Ultrasonic scrubbing machine
By designing the box installation hole and positioning structure on the ultrasonic scrubber, the precise installation and fixation of the acoustic device is achieved, the vibration resonance and maintenance problems are solved, the stability and cleaning efficiency of the equipment are improved, and the service life is extended.
Patent Information
- Application Number
- CN202420889840.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing ultrasonic scrubber causes vibration resonance due to the integrated structure, which affects the life of the equipment, and it is difficult to maintain and replace vibrating rods, which increases the burden on staff.
Multiple installation holes are designed on both sides of the box, and the positioning seat and positioning holes are matched. The sound wave device is embedded and fixed through these holes to ensure accurate installation and stability. At the same time, a high-frequency vibrator is used to connect coaxially to the vibrator rod, and the positioning plate is used. Used in conjunction with limit slots for easy installation and maintenance, and protects the vibrator with a mesh cover.
It improves the structural stability and service life of the equipment, reduces vibration and noise, enhances cleaning efficiency, ensures the concentrated use of ultrasonic energy, and simplifies the assembly and maintenance of the equipment.
Smart Images

Figure CN222220538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of raw material cleaning equipment, in particular to an ultrasonic scrubbing machine. Background Art
[0002] A scrubbing machine is a mechanical equipment specially designed for cleaning, decontamination, descaling, polishing and other treatments on the surfaces of various objects.
[0003] The ultrasonic scrubber in the prior art usually embeds the ultrasonic wave device that generates ultrasonic waves in an integrated manner in the scrubbing machine casing. Since ultrasonic waves need to generate high-frequency vibrations during the working process, the ultrasonic scrubber with an integrated structure will resonate with the vibrating rod due to the high-frequency vibration of the vibrating rod, causing some other components in the casing to be affected by the resonance during the working process, thereby reducing their lifespan. At the same time, the integrated ultrasonic scrubber is difficult to replace after the vibrating rod is damaged, and it is troublesome to disassemble, which increases the workload of the staff. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an ultrasonic scrubbing machine which has a simple structure, is more convenient to disassemble and maintain, and has a longer service life.
[0005] In order to achieve the above-mentioned purpose, the utility model provides an ultrasonic scrubbing machine, including a box body, wherein a plurality of mounting holes are arranged on both sides of the box body, and the mounting holes on both sides of the box body are arranged correspondingly, and a plurality of first positioning holes arranged on the box body plate surface are also opened on the circumference of the mounting holes, and a positioning seat is protruded on the outer side of the mounting holes; it also includes a sonic wave device, which is embedded and extended into the box body through the mounting holes on both sides of the box body, and the middle part of the sonic wave device is embedded and arranged in the positioning seat, and a plurality of positioning plates are arranged in a circumferential array in the middle part of the sonic wave device, and the positioning plates are all provided with second positioning holes. When the sonic wave device is embedded in the positioning seat, the second positioning holes on the positioning plates in the middle of the sonic wave device are arranged corresponding to the first positioning holes on the box body plate surface; a cover body is installed on the outer side of one end of the sonic wave device extending into the box body through the two sides of the box body cavity corresponding to the first positioning holes on both sides of the box body; it also includes a stirring device, and the stirring device is embedded and installed in the middle part of the upper end of the box body and extends into the box body.
[0006] Preferably, the box body is a rectangular cavity structure with a hollow interior and an opening at the front end, a movable door panel is installed at the front end opening of the box body; and a feed port is opened at the rear side of the box body and penetrates into the interior of the box body cavity.
[0007] Preferably, a plurality of mounting holes are opened on both side surfaces of the box body, the number of the mounting holes on each side surface is N, N is a positive integer greater than or equal to 4, and the plurality of mounting holes are arranged in a rectangular array on the side panel surface of the box body.
[0008] Preferably, positioning seats are protruding from the outer sides of the mounting holes on both sides of the box body, a positioning groove for installing a gasket is opened in the middle of the positioning seat, and a limiting groove is also opened on the circumference of the positioning seat, the first positioning holes are respectively placed in the circumferential limiting grooves of the positioning seat, and an acoustic wave device is installed through the mounting holes.
