Building material mixing device
By introducing scrapers and quick change devices into building materials mixing devices, the complexity of material adhesion and connection is solved, and more efficient mixing and rapid maintenance is achieved, ensuring production continuity and safety.
Patent Information
- Application Number
- CN202420841163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing building materials mixing devices have problems with material adhesion during operation and maintenance, and the complex connection between the mixing rod and the motor and are prone to breakage, which affects production efficiency and safety.
A building material mixing device including a motor, mixing rod, scraper and quick change device is designed. The scraper is bonded to the inner wall of the mixing tank to prevent material from adhesion. The quick change device is connected through the mating groove, matching plate and plug. The mechanism realizes rapid replacement and maintenance of the mixing rod, and prevents overload and breakage through protective mechanisms.
Improves the uniformity and efficiency of the mixed materials, simplifies the maintenance and replacement process of the mixing rod, reduces downtime and maintenance costs, and ensures the safety of equipment and production continuity.
Smart Images

Figure CN222219247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material mixing, and more specifically, to a building material mixing device. Background Art
[0002] In the prior art, the operation and maintenance of building material mixing devices face some specific technical challenges, mainly involving the adhesion problem of materials in the mixing tank, the complexity of the connection between the mixing rod and the motor, and the risk of breaking the mixing rod under high viscosity or curing conditions.
[0003] First, during the mixing process, building materials tend to adhere to the inner wall of the mixing tank. This adhesion phenomenon not only affects the mixing effect and reduces the uniformity of the mixture, but may also cause some materials to fail to be fully mixed, affecting the quality of the final product. In addition, cleaning the materials adhered to the tank wall usually requires additional labor and time, increasing production costs and downtime.
[0004] Secondly, in the prior art, the connection between the top of the mixing rod and the output end of the motor is usually designed to be a fixed or rigid connection. Although this design is simple and stable, it is complicated and cumbersome when maintaining or replacing the mixing rod. Usually, special tools are required to complete the connection and disconnection operations, which not only increases the operating difficulty of the staff, but also affects the efficiency of maintenance and replacement. Rapid maintenance and replacement of the mixing rod is crucial to improving production efficiency and reducing downtime, especially in high-load and continuous production environments.
[0005] Furthermore, when the raw materials in the mixing tank are too viscous or begin to solidify, the traditional rigid connection may cause the mixing rod to be subjected to excessive mechanical stress while the motor continues to run. If the motor is not turned off in time, this overload situation can easily cause the mixing rod to break or be damaged, which not only affects production continuity, but may also lead to expensive equipment maintenance costs and safety risks. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the problems existing in the prior art, the utility model provides a building material mixing device to solve the technical problems mentioned in the background technology.
[0008] (II) Technical solution
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a building material mixing device, comprising a fixed frame, a mixing tank is arranged on the fixed frame, a tank cover is arranged on the top of the mixing tank, a mixing device is arranged inside the mixing tank, the mixing device comprises a motor, a bracket, a mixing rod, a scraper, and a connecting rod, the bracket is installed on the tank cover, the motor is installed on the bracket, the mixing rod is movably installed in the mixing tank, the connecting rod is connected to the side wall of the mixing rod, the scraper is installed at the other end of the connecting rod, and the scraper is attached to the inner wall of the mixing tank. A connecting sleeve is provided under the motor, a quick-change device is connected under the connecting sleeve, a plug-in rod is provided on the inner side of the connecting sleeve, and a protective mechanism is connected to the top of the mixing rod, the protective mechanism includes a limit plate, a limit groove, a push spring, a connecting rod, a rotating plate and a rotating groove, one end of the limit plate is connected to the push spring, and the push spring is movably installed in the connecting sleeve, the limit groove is opened on the side wall of the connecting rod, the connecting rod is connected to the top of the mixing rod, the rotating plate is fixedly connected to the top of the connecting rod, and the rotating plate is movably installed in the rotating groove.
[0010] The utility model is further configured that a feeding pipe is provided on a side wall of the mixing tank, and a discharging pipe is provided on the bottom end of the mixing tank.
