Sludge scraping device for sedimentation tank

Abstract

The utility model discloses a mud scraping device of a sedimentation tank, which relates to the technical field of mud scrapers and comprises a sedimentation tank body, a mud collecting hopper is arranged at the bottom end of the sedimentation tank body, the side edge of the mud collecting hopper is connected with a mud discharge pipe, a moving component is mounted at the top end of the sedimentation tank body, and a first air cylinder is distributed at the central position of the moving component. The bottom end of the first air cylinder is connected with a mud scraping plate through a vertical rod. According to the sludge scraper, the motor and the sludge crushing knives are arranged, and each group of sludge crushing knives can be driven to continuously rotate through the driving of the motor in the use process, so that the dispersion of caked sludge can be realized in the sludge scraping process, the resistance of the sludge scraper in the moving process is reduced, the condition of clamping stagnation of the sludge scraper can be effectively prevented, and the service life of the sludge scraper is prolonged. A second air cylinder and a steel brush are arranged, during use, through driving of the second air cylinder, all groups of sludge crushing knives and the steel brush can be driven to move up and down, and the sludge scraping plate can be cleaned while the sludge dispersing effect is achieved through movement.

Description

Technical Field

[0001] The utility model relates to the technical field of mud scrapers, in particular to a mud scraper device for a sedimentation tank. Background Art

[0002] In the process of sewage treatment, in order to remove suspended matter in sewage, a sedimentation tank is used to separate the solid and liquid of sewage. After the sedimentation tank has been used for a period of time, a large amount of sludge will be deposited at the bottom, so a scraper is needed to automatically clean it. There are many types of scrapers, and a driving scraper is one of them. It can effectively improve the sewage treatment effect of the staff.

[0003] When using a traveling scraper for cleaning, since the sewage sedimentation tank needs to settle for a certain period of time before it can be cleaned, some sludge will condense into mud blocks after a long period of sedimentation. The resistance of the agglomerated sludge is relatively large, making it difficult to be scraped by the scraper, causing the scraper to get stuck during the movement, which will affect the normal cleaning of the sludge tank. For this reason, we propose a sedimentation tank scraper device to solve the above problem. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a sedimentation tank scraper device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A sedimentation tank scraper device comprises a sedimentation tank body, a mud collecting bucket is provided at the bottom end of the sedimentation tank body, and a mud discharge pipe is connected to the side of the mud collecting bucket, a moving assembly is installed at the top of the sedimentation tank body, and a first cylinder is distributed at the center position of the moving assembly, the bottom end of the first cylinder is connected to a scraper plate through a vertical rod, and a mounting plate is distributed on the side of the scraper plate, a motor is connected at the center position of the upper side of the mounting plate, and the output end of the motor extends to the bottom of the mounting plate and is connected to a first rotating shaft, a bevel gear set is sleeved on the outer side of the first rotating shaft, and second rotating shafts are symmetrically distributed on both sides of the bevel gear set, and mud crushing knives are equidistantly sleeved on the outer surface of the second rotating shaft.

[0007] Preferably, a support plate is symmetrically connected to the upper side of the scraper blade, and the support plate is arranged as an L-shaped structure. A second cylinder is installed on the inner side of the support plate, and the bottom end of the second cylinder is connected to the mounting plate.

[0008] Preferably, the sides of the second rotating shafts that are away from each other are respectively provided with mounting sleeves through bearing sleeves, and the tops of the mounting sleeves are connected to the mounting plate through connecting rods.

[0009] Preferably, a protective cover is sleeved on the outer side of the bevel gear set, and a rotation groove matched with the second rotating shaft is opened inside the protective cover, and the outer wall of the protective cover is fixedly connected to the mounting plate.

[0010] Preferably, a fixing plate is distributed on the side of the mounting plate, and steel brushes are distributed equidistantly on the other end of the fixing plate, and the steel brushes fit tightly with the side of the scraper plate.

