are avoided.
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Figure CN222214521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial automation control systems, in particular to an electronic module of a modular industrial control device. Background Art
[0002] Existing modular industrial control devices usually have multiple electronic modules installed. Two adjacent electronic modules are connected through contacts located on the side wall. This patch-type connection uses single-sided contact and has poor vibration and impact resistance. It is often used in milliampere signal scenarios, has relatively weak current flow capacity, and has high requirements on the precision of the shell and parts, resulting in poor stability, weak current flow capacity and high manufacturing cost of the electronic module.
[0003] In addition, when the electronic module is installed on the modular industrial control device, the operator needs to connect the light guide column with the light-emitting element so that the light guide column transmits the light emitted by the light-emitting element to the decorative mask to realize the light display, which is convenient for the operator to know the working status of the control device. Since the light guide column is an independent component, it needs to be assembled manually, which increases the cost and seriously affects the assembly efficiency of the product. Summary of the invention
[0004] The utility model provides an electronic module of a modular industrial control device, which can improve the stability and reliability of the entire electronic module, improve the flow capacity, reduce the product manufacturing cost and improve the product assembly work efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An electronic module of a modular industrial control device, wherein the electronic modules are interconnected, comprising:
[0007] A connection component disposed on the control board, the connection component comprising a connection seat and a first terminal and a second terminal disposed on opposite sides of the connection seat;
[0008] The first terminal comprises a first terminal body and a clamping portion; one end of the first terminal body is provided with two connection portions A fixed to the connection seat at intervals, and the other end is provided with a connection portion B fixed to the control board; the clamping portion comprises two support plates and two clips, the two support plates are respectively provided at one side of the two connection portions A away from the connection seat, the ends of the two support plates away from the connection portions A are close to each other, the two clips are respectively provided at the ends of the two support plates close to each other, the middle parts of the two clips are elastically abutted, and the two ends of the two clips are both trumpet-shaped;
[0009] The second terminal includes a first fixing section, a second fixing section and a plug-in section; the first fixing section is fixed to the connection seat; the second fixing section is fixed to the control board; and the plug-in section is electrically connected to an adjacent electronic module.
[0010] Preferably, the electronic module also includes a first shell and a second shell; the first shell and the second shell are interlocked to form an internal cavity, and the control board is installed in the internal cavity; the first shell is provided with a first through hole, and the second shell is provided with a second through hole, the first terminal is passed through the first through hole, and the second terminal is passed through the second through hole and protrudes from the second shell.
[0011] Preferably, the plug-in section of the second terminal is inserted into the second through hole and protrudes from the second housing, and is plugged between two clips also provided with first terminals in adjacent electronic modules to achieve electrical connection.
[0012] Preferably, the first terminal and the second terminal are arranged in parallel along the connecting seat in a number, the first through hole is arranged as a strip hole extending along the arrangement direction of the first terminals to accommodate the clamping portion of the first terminal; the second through hole is arranged as a number of elongated holes along the arrangement direction of the second terminals to position the plug-in section of the second terminal.
[0013] Preferably, the connecting seat comprises a seat body and a fixing portion arranged on one side of the seat body, the seat body is detachably connected to the control board, and the fixing portion is fixed to the second shell.
[0014] Preferably, the second shell is integrally injection-molded with a light emitting surface, the inner sides of the first shell and the second shell are integrally injection-molded with a light guide portion corresponding to the light emitting surface, and the control board is provided with light-emitting components on both sides facing the first shell and the second shell, and the light-emitting components are installed in the light guide portion.
[0015] Preferably, the light guiding portion is provided with an enclosure and a plurality of isolation plates, the enclosure forms a light guiding space, and the isolation plates isolate the light guiding space into a plurality of light guiding channels.
[0016] Preferably, the light emitting surface is provided with a plurality of light emitting holes, and the light emitting holes correspond one-to-one to the light guiding channels.
[0017] Preferably, the light emitting direction of the light emitting element is perpendicular to the light guiding direction of the light guiding channel. Preferably, the light emitting surface is covered with a decorative mask, and the light of the light emitting element is transmitted through the light guiding channel and then irradiated to the decorative mask to realize light emitting display.
[0018] The utility model provides an electronic module of a modular industrial control device, which is provided with a connection component having a first terminal and a second terminal on a control board, wherein the first terminal and the second terminal are provided away from the connection seat of the connection component, wherein the second terminal protrudes from the second housing and can be plugged into two clips located in adjacent electronic modules and also provided with the first terminal to achieve electrical connection. The utility model adopts a double-sided clamping connection method, which is stable and reliable compared with the existing patch connection method, greatly improves the product's anti-vibration and anti-impact performance, and increases the flow capacity, and reduces the precision requirements for parts, which is conducive to reducing and controlling manufacturing costs.
