Anti-winding crusher with self-cleaning function
By designing a self-cleaning anti-winding crusher in the crusher, automatic cleaning is achieved by using the combination of electric push rods, water tanks and high-pressure nozzles, the crusher winding problem is solved, the continuous operation efficiency of the production line is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202420360053.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-27
AI Technical Summary
Crushers are prone to winding when processing materials, resulting in frequent shutdown of equipment for manual cleaning, affecting the continuous operation and overall efficiency of the production line, and the wound materials may cause damage to moving parts.
An anti-winding crusher with self-cleaning function was designed, including a hopper, frame, crushing knife set, drive motor, self-cleaning components, etc., and automatic cleaning is achieved through electric push rods, water tanks, high-pressure water pumps and high-pressure nozzles. The water flow impact removes residual materials inside the hopper to prevent material from wrapping, and intelligently adjusts the breaking speed and blade steering through the current sensing module.
The automatic cleaning function is realized, which reduces the downtime of equipment, maintains continuous operation of the production line, reduces labor costs, and effectively prevents materials from being wound, adapts to the crushing needs of various materials.
Smart Images

Figure CN222219804U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-winding crushers, in particular to an anti-winding crusher with a self-cleaning function. Background Art
[0002] Crushers are mostly used in the processing of metal ores and non-metallic ores. They are crushing machines that can break the mined raw ore into small particles through extrusion and bending. They are also used for crushing various materials, such as metal products, plastic products and many other objects.
[0003] When the crusher is processing materials, it is easy to get entangled, which will cause the equipment to be frequently shut down for manual cleaning, thus affecting the continuous operation and overall efficiency of the production line. The entangled materials may cause damage to the moving parts of the crusher. If an automatic cleaning system is provided, the residues in the crushing chamber can be removed in time to avoid material entanglement, thereby reducing the equipment shutdown time for maintenance, maintaining the continuous operation of the production line, and reducing the need for manual cleaning and labor costs. Therefore, an anti-entanglement crusher with a self-cleaning function is proposed to solve the above-mentioned problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an anti-entanglement crusher with a self-cleaning function, which has the advantages of avoiding material entanglement and reducing equipment downtime for maintenance. It solves the problem that the anti-entanglement crusher is prone to entanglement when processing materials, which will cause the equipment to be frequently shut down for manual cleaning, thereby affecting the continuous operation and overall efficiency of the production line, and the entangled materials may cause damage to the moving parts of the crusher.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-winding crusher with a self-cleaning function, comprising a hopper and a frame, a crushing knife group is installed inside the hopper, a scraping device is installed inside the hopper, a driving motor is fixedly installed on the side of the frame, a gear box is fixedly installed on the side of the surface of the hopper away from the driving motor, and a self-cleaning component is fixedly installed on the top of the hopper;
[0006] The self-cleaning component includes a bracket, the top of the hopper is fixedly installed with a bracket, the inner top wall of the bracket is fixedly installed with two electric push rods, a movable plate is fixedly installed between the output ends of the two electric push rods, a water tank is fixedly installed on one side of the gear box, a high-pressure water pump is fixedly installed on the top of the water tank, a delivery pipe is fixedly installed inside the movable plate, six high-pressure nozzles are fixedly installed on the bottom of the movable plate, and an electric fan is fixedly installed at the middle position of the bottom of the movable plate.
[0007] Preferably, a water inlet is provided on the top outer surface of the water tank, and a water inlet pipe extending to the interior of the water tank is fixedly installed at the water inlet of the high-pressure water pump.
[0008] Preferably, a water outlet pipe is fixedly installed at the water outlet of the high-pressure water pump, and a bellows is connected between the end of the water outlet pipe away from the high-pressure water pump and the delivery pipe.
[0009] Preferably, a mounting groove is provided inside the movable plate, and a conveying pipe is installed inside the mounting groove.
[0010] Preferably, the six high-pressure nozzles are all connected to the delivery pipe.
[0011] Preferably, a crushing knife group is fixedly mounted on the output shaft of the driving motor.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] 1. The anti-winding crusher with self-cleaning function sets the coordination between the hopper, frame, crushing knife group and driving motor, adds the material to be processed into the crusher through the feeding device, and drives the crushing knife group to rotate when the driving motor is turned on. The material is crushed and broken under the rotation of the crushing knife group to achieve the required particle size; the crushing speed and blade direction are automatically adjusted in time through the current sensing module, as well as the crushing speed and blade forward and reverse rotation time are controlled to effectively prevent material winding, realize intelligent control, and can adapt to the crushing of various materials.