[0009] Preferably, the sound wave device includes a mounting seat, a high-frequency vibrator is arranged at the rear end of the mounting seat, a vibrating rod is coaxially connected to the front end of the high-frequency vibrator, a plurality of positioning plates are arranged in a circular array on the outer side of the mounting seat, a second positioning hole is opened on the positioning plates, the sound wave device is arranged inside the box body through one end of the vibrating rod entering through the mounting hole, the sound wave device is embedded in the positioning seat, the positioning plates on the outer side of the mounting seat are correspondingly embedded in the limiting grooves, the second positioning hole is arranged corresponding to the first positioning hole, and a cover body is also installed through the first positioning holes on both sides of the box body cavity.
[0010] Preferably, the cover body includes a base plate, a plurality of third positioning holes are opened circumferentially on the surface of the base plate, the third positioning holes are arranged corresponding to the first positioning holes, a mesh cover protrudes from the middle of the base plate, the mesh cover is arranged on the outside of the vibrating rod, and the first positioning hole, the second positioning hole and the third positioning hole are fixed by bolts.
[0011] Preferably, the stirring device includes a stirring paddle, which is embedded in the middle of the upper end of the box and extends into the box cavity, and the upper end of the stirring paddle is coaxially connected to a reducer, and the reducer is transmission-connected to a motor. The beneficial effects of the utility model are: 1. By arranging a plurality of mounting holes in an array on both sides of the box, and coordinating the design of the positioning seat, the first positioning hole and the second positioning hole, the accurate installation and fixation of the acoustic wave device is achieved, the structural stability of the equipment is enhanced, the vibration and noise during operation are reduced, and the working efficiency and service life of the ultrasonic scrubber are improved.
[0012] 2. The high-frequency vibrator is coaxially connected to the vibrating rod to ensure the effective conduction of ultrasonic energy. At the same time, the coordinated use of the positioning plate and the limiting groove enables the acoustic wave device to be quickly and conveniently embedded in the positioning seat, which is convenient for the assembly and maintenance of the equipment.
[0013] 3. The third positioning hole accurately corresponds to the first positioning hole and the second positioning hole and is fixed by bolts to form a stable protection structure, which effectively prevents the diffusion loss of ultrasonic energy and makes the ultrasonic energy more concentrated in the cleaning area, thereby improving the cleaning effect. At the same time, the vibrating rod is protected by the mesh cover to prevent splashing during the cleaning process from damaging the vibrating rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2This is a schematic diagram of the internal structure of the box of the utility model;
[0016] Figure 3 This is a schematic diagram of the overall structure of the box of the utility model;
[0017] Figure 4 for Figure 3 A partial schematic diagram of the middle part;
[0018] Figure 5 This is a schematic diagram of the structure of the acoustic wave device of the utility model;
[0019] Figure 6 This is a schematic diagram of the cover structure of the utility model.
[0020] Notes in the figure
[0021] 1. Box body; 101. Movable door panel; 102. Mounting hole; 103. First positioning hole; 104. Feed port; 2. Positioning seat; 201. Positioning slot; 202. Limiting slot; 3. High-frequency vibrator; 301. Vibrating rod; 302. Mounting seat; 303. Positioning plate; 304. Second positioning hole; 4. Net cover; 401. Bottom plate; 402. Third positioning hole; 5. Agitator paddle; 501. Reducer; 502. Motor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Combination Figure 1-6The utility model provides an ultrasonic scrubber, including a box body 1, wherein a plurality of mounting holes 102 are arranged on both sides of the box body 1, and the mounting holes 102 on both sides of the box body 1 are arranged correspondingly, and a plurality of first positioning holes 103 arranged on the board surface of the box body 1 are also opened around the mounting holes 102, and a positioning seat 2 protrudes from the outer side of the mounting holes 102; and also includes a sonic wave device, which is embedded through the mounting holes 102 on both sides of the box body 1 and extends inside the box body 1, and the middle part of the sonic wave device is embedded in the positioning seat 2, and the middle part of the sonic wave device is circumferentially The array has multiple positioning plates 303, each of which has a second positioning hole 304. When the sound wave device is embedded in the positioning seat 2, the second positioning hole 304 on the positioning plate 303 in the middle of the sound wave device is arranged corresponding to the first positioning hole 103 on the plate surface of the box 1; a cover body is installed on the outside of one end of the sound wave device extending inside the box 1 through the two side surfaces in the cavity of the box 1 corresponding to the first positioning holes 103 on both sides of the box 1; and a stirring device is also included, which is embedded and installed in the middle of the upper end of the box 1 and extends inside the box 1.