[0011] Preferably, a docking plate is symmetrically connected to the upper side of the fixing plate, and the lower side of the docking plate is in contact with the mounting plate, and the interior of the docking plate is connected to the mounting plate via bolts.

[0012] Preferably, grooves are equidistantly formed at both ends of the mounting plate, and balls are installed inside the grooves.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The device is provided with a motor and a mud-breaking knife. During use, the motor can drive each group of mud-breaking knives to rotate continuously. Therefore, in the process of scraping mud, the agglomerated sludge can be dispersed to reduce the resistance of the scraper blade during movement, thereby effectively preventing the scraper blade from getting stuck.

[0015] 2. The device is provided with a second cylinder and a steel brush. When in use, the second cylinder drives each group of mud-breaking knives and steel brushes to move up and down. While the movement has a sludge dispersion effect, the scraper can be cleaned to reduce the amount of sludge adhesion on the scraper, thereby effectively ensuring the scraping effect of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a sedimentation tank scraper device proposed by the utility model;

[0017] Figure 2 for Figure 1 A three-dimensional cross-sectional diagram of the mud collecting bucket and mud discharging pipe structure;

[0018] Figure 3 for Figure 1 A three-dimensional schematic diagram of the support plate and the second cylinder structure;

[0019] Figure 4 For the utility model Figure 3 A schematic diagram of the enlarged structure in the middle.

[0020] In the figure: 1. sedimentation tank body; 2. mud collecting bucket; 3. mud discharge pipe; 4. moving assembly; 5. first cylinder; 6. mud scraper; 7. mounting plate; 8. motor; 9. first rotating shaft; 10. bevel gear set; 11. second rotating shaft; 12. mud crusher; 13. protective cover; 14. support plate; 15. second cylinder; 16. fixing plate; 17. steel brush; 18. docking plate; 19. mounting sleeve. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4 A sedimentation tank scraper device comprises a sedimentation tank body 1, a mud collecting bucket 2 is provided at the bottom end of the sedimentation tank body 1, and a mud discharge pipe 3 is connected to the side of the mud collecting bucket 2. When in use, the staff can scrape the sludge deposited on the inner wall of the bottom end of the sedimentation tank body 1 into the interior of the mud collecting bucket 2 for centralized treatment, and the treatment method of the sludge inside the mud collecting bucket 2 is the existing technology, which will not be described in detail here. A moving component 4 is installed at the top of the sedimentation tank body 1, and a first cylinder 5 is distributed at the center position of the moving component 4. The moving component 4 is driven by a driving driver to move, and its specific walking principle is the existing technology, which will not be described in detail here. It can drive the scraper plate 6 to move left and right inside the sedimentation tank body 1 to In order to achieve the purpose of scraping mud, the bottom end of the first cylinder 5 is connected to the scraper plate 6 through a vertical rod, and a mounting plate 7 is distributed on the side of the scraper plate 6, a motor 8 is connected to the center position of the upper side of the mounting plate 7, and the output end of the motor 8 extends to the bottom of the mounting plate 7 and is connected to the first rotating shaft 9, a bevel gear set 10 is sleeved on the outer side of the first rotating shaft 9, and second rotating shafts 11 are symmetrically distributed on both sides of the bevel gear set 10, and mud crushing knives 12 are equidistantly sleeved on the outer surface of the second rotating shaft 11, and the bevel gear set 10 is composed of three groups of bevel gears, two groups of bevel gears are sleeved on the ends of the two groups of second rotating shafts 11 close to each other, and the other group of bevel gears is sleeved on the outer side of the first rotating shaft 9.