[0019] On the other hand, the utility model also has a light guide part integrally injection-molded in the first shell and the second shell respectively, and a light-emitting surface corresponding to the light guide part integrally injection-molded in the second shell, and the light-guiding space between the light guide part and the light-emitting surface is separated into relatively independent light-guiding channels by an isolation plate, so that the light of the light-emitting part is transmitted through the light-guiding channel to realize light-emitting display. The technical solution of the utility model realizes the light-emitting display of the light-emitting part through integral injection molding, does not require an additional light-guiding column for use, saves the step of manual assembly, reduces costs and improves assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of a three-dimensional exploded structure of an electronic module provided in an embodiment of the present application;
[0021] Figure 2 is a schematic diagram of the three-dimensional structure of the connection assembly provided in an embodiment of the present application;
[0022] Figure 3 is a schematic diagram of the side view structure of the connection assembly provided in an embodiment of the present application;
[0023] Figure 4 It is a schematic diagram of a three-dimensional exploded structure of a connection assembly provided in an embodiment of the present application;
[0024] Figure 5 is a schematic diagram of the three-dimensional structure of the first terminal and the second terminal provided in an embodiment of the present application;
[0025] Figure 6 is a schematic diagram of a three-dimensional structure in which the electronic modules provided in the embodiment of the present application are connected;
[0026] Figure 7 is another three-dimensional structural schematic diagram of the electronic modules provided in the embodiment of the present application after connection is completed;
[0027] Figure 8 is a schematic diagram of the three-dimensional structure of the first shell provided in an embodiment of the present application;
[0028] Fig. 9It is a schematic diagram of the three-dimensional structure of the second shell provided in an embodiment of the present application. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0030] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0032] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0033] Reference Figure 1 and Fig. 9 An embodiment of the utility model provides an electronic module 100 of a modular industrial control device. A plurality of electronic modules 100 are connected to each other and applied to the modular industrial control device.
[0034] Specific reference Figure 1As shown, the electronic module 100 includes a first shell 11, a second shell 12 and a control board 20. The first shell 11 and the second shell 12 are interlocked to form an internal cavity 10 of the entire electronic module 100. The control board 20 is installed in the internal cavity 10, and a connecting component 30 is provided on the control board 20.
[0035] Specific reference Figure 2 , Figure 3 and Figure 4 As shown, the connection assembly 30 includes a connection seat 33 and a first terminal 31 and a second terminal 32 disposed on the connection seat 33, and the first terminal 31 and the second terminal 32 are disposed away from each other relative to the connection seat 33. The connection seat 33 includes a seat body 331 and a fixing portion 332 disposed on one side of the seat body 331, the seat body 331 is detachably connected to the control board 20, and the fixing portion 332 is fixed to the second housing 12 through a positioning column on the second housing 12.
[0036] Specific reference Figure 5 As shown, the first terminal 31 includes a first terminal body 311 and a clamping portion 312, wherein one end of the first terminal body 311 is provided with two connection portions A 3111 fixed to the connection seat 33, and the other end is provided with a connection portion B 3112 fixed to the control board 20; the clamping portion 312 includes two support plates 3121 and two clips 3122, the two support plates 3121 are respectively provided on the side of the two connection portions A3111 away from the connection seat 33, the ends of the two support plates 3121 away from the connection portions A3111 are close to each other, the two clips 3122 are respectively provided on the ends of the two support plates 3121 close to each other, the middle parts of the two clips 3122 are elastically abutted and both ends are trumpet-shaped.
[0037] Specific reference Figure 6 As shown, the second terminal 32 includes a first fixing section 321, a second fixing section 322 and a plug section 323. The first fixing section 321 is fixed to the connection base 33, the second fixing section 322 is fixed to the control board 20, and the plug section 322 is electrically connected to the adjacent electronic module.
[0038] Specific reference Figure 1 , Figure 6 and Figure 7As shown, the first housing 11 is provided with a first through hole 110 at a position corresponding to the connection component 30, and the second housing 12 is provided with a second through hole 120 at a position corresponding to the connection component 30. The first terminal 31 is provided through the first through hole 110, and the second terminal 32 is provided through the second through hole 120 and protrudes from the second housing 12. It can be understood that the clamping portion 312 of the first terminal 31 is provided through the first through hole 110, and the plug section 323 of the second terminal 32 is provided through the second through hole 120 and protrudes from the second housing 12, and is plugged between two clips that are also provided with first terminals in adjacent electronic modules to achieve electrical connection between the electronic modules.