[0024] Furthermore, the box body 1 is a rectangular cavity structure with a hollow interior and an opening at the front end, a movable door panel 101 is installed at the front end opening of the box body 1; a feed port 104 is opened at the rear side of the box body 1 and penetrates into the cavity of the box body 1.
[0025] Furthermore, a plurality of mounting holes 102 are provided on both sides of the box body 1 , the number of the mounting holes 102 on each side is N, N is a positive integer greater than or equal to 4, and the plurality of mounting holes 102 are arranged on the side panel of the box body 1 in a rectangular array.
[0026] Furthermore, a positioning seat 2 is protruded from the outer side of the mounting holes 102 on both sides of the box body 1, a positioning groove 201 for installing a gasket is opened in the middle of the positioning seat 2, and a limiting groove 202 is also opened on the circumference of the positioning seat 2. The first positioning holes 103 are respectively placed in the circumferential limiting grooves 202 of the positioning seat 2, and an acoustic wave device is installed through the mounting holes 102.
[0027] Furthermore, the sound wave device includes a mounting seat 302, a high-frequency vibrator 3 is arranged at the rear end of the mounting seat 302, a vibration rod 301 is coaxially connected to the front end of the high-frequency vibrator 3, a plurality of positioning plates 303 are arranged in a circular array on the outer side of the mounting seat 302, and a second positioning hole 304 is opened on the positioning plates 303. The sound wave device is arranged inside the box body 1 by setting one end of the vibration rod 301 to enter through the mounting hole 102. The sound wave device is embedded in the positioning seat 2, and the positioning plates 303 on the outer side of the mounting seat 302 are correspondingly embedded in the limiting groove 202. The second positioning hole 304 is arranged corresponding to the first positioning hole 103, and a cover body is also installed through the first positioning holes 103 on both sides of the cavity of the box body 1.
[0028] Furthermore, the cover body includes a base plate 401, and a plurality of third positioning holes 402 are opened on the circumference of the plate surface of the base plate 401, and the third positioning holes 402 are arranged corresponding to the first positioning holes 103. A mesh cover 4 protrudes from the middle of the base plate 401, and the mesh cover 4 is arranged on the outside of the vibration rod 301. The first positioning hole 103, the second positioning hole 304 and the third positioning hole 402 are fixed by bolts.
[0029] Furthermore, the stirring device includes a stirring paddle 5, which is embedded in the middle of the upper end of the box body 1 and extends into the cavity of the box body 1. The upper end of the stirring paddle 5 is coaxially connected to a reducer 501, and the reducer 501 is transmission-connected to a motor 502.