[0023] Further, see Figure 3It can be known that the upper side of the scraper blade 6 is symmetrically connected to the support plate 14, and the support plate 14 is set to an L-shaped structure. The second cylinder 15 is installed on the inner side of the support plate 14, and the bottom end of the second cylinder 15 is connected to the mounting plate 7. Due to the limited length of the first cylinder 5, the upward movement of the scraper blade 6 driven by it is relatively short. In the process of the scraper blade 6 moving upward, the support plate 14 set in the L-shaped structure will not collide with the moving component 4. Through the mutual cooperation of the second cylinder 15 and the support plate 14, the mounting plate 7 can be driven to move up and down as a whole, so that multiple groups of mud crushers 12 can move up and down and comprehensively disperse the sludge, thereby effectively improving the dispersion effect of the sludge. The specific telescopic principle of the first cylinder 5 and the second cylinder 15 is the existing technology, which will not be described in detail here. The second cylinder 15 has better waterproof performance and can be used normally inside the sedimentation tank body 1.

[0024] Further, see Figure 3 It can be known that the sides of the second rotating shaft 11 that are away from each other are respectively provided with mounting sleeves 19 through bearing sleeves, and the tops of the mounting sleeves 19 are connected to the mounting plate 7 through connecting rods. Through the rotational connection between the mounting sleeves 19 and the second rotating shaft 11, and in conjunction with the setting of the connecting rod, the stability of the two groups of second rotating shafts 11 during rotation can be effectively guaranteed.

[0025] Further, see Figure 3 and Figure 4 It can be known that a protective cover 13 is provided on the outer side of the bevel gear set 10, and a rotating groove matched with the second rotating shaft 11 is opened inside the protective cover 13, the outer wall of the protective cover 13 is fixedly connected to the mounting plate 7, and the two sets of second rotating shafts 11 are respectively connected to the inner wall of the rotating groove through the bearing. By setting the protective cover 13, the bevel gear set 10 can be covered and protected to ensure the normal use of the bevel gear set 10.

[0026] Further, see Figure 3 It can be known that a fixing plate 16 is distributed on the side of the mounting plate 7, and a steel brush 17 is equidistantly distributed on the other end of the fixing plate 16. The steel brush 17 fits tightly against the side of the scraper blade 6. When in use, the right side of the scraper blade 6 can be cleaned by the setting of the fixing plate 16 and the steel brush 17 and driven by the second cylinder 15 to ensure the scraping effect of the scraper blade 6.

[0027] Further, see Figure 3 It can be known that the upper side of the fixed plate 16 is symmetrically connected with the docking plate 18, and the lower side of the docking plate 18 is in contact with the mounting plate 7. The interior of the docking plate 18 is connected to the mounting plate 7 by bolts. Through the mutual cooperation of the docking plate 18 and the bolts, it is convenient for the staff to remove the damaged steel brush 17 during the maintenance process.

[0028] Further, see Figure 3 It can be seen that grooves are equidistantly provided at both ends of the mounting plate 7, and balls are installed inside the grooves. The balls and grooves are not shown in the figure. By setting up multiple groups of balls, the smoothness of the mounting plate 7 during the up and down movement can be effectively guaranteed, thereby reducing the wear on the ends of the mounting plate 7.

[0029] Working principle: When the utility model is in use, the staff can first transport the sewage to be treated to the interior of the sedimentation tank body 1 for sedimentation treatment. After a period of sedimentation, the sludge will accumulate on the inner wall of the bottom end of the sedimentation tank body 1. At this time, the staff can use the mobile component 4 driven by the driving driver to travel along the track above the sedimentation tank body 1. During the movement of the mobile component 4, the scraper plate 6 can be driven to scrape the sludge at the bottom end of the sedimentation tank body 1. During the process of the scraper plate 6 scraping the sludge, the motor 8 is driven, thereby driving the continuous rotation of the first rotating shaft 9. In conjunction with the bevel gear set 10 sleeved on the outer side of the first rotating shaft 9, the two sets of second rotating shafts 11 can be driven to rotate in an annular manner. Since the outer side of the second rotating shaft 11 is sleeved with a mud crusher 12, the agglomerated sludge can be broken up and dispersed. In addition, during the process of the mud crusher 12 breaking the sludge, the second rotating shaft 11 can be driven to rotate continuously. , the second cylinder 15 is started intermittently, thereby driving the mounting plate 7 to move up and down intermittently as a whole, so that multiple groups of mud crushers 12 can be broken up and down at the same time, which can effectively improve the dispersion effect of the sludge. In addition, during the up and down process of the mounting plate 7, the steel brush 17 connected to the side of the fixed plate 16 can scrape the scraper plate 6, thereby cleaning the sludge attached to the outside of the scraper plate 6. After scraping the sludge into the mud collecting bucket 2, the staff can drive the scraper plate 6 to lift up slightly through the first cylinder 5, so that the scraper plate 6 no longer abuts against the inner wall of the bottom end of the mud collecting bucket 2, and then by moving the moving component 4 to the left, the scraper plate 6 can be driven to move to the left as a whole, and the sludge inside the mud collecting bucket 2 can be treated by the staff through chemical methods or grabbing buckets. The above is the entire working principle of the utility model.