[0011] The utility model is further configured that a mixing disk is provided inside the mixing tank, the mixing disk is mounted on a side wall of a mixing rod, and a connecting tube is provided outside the mixing disk.
[0012] The utility model is further configured such that the quick-change device includes a matching groove, a matching plate, a plug-in mechanism and a matching block, the matching groove is provided in the matching block, the matching plate is slidably installed in the matching groove, the matching block is rotatably provided on the outside of the connecting sleeve, and the matching grooves provided on two adjacent matching blocks are symmetrically provided, so that the quick-change device can realize the rapid replacement of the mixing rod.
[0013] The utility model is further configured that the plug-in mechanism includes a plug-in frame and a plug-in slot, wherein the plug-in slot is arranged on a side wall of the plug-in rod, one end of the plug-in frame is inserted into the plug-in slot, and the other end of the plug-in frame is connected to the matching plate.
[0014] The utility model is further configured that a guide rail is provided on the inner side of the connecting sleeve, a guide groove is provided on the outer side of the plug-in rod, and the guide rail is matched with the guide groove.
[0015] The utility model is further configured such that a drawstring is provided on one side of the matching block, and both ends of the drawstring are respectively connected to two corresponding matching blocks, and the setting of the drawstring facilitates the movement of the matching block.
[0016] The utility model is further configured that a spring is provided at one side of the matching block, and the other end of the spring is connected to the connecting sleeve. The provision of the spring facilitates the automatic resetting of the matching block.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a building material mixing device, which has the following beneficial effects:
[0019] 1. The mixing device effectively improves the uniformity and efficiency of mixed materials by integrating components such as motors, mixing rods and scrapers. The design of the scraper fitting the inner wall of the mixing tank specifically solves the problem of material adhesion, and there is no need to clean the materials adhering to the tank wall separately at extra time, ensuring that all materials can be fully mixed, thereby improving product quality and reducing the waste of raw materials. In addition, the addition of the mixing disc further enhances the hybrid power, and even high-viscosity materials can be effectively processed, preventing uneven mixing due to excessively viscous materials.
[0020] 2. The quick-change device greatly simplifies the connection and disconnection process between the mixing rod and the motor through the unique design of multiple components such as the matching groove, matching plate and plug-in mechanism. This design allows the operator to quickly replace or maintain the mixing rod without tools, significantly improving the maintenance efficiency and production continuity of the equipment. The practicality of the quick-change device is particularly important in a high-load production environment, which can reduce downtime and improve overall production efficiency.
[0021] 3. The protection mechanism provides a safety protection measure, especially when dealing with high-viscosity or starting to solidify materials. When the mixing rod is subject to excessive resistance, the protection mechanism can automatically disconnect the connection between the mixing rod and the motor, avoiding the mixing rod from breaking due to overload operation. This automatic disconnection mechanism not only protects the equipment from damage, but also reduces potential safety risks, ensures the safety of operators, and reduces potential maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a building material mixing device in the utility model;
[0023] Figure 2 for Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;
[0024] Figure 3 It is a schematic diagram of the cross-sectional structure of the mixing tank part of the utility model;
[0025] Figure 4 It is a cross-sectional structural diagram of the quick-change device part and the protective mechanism part of the utility model;
[0026] Figure 5 It is a schematic cross-sectional structure diagram of the protection mechanism part of the utility model;
[0027] Figure 6It is a schematic cross-sectional structure diagram of the quick-change device part of the utility model.