[0030] By arranging a plurality of mounting holes 102 in an array on both sides of the box body 1, and coordinating the design of the positioning seat 2, the first positioning hole 103 and the second positioning hole 304, the accurate installation and fixation of the sound wave device is achieved, the structural stability of the equipment is enhanced, the vibration and noise during operation are reduced, and the working efficiency and service life of the ultrasonic scrubber are improved. The high-frequency vibrator 3 is coaxially connected with the vibration rod 301 to ensure the effective conduction of ultrasonic energy. At the same time, the positioning plate 303 and the limiting groove 202 are used in conjunction, so that the sound wave device can be quickly and conveniently embedded in the positioning seat 2, which is convenient for the assembly and maintenance of the equipment. The third positioning hole 402 accurately corresponds to the first positioning hole 103 and the second positioning hole 304 and is fixed by bolts to form a stable protective structure, which effectively prevents the diffusion loss of ultrasonic energy and makes the ultrasonic energy more concentrated in the cleaning area, thereby improving the cleaning effect. At the same time, the vibration rod 301 is protected by the mesh cover 4 to prevent the splashing generated during the cleaning process from damaging the vibration rod 301.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An ultrasonic scrubber, comprising a housing (1), characterized in that: The box body (1) is provided with a plurality of mounting holes (102) arranged in an array on both sides of the box body (1), the mounting holes (102) on both sides of the box body (1) are arranged correspondingly, the mounting holes (102) are also provided with a plurality of first positioning holes (103) arranged on the board surface of the box body (1) around the circumference, and a positioning seat (2) protrudes from the outside of the mounting holes (102); and also includes a sound wave device, the sound wave device is embedded through the mounting holes (102) on both sides of the box body (1) and extends inside the box body (1), the middle part of the sound wave device is embedded in the positioning seat (2), and the middle part of the sound wave device is provided with a plurality of positioning plates (303) arranged around the circumference. , the positioning plates (303) are each provided with a second positioning hole (304); when the sound wave device is embedded in the positioning seat (2), the second positioning hole (304) on the positioning plate (303) in the middle of the sound wave device is arranged to correspond to the first positioning hole (103) on the plate surface of the box body (1); a cover body is installed on the outer side of one end of the sound wave device extending inside the box body (1) through the two side surfaces in the cavity of the box body (1) corresponding to the first positioning holes (103) on both sides of the box body (1); and a stirring device is also included, the stirring device is embedded and installed in the middle of the upper end of the box body (1) and extends inside the box body (1).
2. An ultrasonic scrubber according to claim 1, characterized in that: The box body (1) is a rectangular cavity structure with a hollow interior and an opening at the front end, and a movable door panel (101) is installed at the front end opening of the box body (1); a feed port (104) is opened at the rear side of the box body (1) and penetrates into the cavity of the box body (1).
3. The ultrasonic scrubber according to claim 1, characterized in that: Both sides of the box body (1) are provided with a plurality of mounting holes (102), the number of the mounting holes (102) on each side is N, N is a positive integer greater than or equal to 4, and the plurality of mounting holes (102) are arranged in a rectangular array on the side panel surface of the box body (1).
4. The ultrasonic scrubber according to claim 1, characterized in that: Positioning seats (2) are protruding from the outside of the mounting holes (102) on both sides of the box body (1); a positioning groove (201) for mounting a gasket is provided in the middle of the positioning seat (2); a limiting groove (202) is also provided on the circumference of the positioning seat (2); the first positioning holes (103) are respectively placed in the circumferential limiting grooves (202) of the positioning seat (2); and a sonic device is installed through the mounting holes (102).
5. An ultrasonic scrubber according to claim 4, characterized in that: The sound wave device comprises a mounting seat (302), a high-frequency vibrator (3) is arranged at the rear end of the mounting seat (302), a vibration rod (301) is coaxially connected to the front end of the high-frequency vibrator (3), a plurality of positioning plates (303) are arranged in a circular array outside the mounting seat (302), and a second positioning hole (304) is opened on each of the positioning plates (303). The sound wave device is arranged inside the box (1) by setting one end of the vibration rod (301) to enter through the mounting hole (102), and the sound wave device is embedded in the positioning seat (2). The positioning plates (303) outside the mounting seat (302) are correspondingly embedded in the limiting grooves (202), and the second positioning holes (304) are arranged corresponding to the first positioning holes (103). A cover is also installed through the first positioning holes (103) on both sides of the cavity of the box (1).
6. An ultrasonic scrubber according to claim 5, characterized in that: The cover body comprises a bottom plate (401), a plurality of third positioning holes (402) are opened on the circumference of the bottom plate (401), the third positioning holes (402) are arranged corresponding to the first positioning holes (103), a mesh cover (4) protrudes from the middle of the bottom plate (401), the mesh cover (4) is arranged on the outside of the vibration rod (301), and the first positioning hole (103), the second positioning hole (304) and the third positioning hole (402) are fixed by bolts.
7. The ultrasonic scrubber according to claim 1, characterized in that: The stirring device comprises a stirring paddle (5), wherein the stirring paddle (5) is embedded in the middle of the upper end of the casing (1) and extends into the cavity of the casing (1), and the upper end of the stirring paddle (5) is coaxially connected to a reducer (501), and the reducer (501) is transmission-connected to a motor (502).