[0030] In the present invention, the installation method, connection method or setting method of all the components mentioned above are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated.

[0031] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

[0032] In the present utility model, unless otherwise stated, the directional words contained in the terms such as "up, down, left, right, front, back, inside, outside, vertical, horizontal" only represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device.

Claims

1. A sedimentation tank scraper device, comprising a sedimentation tank body (1), characterized in that: A mud collecting bucket (2) is provided at the bottom end of the sedimentation tank body (1), and a mud discharge pipe (3) is connected to the side of the mud collecting bucket (2). A moving assembly (4) is installed at the top end of the sedimentation tank body (1), and a first cylinder (5) is distributed at the center position of the moving assembly (4). The bottom end of the first cylinder (5) is connected to a mud scraper (6) through a vertical rod, and a mounting plate (7) is distributed on the side of the mud scraper (6). A motor (8) is connected to the center position of the upper side of the mounting plate (7), and the output end of the motor (8) extends to the bottom of the mounting plate (7) and is connected to a first rotating shaft (9). A bevel gear set (10) is sleeved on the outer side of the first rotating shaft (9), and second rotating shafts (11) are symmetrically distributed on both sides of the bevel gear set (10), and mud crushing knives (12) are sleeved on the outer surface of the second rotating shaft (11) at equal intervals.

2. A sedimentation tank scraper device according to claim 1, characterized in that: The upper side of the scraper plate (6) is symmetrically connected to a support plate (14), and the support plate (14) is arranged in an L-shaped structure. A second cylinder (15) is installed on the inner side of the support plate (14), and the bottom end of the second cylinder (15) is connected to the mounting plate (7).

3. A sedimentation tank scraper device according to claim 1, characterized in that: The sides of the second rotating shafts (11) that are away from each other are respectively provided with mounting sleeves (19) through bearing sleeves, and the tops of the mounting sleeves (19) are connected to the mounting plate (7) through connecting rods.

4. A sedimentation tank scraper device according to claim 1, characterized in that: The outer side of the bevel gear set (10) is sleeved with a protective cover (13), and the interior of the protective cover (13) is provided with a rotation groove matched with the second rotating shaft (11), and the outer wall of the protective cover (13) is fixedly connected to the mounting plate (7).

5. A sedimentation tank scraper device according to claim 1, characterized in that: A fixing plate (16) is distributed on the side of the mounting plate (7), and steel brushes (17) are distributed equidistantly on the other end of the fixing plate (16), and the steel brushes (17) are tightly fitted to the side of the scraper plate (6).

6. A sedimentation tank scraper device according to claim 5, characterized in that: The upper side of the fixing plate (16) is symmetrically connected to a docking plate (18), and the lower side of the docking plate (18) is in contact with the mounting plate (7). The interior of the docking plate (18) is connected to the mounting plate (7) via bolts.

7. A sedimentation tank scraper device according to claim 1, characterized in that: Grooves are equidistantly formed at both ends of the mounting plate (7), and balls are installed inside the grooves.

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