[0028] In the figure: 1. fixed frame; 2. mixing tank; 3. tank cover; 4. motor; 5. bracket; 6. mixing rod; 7. scraper; 8. connecting rod; 9. connecting sleeve; 10. plug-in rod; 11. limit plate; 12. limit groove; 13. push spring; 14. connecting rod; 15. rotating plate; 16. rotating groove; 17. feed pipe; 18. discharge pipe; 19. mixing plate; 20. connecting cylinder; 21. matching groove; 22. matching plate; 23. matching block; 24. plug-in frame; 25. plug-in groove; 26. guide rail; 27. guide groove; 28. pull belt; 29. spring. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0031] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0032] See also Figure 1-6 A building material mixing device comprises a fixing frame 1, a mixing tank 2 is arranged on the fixing frame 1, a tank cover 3 is arranged on the top of the mixing tank 2, a mixing device is arranged inside the mixing tank 2, the mixing device comprises a motor 4, a bracket 5, a mixing rod 6, a scraper 7, and a connecting rod 8, the bracket 5 is installed on the tank cover 3, the motor 4 is installed on the bracket 5, the mixing rod 6 is movably installed in the mixing tank 2, the connecting rod 8 is connected to the side wall of the mixing rod 6, the scraper 7 is installed at the other end of the connecting rod 8, and the scraper 7 is in contact with the inner wall of the mixing tank 2, a connecting sleeve 9 is arranged below the motor 4, and the connecting sleeve 9 is provided below the connecting sleeve 9. A quick-change device is connected to the connecting sleeve 9, a plug-in rod 10 is provided on the inner side of the connecting sleeve 9, and a protective mechanism is connected to the top of the mixing rod 6, the protective mechanism includes a limit plate 11, a limit groove 12, a push spring 13, a connecting rod 14, a rotating plate 15 and a rotating groove 16. One end of the limit plate 11 is connected to the push spring 13, and the push spring 13 is movably installed in the connecting sleeve 9. The limit groove 12 is opened on the side wall of the connecting rod 14, and the connecting rod 14 is connected to the top of the mixing rod 6. The rotating plate 15 is fixedly connected to the top of the connecting rod 14, and the rotating plate 15 is movably installed in the rotating groove 16.
[0033] A feeding pipe 17 is provided on the side wall of the mixing tank 2 , and a discharging pipe 18 is provided at the bottom end of the mixing tank 2 .
[0034] A mixing disk 19 is provided inside the mixing tank 2 , and the mixing disk 19 is installed on the side wall of the mixing rod 6 . A connecting tube 20 is provided outside the mixing disk 19 .
[0035] In this embodiment, when the device needs to be used for mixing, the raw materials are added into the mixing tank 2 through the feed pipe 17, and then the motor 4 installed on the bracket 5 is turned on. The motor 4 drives the mixing rod 6 to rotate, thereby driving the mixing disk 19 to rotate, thereby realizing the mixing process. At the same time, the mixing rod 6 drives the connecting tube 20 and the scraper 7 to rotate through the connecting rod 8, thereby driving the scraper 7 to scrape off the raw materials adhered to the inner wall of the mixing tank 2, thereby realizing sufficient mixing of the raw materials. After the mixing is completed, the mixed raw materials are transported to an external storage device through the discharge pipe 18. When the raw materials in the mixing tank 2 are too viscous or begin to solidify, the mixing disk 19 and the scraper 7 receive resistance. When the resistance is too large, due to the limit groove 12 and Due to the rounded corner design at the edge of the limit plate 11, the side wall of the limit groove 12 will squeeze the limit plate 11, so that the limit plate 11 compresses the push spring 13 connected to one side, and then the limit plate 11 will detach from the limit groove 12. Since the rotating plate 15 can be movably installed in the rotating groove 16, the connecting sleeve 9 will continue to rotate with the motor 4. The mixing disk 19 and the scraper 7 cannot continue to rotate due to resistance. At this time, the motor 4 will drive the plug-in rod 10 through the setting of the rotating groove 16 through the connecting sleeve 9 to idle, and then the connecting rod 14 and the mixing rod 6 will not continue to rotate, thereby effectively preventing the mixing rod 6 from breaking, and then sufficient time can be left for the staff to turn off the motor 4 to adjust the equipment.
[0036] See also Figure 1-6 As an implementation of the quick-change device: the quick-change device includes a matching groove 21, a matching plate 22, a plug-in mechanism and a matching block 23, the matching groove 21 is opened in the matching block 23, the matching plate 22 is slidably installed in the matching groove 21, the matching block 23 is rotatably set on the outside of the connecting sleeve 9, and the matching grooves 21 opened on two adjacent matching blocks 23 are symmetrically set.
[0037] The plug-in mechanism includes a plug-in frame 24 and a plug-in slot 25 . The plug-in slot 25 is provided on the side wall of the plug-in rod 10 . One end of the plug-in frame 24 is inserted into the plug-in slot 25 , and the other end of the plug-in frame 24 is connected to the matching plate 22 .