[0039] It is understandable that, according to the actual design requirements of the product, the first terminal 31 and the second terminal 32 are arranged in parallel along the connection seat 33 in a plurality and correspond one to one. The first through hole 110 is arranged as a strip hole extending along the arrangement direction of the first terminal 31, and is used to accommodate the clamping portion 312 of the first terminal 31. The second through hole 120 is arranged as a plurality of elongated holes along the arrangement direction of the second terminal 32, and is used to locate the plug section 323 of the second terminal 32.
[0040] It can be understood that the first terminal 31 and the second terminal 32 are both bent into one piece. As another embodiment, a notch is provided on the side of the first terminal body 311 away from the clamping portion 312, and the shape of the notch is adapted to the shape of the first fixed section 321 of the second terminal 32. By cutting the same material to form the first terminal 31 and the second terminal 32, materials can be effectively saved and costs can be reduced.
[0041] The technical solution of this embodiment is to arrange a connecting component 30 having a first terminal 31 and a second terminal 32 on the control board 20, and the first terminal 31 and the second terminal 32 are arranged opposite to the connecting seat 33 of the connecting component 30, wherein the clamping portion 312 of the first terminal 31 is passed through the first through hole 110 of the first shell 11, and the plug-in section 323 of the second terminal 32 is passed through the second through hole 120 and protrudes from the second shell 12, and the plug-in section 323 of the second terminal 32 can be plugged into and between two clips that are also provided with the first terminal in the adjacent electronic module, so as to realize the electrical connection between the two adjacent electronic modules, and also realize the expansion of the electronic module according to actual product requirements. The electronic modules of this embodiment use a double-sided clamping connection method. Compared with the existing patch connection method, the connection is stable and reliable, which greatly improves the vibration and impact resistance of the entire industrial control product; the existing patch connection method uses single-sided contact and can often only be applied to milliampere signal scenarios. This embodiment uses a clamping connection method, which has strong current flow capacity and a wide range of application scenarios; the existing patch connection method has higher requirements on the precision of components, which invisibly increases the product cost. This embodiment uses a clamping connection method, which reduces the precision requirements on components, and is therefore conducive to reducing the manufacturing cost of the entire industrial control product.
[0042] As another embodiment of the present invention, refer to Figure 1 , Figure 8 and Fig. 9 As shown, the control board 20 is provided with light-emitting components 201 on both sides facing the first shell 11 and the second shell 12. In order to realize the light-emitting display of the light-emitting component 201, the present embodiment has a light-emitting surface 121 integrally injection-molded at the top of the second shell 12 away from the second through hole 120, and the light-emitting surface 121 is covered with a decorative mask. Correspondingly, the inner sides of the first shell 11 and the second shell 12 are integrally injection-molded and convexly provided with a light-guiding portion 122 corresponding to the light-emitting surface 121. Among them, the light-guiding portion 122 is provided with an enclosure 1221 and a plurality of isolation plates 1222. The enclosure 1221 encloses a light-guiding space, and the isolation plates 1222 isolate the light-guiding space into a plurality of light-guiding channels 1223, which are similar to a fence-type structure. The isolation plates 1222 physically isolate the light-emitting components 201 to avoid the risk of cross-lighting. It can be understood that the light-emitting components 201 are installed one-to-one in each light-guiding channel 1223, and a light-emitting hole 1211 is provided at the position of each light-guiding channel 1223 corresponding to the light-emitting surface 121. The light-emitting direction of the light-emitting component 201 is perpendicular to the light-guiding direction of the light-guiding channel 1223. The light of the light-emitting component 201 is transmitted through the light-guiding channel 1223 to reach the light-emitting hole 1211, and irradiates the decorative mask to realize the luminous display.
[0043] The technical solution of this embodiment is to integrally mold a light guide portion in the first shell and the second shell respectively, and integrally mold a light-emitting surface corresponding to the light guide portion in the second shell. The light-guiding space between the light guide portion and the light-emitting surface is separated into relatively independent light-guiding channels by an isolation plate, so that the light-emitting components located on both sides of the control panel are arranged in their corresponding light-guiding channels. At this time, the light of the light-emitting components reaches the light-emitting hole after being transmitted through the light-guiding channels, and irradiates the decorative mask to realize the light-emitting display. This embodiment directly realizes the light-emitting display of the light-emitting components by integrally molding the light-guiding channels. It does not require additional components, light guide columns, and the assembly of the shell to achieve the purpose of light-emitting display. It also saves the step of manual assembly, reduces costs, and improves assembly efficiency, which is conducive to improving the competitiveness of industrial control products.
