Hollow extrusion rod of 1000T extruder
By designing an extrusion rod with a hollow structure and cooling system in a 1000T extruder, the structural instability and friction problems of the extrusion rod are solved, and more efficient force transmission and temperature control are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420673333.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The extrusion rods in the existing 1000T extruder lack hollow structure and cooling structure, resulting in unstable structure and unable to quickly transmit force, increasing material friction and resistance, affecting product quality and production efficiency.
A hollow extrusion rod is designed, including a hexagonal hollow structure, a reinforced positioning plate and reinforcement rib, and a U-shaped cooling channel and a coolant circulation system are installed to enhance structural stability and force transmission, and reduce friction and thermal deformation.
It improves the structural stability and bearing capacity of the extrusion rod, reduces material friction and resistance, controls the extrusion temperature, and improves product quality and production efficiency.
Smart Images

Figure CN222220754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion equipment, in particular to a hollow extrusion rod of a 1000T extruder. Background Art
[0002] At present, the extrusion method is widely used in the production of aluminum alloy profiles in China. In production, 1000T extruders are mainly used to extrude aluminum bars to form profiles of various shapes required for industrial manufacturing and life. The extrusion rod contained in the extruder is a key extrusion component.
[0003] In the prior art, an aluminum rod is placed in an extrusion cylinder with a die hole, heated and softened, and then an extrusion rod is pushed by a high-power hydraulic cylinder. An extrusion pad is provided at the front end of the extrusion rod. The heated and softened aluminum rod is extruded from the precision forming hole of the die under the strong pressure of the extrusion pad, thereby obtaining an aluminum alloy profile product with the same size and shape as the die hole. However, the extrusion rod does not have a hollow structure and a cooling structure for strengthening support, so it is inconvenient to ensure the structural stability and bearing capacity of the extrusion rod. At the same time, it is not possible to transmit force faster, reduce the friction and resistance of the material during the extrusion process, and the coolant circulation cannot help control the temperature during the extrusion process to reduce thermal deformation, thereby affecting product quality and production efficiency.
[0004] Therefore, it is necessary to design a 1000T extruder hollow extrusion rod to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a 1000T extruder hollow extrusion rod to improve the structural stability and load-bearing capacity of the extrusion rod, while being able to transmit force faster, reduce the friction and resistance of the material during the extrusion process, and coolant circulation to help control the temperature during the extrusion process, reduce thermal deformation, ensure product quality and improve production efficiency, thereby solving the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A hollow extrusion rod of a T extruder comprises an extrusion rod body and an extrusion pad, wherein a hollow structure is arranged inside the extrusion rod body, a reinforcing positioning plate is installed inside the hollow structure, reinforcing ribs are installed through the reinforcing positioning plate, a U-shaped cooling channel is arranged inside the extrusion rod body and outside the hollow structure, a connecting screw groove is arranged at the center of one end of the extrusion rod body close to the extrusion pad, an annular positioning guide groove is arranged at one end of the extrusion rod body and outside the connecting screw groove, a connecting end is arranged at the other end of the extrusion rod body, a connecting portion is installed at the end of the connecting end away from the extrusion rod body, a coolant inlet is installed at the top of the connecting end, and a coolant outlet is installed at the bottom of the connecting end.
[0008] As a preferred solution of the present invention, the hollow structure is a hexagonal hollow cavity.
[0009] As a preferred solution of the utility model, the specific structure of the reinforcing positioning plate is a hexagonal plate body, and a plurality of the reinforcing positioning plates are evenly spaced and distributed along the length direction inside the hollow structure.
[0010] As a preferred solution of the utility model, a plurality of reinforcing ribs are arranged in a circular shape with equal intervals, and two ends of the plurality of reinforcing ribs are respectively connected to two ends of the inner wall of the hollow structure.
[0011] As a preferred solution of the utility model, two ends of the U-shaped cooling channel respectively penetrate and connect the interior of the coolant inlet and the coolant outlet.
[0012] As a preferred solution of the utility model, a connecting screw with a size matching that installed in a connecting screw groove is provided at the center of one side of the extrusion pad, and four positioning rods are evenly distributed in an annular shape on one side of the extrusion pad and are located on the periphery of the connecting screw, and the positioning rods are size-matched and clamped inside the annular positioning guide groove.
[0013] Beneficial effects: In view of the problem that the prior art cannot improve the structural stability and bearing capacity of the extrusion rod, while being able to transmit force faster, reduce the friction and resistance of the material during the extrusion process, and enable coolant circulation to help control the temperature during the extrusion process, reduce thermal deformation, ensure product quality and improve production efficiency, in the utility model, a hexagonal plate structure reinforcement positioning plate is arranged inside the extrusion rod body to cooperate with fixed reinforcing ribs in the hollow structure of the hexagonal hollow cavity, so as to ensure the structural stability and bearing capacity of the extrusion rod, while being able to transmit force faster, reduce the friction and resistance of the material during the extrusion process, and improve the extrusion efficiency. The hollow extrusion rod helps to reduce energy consumption and production costs, and the U-shaped cooling channel is arranged to cooperate with the connected coolant inlet and coolant outlet to circulate the coolant in the rod body, which helps to control the temperature during the extrusion process, reduce thermal deformation and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is an overall stereogram of a hollow extrusion rod of a 1000T extruder of the utility model;
[0015] Figure 2 This is a partially separated three-dimensional diagram of a hollow extrusion rod of a 1000T extruder of the utility model;
[0016] Figure 3 This is a front view of a hollow extrusion rod of a 1000T extruder of the utility model;
[0017] Figure 4This is a schematic diagram of the internal structure of a 1000T extruder after the hollow extrusion rod of the utility model is partially separated.