[0038] A guide rail 26 is provided on the inner side of the connecting sleeve 9 , and a guide groove 27 is provided on the outer side of the plug-in rod 10 , and the guide rail 26 and the guide groove 27 are matched.
[0039] A drawstring 28 is provided on one side of the matching block 23 , and two ends of the drawstring 28 are respectively connected to the two corresponding matching blocks 23 .
[0040] A spring 29 is provided on one side of the matching block 23 , and the other end of the spring 29 is connected to the connecting sleeve 9 .
[0041] More specifically, when the mixing rod 6 needs to be replaced or maintained as a whole, the tank cover 3 is removed from the top of the mixing tank 2, and then the drawstrings 28 arranged on both sides are pulled, and the drawstrings 28 will drive the matching block 23 to rotate on the outside of the connecting sleeve 9, and at the same time, the matching block 23 will squeeze the spring 29 arranged on one side, and then the matching block 23 will drive the matching groove 21 to move. Due to the special structural design of the matching groove 21 and the matching plate 22, when the matching block 23 moves, the matching block 23 will drive the matching plate 22 to move outward through the matching groove 21, and then the matching plate 22 will drive the plug-in The rack 24 moves outward, and the plug-in rack 24 will gradually disengage from the plug-in slot 25. When the pull strap 28 cannot be pulled, the spring 29 is compressed to the limit, and one end of the plug-in rack 24 is completely disengaged from the plug-in slot 25. Then, the mixing rod 6 can be pulled downward to pull the plug-in rod 10 and the connecting rod 14 out of the connecting sleeve 9, thereby realizing the removal of the mixing rod 6. After the replacement or maintenance of the mixing rod 6 is completed, the plug-in rod 10 and the connecting rod 14 are re-engaged in the connecting sleeve 9 with reference to the above process. The setting of the guide rail 26 and the guide groove 27 mainly plays a guiding and limiting role.
[0042] In summary, when the overall equipment is in use or running: when the equipment needs to be used for mixing, the raw materials are added to the mixing tank 2 through the feed pipe 17, and then the motor 4 installed on the bracket 5 is turned on. The motor 4 drives the mixing rod 6 to rotate, thereby driving the mixing disk 19 to rotate, thereby realizing the mixing process. At the same time, the mixing rod 6 drives the connecting tube 20 and the scraper 7 to rotate through the connecting rod 8, thereby driving the scraper 7 to scrape off the raw materials adhered to the inner wall of the mixing tank 2, thereby realizing sufficient mixing of the raw materials. After mixing, the mixed raw materials are transported to an external storage device through the discharge pipe 18. When the raw materials in the mixing tank 2 are too viscous or begin to solidify, the mixing disk 19 and the scraper 7 receive resistance. When the resistance is too large, due to the limit Due to the rounded corner design at the edges of the groove 12 and the limit plate 11, the side wall of the limit groove 12 will squeeze the limit plate 11, so that the limit plate 11 compresses the push spring 13 connected to one side, and then the limit plate 11 will detach from the limit groove 12. Since the rotating plate 15 is movably installed in the rotating groove 16, the connecting sleeve 9 will continue to rotate with the motor 4. The mixing disk 19 and the scraper 7 cannot continue to rotate due to resistance. At this time, the motor 4 will drive the plug-in rod 10 through the setting of the rotating groove 16 through the connecting sleeve 9 to idle, and then the connecting rod 14 and the mixing rod 6 will not continue to rotate, thereby effectively preventing the mixing rod 6 from breaking, and then sufficient time can be left for the staff to turn off the motor 4 to adjust the equipment.