[0044] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. An electronic module of a modular industrial control device, wherein the electronic modules are interconnected, characterized in that: The electronic module (100) comprises: A connection assembly (30) disposed on a control panel (20), the connection assembly (30) comprising a connection seat (33) and a first terminal (31) and a second terminal (32) disposed on opposite sides of the connection seat (33); The first terminal (31) comprises a first terminal body (311) and a clamping portion (312); one end of the first terminal body (311) is provided with two connection portions A (3111) fixed to the connection seat (33) at intervals, and the other end is provided with a connection portion B (3112) fixed to the control board (20); the clamping portion (312) comprises two support plates (3121) and two clips (3122); the two support plates (3121) are respectively provided at a side of the two connection portions A (3111) away from the connection seat (33); the ends of the two support plates (3121) away from the connection portions A (3111) are close to each other; the two clips (3122) are respectively provided at ends of the two support plates (3121) close to each other; the middle parts of the two clips (3122) are elastically abutted, and both ends of the two clips (3122) are horn-shaped; The second terminal (32) comprises a first fixing section (321), a second fixing section (322) and a plug-in section (323); the first fixing section (321) is fixed to the connecting seat (33); the second fixing section (322) is fixed to the control board (20); and the plug-in section (323) is electrically connected to an adjacent electronic module.
2. The electronic module according to claim 1, characterized in that: The electronic module (100) further comprises a first shell (11) and a second shell (12); the first shell (11) and the second shell (12) are interlocked to form an internal cavity (10), and the control board (20) is installed in the internal cavity (10); the first shell (11) is provided with a first through hole (110), and the second shell (12) is provided with a second through hole (120); the first terminal (31) is passed through the first through hole (110), and the second terminal (32) is passed through the second through hole (120) and protrudes from the second shell (12).
3. The electronic module according to claim 2, characterized in that: The plug-in section (323) of the second terminal (32) is inserted into the second through hole (120) and protrudes from the second housing (12), and is plugged between two clips also provided with first terminals in adjacent electronic modules to achieve electrical connection.
4. The electronic module according to claim 3, characterized in that: The first terminal (31) and the second terminal (32) are arranged in parallel as a plurality of them along the connecting seat (33); the first through hole (110) is arranged as a strip-shaped hole extending along the arrangement direction of the first terminal (31) to accommodate the clamping portion (312) of the first terminal (31); and the second through hole (120) is arranged as a plurality of elongated holes along the arrangement direction of the second terminal (32) to position the plug-in section (323) of the second terminal (32).
5. The electronic module according to claim 4, characterized in that: The connecting seat (33) comprises a seat body (331) and a fixing portion (332) arranged on one side of the seat body (331); the seat body (331) is detachably connected to the control board (20); and the fixing portion (332) is fixed to the second shell (12).
6. The electronic module according to claim 2, characterized in that: The second shell (12) is integrally injection-molded with a light emitting surface (121); the first shell (11) and the second shell (12) are integrally injection-molded with light guide portions (122) corresponding to the light emitting surface (121); and the control board (20) is provided with light-emitting components (201) on both sides facing the first shell (11) and the second shell (12); the light-emitting components (201) are installed in the light guide portions (122).
7. The electronic module according to claim 6, characterized in that: The light-guiding portion (122) is provided with an enclosure (1221) and a plurality of isolation plates (1222); the enclosure (1221) encloses a light-guiding space, and the isolation plates (1222) isolate the light-guiding space into a plurality of light-guiding channels (1223).
8. The electronic module according to claim 7, characterized in that: The light emitting surface (121) is provided with a plurality of light emitting holes (1211), and the light emitting holes (1211) correspond one-to-one to the light guiding channels (1223).
9. The electronic module according to claim 7, characterized in that: The light emitting direction of the light emitting element (201) and the light guiding direction of the light guiding channel (1223) are perpendicular to each other.
10. The electronic module according to claim 9, characterized in that: The light emitting surface (121) is covered with a decorative mask, and the light from the light emitting element (201) is transmitted through the light guiding channel (1223) and then irradiated onto the decorative mask to realize a light emitting display.
Citation Information
Cited By
Electronic module of modular industrial control device
WO2025201402A1