[0014] 2. The anti-winding crusher with self-cleaning function is equipped with a bracket, an electric push rod, a movable plate, a water tank, a high-pressure water pump and a conveying pipe. When cleaning the crusher, the movable plate can be driven downward by the electric push rod to make the high-pressure nozzle close to the crushing knife group. The water in the water tank is pumped out by the high-pressure water pump and sprayed out by the high-pressure nozzle to clean the inside of the hopper. At the same time, the driving motor is used to drive the crushing knife group to rotate to improve the cleaning effect. The electric fan realizes the drying function and cleans the residual materials in the crushing chamber through the impact of water flow to achieve the purpose of automatic cleaning. The residues in the crushing chamber can be removed in time to avoid material winding, thereby reducing the equipment downtime for maintenance and maintaining the continuous operation of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0016] Figure 2 It is a top view of the local structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the structure of the utility model;
[0018] Figure 4 This is the control diagram of the utility model device.
[0019] In the figure: 1. hopper; 2. frame; 3. crushing knife group; 4. scraper device; 5. drive motor; 6. gear box; 7. self-cleaning component; 701. bracket; 702. electric push rod; 703. moving plate; 704. water tank; 705. high-pressure water pump; 706. delivery pipe; 707. high-pressure nozzle; 708. electric fan. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 In this embodiment, an anti-winding crusher with a self-cleaning function includes a hopper 1 and a frame 2. A crushing knife group 3 is installed inside the hopper 1, a scraper device 4 is installed inside the hopper 1, a driving motor 5 is fixedly installed on the side of the frame 2, a gear box 6 is fixedly installed on the side of the surface of the hopper 1 away from the driving motor 5, and a self-cleaning component 7 is fixedly installed on the top of the hopper 1.
[0022] It should be noted that, through the cooperation between the hopper 1, frame 2, crushing knife group 3 and scraper device 4 set above, an anti-winding crusher can be formed, and the anti-winding crusher has an automatic cleaning function through the self-cleaning component 7, so as to remove the residue in the crushing chamber and avoid material winding, thereby reducing the equipment downtime for maintenance, maintaining the continuous operation of the production line, and reducing the need for manual cleaning, thereby reducing the effect of labor costs.
[0023] The scraper device 4 is usually made of wear-resistant materials, such as a steel scraper or a rubber scraper, and its shape and size can be customized according to the size and shape of the crushing chamber. The scraper device 4 is usually installed on the crushing shaft and moves with the rotation of the shaft to remove residual materials by contacting the inner wall of the crushing chamber.
[0024] A crushing knife group 3 is fixedly installed on the output shaft of the driving motor 5. By setting the coordination among the hopper 1, the frame 2, the crushing knife group 3 and the driving motor 5, the material to be processed is added into the crusher through the feeding device. When the driving motor 5 is turned on, the crushing knife group 3 is driven to rotate. The material is crushed and broken by the rotation of the crushing knife group 3, so as to achieve the required particle size.
[0025] The self-cleaning component 7 includes a bracket 701, the bracket 701 is fixedly installed on the top of the hopper 1, two electric push rods 702 are fixedly installed on the inner top wall of the bracket 701, a moving plate 703 is fixedly installed between the output ends of the two electric push rods 702, a water tank 704 is fixedly installed on one side of the gear box 6, a high-pressure water pump 705 is fixedly installed on the top of the water tank 704, a delivery pipe 706 is fixedly installed inside the moving plate 703, six high-pressure nozzles 707 are fixedly installed on the bottom of the moving plate 703, and an electric fan 708 is fixedly installed at the middle position of the bottom of the moving plate 703. Water in the water tank 704 is extracted by the high-pressure water pump 705, and the high-pressure nozzle 707 sprays water to achieve cleaning of the inside of the hopper 1. At the same time, the driving motor 5 is used to drive the crushing knife group 3 to rotate to improve the cleaning effect. The electric fan 708 realizes the drying function, and the residual materials in the crushing chamber are cleaned by the impact of water flow to achieve the purpose of automatic cleaning.
[0026] A water inlet is provided on the top outer surface of the water tank 704, and a water inlet pipe extending into the interior of the water tank 704 is fixedly installed at the water inlet of the high-pressure water pump 705. A water outlet pipe is fixedly installed at the water outlet of the high-pressure water pump 705, and a bellows is connected between the end of the water outlet pipe away from the high-pressure water pump 705 and the delivery pipe 706. Water can be injected into the water tank 704 through the water inlet, and water is drawn through the water inlet pipe when the high-pressure water pump 705 is turned on, and is delivered to the water outlet pipe, the delivery pipe 706 and the bellows to reach the high-pressure nozzle 707.