[0018] In the figure: 1. extrusion rod body; 11. hollow structure; 12. U-shaped cooling channel; 13. connecting screw groove; 14. annular positioning guide groove; 2. connecting end; 21. connecting part; 3. coolant inlet; 4. coolant outlet; 5. reinforced positioning plate; 6. reinforcing ribs; 7. extrusion pad; 71. connecting screw; 72. positioning rod. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant literature, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] A 1000T extruder hollow extrusion rod comprises an extrusion rod body 1 and an extrusion pad 7, a hollow structure 11 is arranged inside the extrusion rod body 1, a reinforcing positioning plate 5 is installed inside the hollow structure 11, reinforcing ribs 6 are installed through the reinforcing positioning plate 5, a U-shaped cooling channel 12 is arranged inside the extrusion rod body 1 and outside the hollow structure 11, a connecting screw groove 13 is arranged at the center of one end of the extrusion rod body 1 close to the extrusion pad 7, an annular positioning guide groove 14 is arranged at one end of the extrusion rod body 1 and outside the connecting screw groove 13, a connecting end 2 is arranged at the other end of the extrusion rod body 1, a connecting portion 21 is installed at the end of the connecting end 2 away from the extrusion rod body 1, a coolant inlet 3 is installed at the top of the connecting end 2, and a coolant outlet 4 is installed at the bottom of the connecting end 2.
[0025] Specifically, the hollow structure 11 is a hexagonal hollow cavity, and the specific structure of the reinforcing positioning plate 5 is a hexagonal plate body. A plurality of reinforcing positioning plates 5 are evenly spaced along the length direction of the hollow structure 11, and a plurality of reinforcing ribs 6 are evenly spaced in a ring shape, and the two ends of the plurality of reinforcing ribs 6 are respectively connected to the two ends of the inner wall of the hollow structure 11. By arranging a reinforcing positioning plate 5 with a hexagonal plate structure inside the extrusion rod body 1 and fixing the reinforcing ribs 6 in the hollow structure 11 which is a hexagonal hollow cavity, it is convenient to ensure the structural stability and bearing capacity of the extrusion rod, and at the same time, it can transmit force faster, reduce the friction and resistance of the material during the extrusion process, and improve the extrusion efficiency. The hollow extrusion rod helps to reduce energy consumption and reduce production costs.
[0026] Preferably, the two ends of the U-shaped cooling channel 12 are respectively connected to the inside of the coolant inlet 3 and the coolant outlet 4. By setting the U-shaped cooling channel 12 in coordination with the connected coolant inlet 3 and the coolant outlet 4, the coolant can circulate in the rod body, which helps to control the temperature during the extrusion process, reduce thermal deformation, and improve product quality.
[0027] Preferably, a connecting screw 71 whose size matches that of the connecting screw groove 13 is installed is provided at the center of one side of the extrusion pad 7, and four positioning rods 72 are evenly distributed in an annular shape on one side of the extrusion pad 7 and located on the periphery of the connecting screw 71, and the positioning rods 72 are size-matched and clamped inside the annular positioning guide groove 14, so as to facilitate the positioning and quick threaded connection assembly of the extrusion pad 7 and the extrusion rod body 1.
[0028] In summary, the utility model not only facilitates improving the structural stability and load-bearing capacity of the extrusion rod, but also can transmit force faster, reduce the friction and resistance of the material during the extrusion process, and can circulate the coolant to help control the temperature during the extrusion process, reduce thermal deformation, ensure product quality and improve production efficiency. It is very practical.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A 1000T extruder hollow extrusion rod, comprising an extrusion rod body (1) and an extrusion pad (7), characterized in that The extrusion rod body (1) is provided with a hollow structure (11) inside, a reinforcing positioning plate (5) is installed inside the hollow structure (11), a reinforcing rib (6) is installed through the reinforcing positioning plate (5), a U-shaped cooling channel (12) is provided inside the extrusion rod body (1) and outside the hollow structure (11), a connecting screw groove (13) is provided at the center of one end of the extrusion rod body (1) close to the extrusion pad (7), an annular positioning guide groove (14) is provided at one end of the extrusion rod body (1) and outside the connecting screw groove (13), a connecting end (2) is provided at the other end of the extrusion rod body (1), a connecting portion (21) is installed at the end of the connecting end (2) away from the extrusion rod body (1), a coolant inlet (3) is installed at the top of the connecting end (2), and a coolant outlet (4) is installed at the bottom of the connecting end (2).
2. A 1000T extruder hollow extrusion rod according to claim 1, characterized in that: The hollow structure (11) is a hexagonal hollow cavity.
3. A 1000T extruder hollow extrusion rod according to claim 1, characterized in that: The specific structure of the reinforcing positioning plate (5) is a hexagonal plate body, and a plurality of the reinforcing positioning plates (5) are evenly spaced and distributed along the length direction inside the hollow structure (11).
4. A 1000T extruder hollow extrusion rod according to claim 1, characterized in that: A plurality of reinforcing ribs (6) are arranged in an annular manner and are evenly spaced, and two ends of the plurality of reinforcing ribs (6) are respectively connected to two ends of the inner wall of the hollow structure (11).
5. A 1000T extruder hollow extrusion rod according to claim 1, characterized in that: Both ends of the U-shaped cooling channel (12) respectively penetrate and connect the interior of the cooling liquid inlet (3) and the cooling liquid outlet (4).
6. A 1000T extruder hollow extrusion rod according to claim 1, characterized in that: A connecting screw (71) having a size matching that of the connecting screw groove (13) is provided at the center of one side of the extrusion pad (7), and four positioning rods (72) are provided at equal intervals in an annular shape on one side of the extrusion pad (7) and are located on the periphery of the connecting screw (71), and the positioning rods (72) are size matching and are clamped inside the annular positioning guide groove (14).