[0043] When the mixing rod 6 needs to be replaced or maintained as a whole, the tank cover 3 is removed from the top of the mixing tank 2, and then the drawstrings 28 set on both sides are pulled, and the drawstrings 28 will drive the matching block 23 to rotate on the outside of the connecting sleeve 9, and at the same time, the matching block 23 will squeeze the spring 29 set on one side, and then the matching block 23 will drive the matching groove 21 to move. Due to the special structural design of the matching groove 21 and the matching plate 22, when the matching block 23 moves, the matching block 23 will drive the matching plate 22 to move outward through the matching groove 21, and then the matching plate 22 will drive the plug-in frame 2 4 moves outward, and the plug-in frame 24 will gradually disengage from the plug-in slot 25. When the pull belt 28 cannot be pulled, the spring 29 is compressed to the limit, and one end of the plug-in frame 24 is completely disengaged from the plug-in slot 25. Then, the mixing rod 6 can be pulled downward to pull the plug-in rod 10 and the connecting rod 14 out of the connecting sleeve 9, thereby realizing the removal of the mixing rod 6. After the replacement or maintenance of the mixing rod 6 is completed, the plug-in rod 10 and the connecting rod 14 are re-engaged in the connecting sleeve 9 with reference to the above process. The setting of the guide rail 26 and the guide groove 27 mainly plays the role of guiding and limiting.
[0044] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A building material mixing device, comprising a fixed frame (1), characterized in that: The fixing frame (1) is provided with a mixing tank (2), the top of the mixing tank (2) is provided with a tank cover (3), the interior of the mixing tank (2) is provided with a mixing device, the mixing device comprises a motor (4), a bracket (5), a mixing rod (6), a scraper (7), and a connecting rod (8), the bracket (5) is installed on the tank cover (3), the motor (4) is installed on the bracket (5), the mixing rod (6) is installed in the mixing tank (2), the connecting rod (8) is connected to the side wall of the mixing rod (6), the scraper (7) is in contact with the inner wall of the mixing tank (2), a connecting sleeve (9) is provided below the motor (4), and a quick-change The invention relates to a device, wherein a plug-in rod (10) is provided inside the connecting sleeve (9), and a protective mechanism is connected to the top of the mixing rod (6), wherein the protective mechanism comprises a limit plate (11), a limit groove (12), a push spring (13), a connecting rod (14), a rotating plate (15) and a rotating groove (16), wherein the limit plate (11) is connected to the push spring (13), the push spring (13) is installed in the connecting sleeve (9), the limit groove (12) is arranged on the side wall of the connecting rod (14), the connecting rod (14) is connected to the top of the mixing rod (6), the rotating plate (15) is connected to the top of the connecting rod (14), and the rotating plate (15) is installed in the rotating groove (16).
2. A building material mixing device according to claim 1, characterized in that: The side wall of the mixing tank (2) is provided with a feeding pipe (17), and the bottom end of the mixing tank (2) is provided with a discharging pipe (18).
3. A building material mixing device according to claim 2, characterized in that: A mixing disk (19) is provided inside the mixing tank (2), the mixing disk (19) is mounted on the side wall of the mixing rod (6), and a connecting tube (20) is provided outside the mixing disk (19).
4. A building material mixing device according to any one of claims 1 to 3, characterized in that: The quick-change device comprises a matching groove (21), a matching plate (22), a plug-in mechanism and a matching block (23); the matching groove (21) is provided in the matching block (23); the matching plate (22) is slidably installed in the matching groove (21); the matching block (23) is rotatably arranged outside the connecting sleeve (9); and the matching grooves (21) provided on two adjacent matching blocks (23) are symmetrically arranged.
5. A building material mixing device according to claim 4, characterized in that: The plug-in mechanism comprises a plug-in frame (24) and a plug-in slot (25), wherein the plug-in slot (25) is provided on a side wall of the plug-in rod (10), one end of the plug-in frame (24) is inserted into the plug-in slot (25), and the other end of the plug-in frame (24) is connected to a matching plate (22).
6. A building material mixing device according to claim 5, characterized in that: A guide rail (26) is provided on the inner side of the connecting sleeve (9), a guide groove (27) is provided on the outer side of the plug-in rod (10), and the guide rail (26) is matched with the guide groove (27).
7. A building material mixing device according to claim 6, characterized in that: A drawstring (28) is provided on one side of the matching block (23), and two ends of the drawstring (28) are respectively connected to two corresponding matching blocks (23).
8. A building material mixing device according to claim 7, characterized in that: A spring (29) is provided on one side of the matching block (23), and the other end of the spring (29) is connected to the connecting sleeve (9).