[0027] An installation groove is provided inside the movable plate 703 , and a delivery pipe 706 is installed inside the installation groove. The purpose of providing the installation groove is to enable the delivery pipe 706 to be installed in the movable plate 703 through the installation groove.
[0028] When implementing, follow these steps:
[0029] 1) When in use, the material to be processed is added into the crusher through the feeding device, and the driving motor 5 is turned on to drive the crushing knife group 3 to rotate;
[0030] 2) The material is then crushed and broken by the rotation of the crushing knife group 3;
[0031] 3) When the crusher needs to be cleaned, the water in the water tank 704 is pumped out by the high-pressure water pump 705 and sprayed out by the high-pressure nozzle 707;
[0032] 4) At the same time, the driving motor 5 is used to drive the crushing knife group 3 to rotate, thereby achieving a further cleaning effect;
[0033] 5) Finally, the electric fan 708 dries the hopper 1.
[0034] To sum up, the anti-winding crusher with self-cleaning function, by setting the coordination between the hopper 1, the frame 2, the crushing knife group 3 and the driving motor 5, adds the material to be processed into the crusher through the feeding device, and drives the crushing knife group 3 to rotate when the driving motor 5 is turned on. The material is crushed and broken under the rotation of the crushing knife group 3, so as to achieve the required particle size; the crushing speed and blade steering are automatically adjusted in time through the current sensing module, as well as the crushing speed and the forward and reverse rotation time of the blade are controlled, so as to effectively prevent material winding, realize intelligent control, and can adapt to the crushing of various materials.
[0035] In addition, by setting the coordination among the bracket 701, the electric push rod 702, the movable plate 703, the water tank 704, the high-pressure water pump 705 and the conveying pipe 706, when cleaning the crusher, the movable plate 703 can be driven downward by the electric push rod 702, so that the high-pressure nozzle 707 is close to the crushing knife group 3, and the water in the water tank 704 is extracted by the high-pressure water pump 705, and the high-pressure nozzle 707 sprays out to clean the inside of the hopper 1. At the same time, the driving motor 5 is used to drive the crushing knife group 3 to rotate to improve the cleaning effect. The electric fan 708 realizes the drying function, and the residual material in the crushing chamber is cleaned by the impact of the water flow, so as to achieve the purpose of automatic cleaning, and the residue in the crushing chamber can be removed in time to avoid material entanglement, thereby reducing the equipment downtime for maintenance and maintaining the continuous operation of the production line.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-winding crusher with a self-cleaning function, comprising a hopper (1) and a frame (2), characterized in that: A crushing knife group (3) is installed inside the hopper (1), a scraping device (4) is installed inside the hopper (1), a driving motor (5) is fixedly installed on the side of the frame (2), a gear box (6) is fixedly installed on the side of the surface of the hopper (1) away from the driving motor (5), and a self-cleaning component (7) is fixedly installed on the top of the hopper (1); The self-cleaning component (7) comprises a bracket (701), the top of the hopper (1) is fixedly mounted with the bracket (701), the inner top wall of the bracket (701) is fixedly mounted with two electric push rods (702), a movable plate (703) is fixedly mounted between the output ends of the two electric push rods (702), a water tank (704) is fixedly mounted on one side of the gear box (6), a high-pressure water pump (705) is fixedly mounted on the top of the water tank (704), a delivery pipe (706) is fixedly mounted inside the movable plate (703), six high-pressure nozzles (707) are fixedly mounted on the bottom of the movable plate (703), and an electric fan (708) is fixedly mounted at the middle position of the bottom of the movable plate (703).
2. The anti-winding crusher with self-cleaning function according to claim 1 is characterized in that: A water inlet is provided on the top outer surface of the water tank (704), and a water inlet pipe extending into the interior of the water tank (704) is fixedly installed at the water inlet of the high-pressure water pump (705).
3. The anti-winding crusher with self-cleaning function according to claim 1 is characterized in that: A water outlet pipe is fixedly installed at the water outlet of the high-pressure water pump (705), and a bellows is connected between the end of the water outlet pipe away from the high-pressure water pump (705) and the delivery pipe (706).
4. The anti-winding crusher with self-cleaning function according to claim 1 is characterized in that: The movable plate (703) is provided with a mounting groove inside, and a delivery pipe (706) is installed inside the mounting groove.
5. The anti-winding crusher with self-cleaning function according to claim 1 is characterized in that: The six high-pressure nozzles (707) are all connected to the delivery pipe (706).
6. The anti-winding crusher with self-cleaning function according to claim 1 is characterized in that: A crushing knife group (3) is fixedly mounted on the output shaft of the driving motor (5).
