Guide rod tapping device
By using technologies such as clamping cylinders and proximity sensors in the guide rod tapping device, precise clamping and movement protection of the guide rod is solved, and the problem of insufficient clamping and automation in the existing technology is improved, and the processing quality and Productivity.
Patent Information
- Application Number
- CN202420803431.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing tapping devices are prone to clamping during the guide rod processing, and the degree of automation is insufficient, affecting the processing quality and production efficiency.
A guide rod tapping device including an automatic tapping machine, a workbench, a loading track and a loading track is designed. The clamping cylinder drives the displacement block to move, adjust the spacing of the clamping device, and combines the proximity sensor and plunger head. Designed to achieve precise clamping and movement protection of the guide rods, and ensure that the guide rods are arranged neatly by ejecting and unloading cylinders.
It effectively avoids the problem of pinching of the guide rod, improves the tapping accuracy and the consistency of the production line, and improves production efficiency.
Smart Images

Figure CN222221382U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical processing, and in particular relates to a guide rod tapping device. Background Art
[0002] In the current machinery manufacturing industry, the role of tapping devices in the guide rod processing process cannot be ignored. It has a significant effect on improving product quality, increasing production efficiency and reducing production costs. However, there are still some problems with the existing tapping devices in my country during the actual processing process, which to a certain extent affect the stability and efficiency of the tapping devices.
[0003] First, the existing tapping device is prone to causing the guide rod to be clamped during the processing process. This is because in the traditional tapping process, manual loading and unloading operations are prone to errors, causing the guide rod to be damaged during the transmission process. This situation not only affects the processing quality of the guide rod, but may also cause wear and tear on the equipment, reducing the service life of the equipment.
[0004] Secondly, the existing tapping device still needs to be improved in terms of automation. At present, most automated equipment directly drops the guide rod into the material frame after completing the automatic loading process. Although this operation method simplifies the manual loading and unloading process, it does not fundamentally solve the efficiency problem of subsequent production operations. Utility Model Content
[0005] To solve the problems raised in the above background technology, the utility model provides the following technical solutions: a guide rod tapping device, comprising an automatic tapping machine, a workbench, a loading rail, and a unloading rail, wherein a clamping device is installed on the workbench, and the clamping device comprises a first clamping block, a second clamping block, an operating frame, a clamping assembly, a clamping cylinder, a loading cylinder, a positioning rail, a picking frame, an ejection cylinder, and a unloading cylinder, wherein the first clamping block and the second clamping block are both slidably connected to the operating frame, and the facing ends of the first clamping block and the second clamping block are both provided with a notch for clamping the guide rod, the first clamping block is connected to the side wall of the operating frame, the clamping cylinder is hinged to the second clamping block through the clamping assembly, and the clamping cylinder drives the second clamping block to move in the direction of the first clamping block through the clamping assembly, and the loading rail and the positioning rail are both installed on the operating frame, The loading track is connected with the positioning track and are relatively vertically arranged. The picking frame is slidably connected to the positioning track. A loading port is provided in the positioning track, and the loading port is located above the notch. The loading cylinder is installed on the side wall of the loading track, and the push rod of the loading cylinder is connected to the picking frame. A unloading port is provided in the unloading track, and the unloading port is located below the notch. The unloading cylinder is installed at the bottom of the unloading track, and the push rod of the unloading cylinder is located in the unloading port. The automatic tapping machine is installed on the working frame through a shell cover, and an observation port is provided on the working frame. A PLC controller is provided in the workbench, and a control switch is provided on the outer wall of the workbench. The control switch, the automatic tapping machine, the clamping cylinder, the loading cylinder, the ejection cylinder, and the unloading cylinder are connected in lines.
[0006] Furthermore, the clamping assembly includes a first connecting block, a second connecting block, and a displacement block, the two ends of the first connecting block are respectively hinged to the second clamping block and the displacement block, the two ends of the second connecting block are respectively hinged to the displacement block and the working frame, the push rod of the clamping cylinder is hinged to the displacement block, and the first clamping block, the second clamping block, the first connecting block, and the second connecting block are arranged in sequence in the working frame.
[0007] Furthermore, the push rod of the feeding cylinder is connected with a plunger head.
[0008] Furthermore, a proximity sensor is provided on a side of the positioning track away from the loading track, and the proximity sensor is connected to the PLC controller circuit via a wire.
[0009] Furthermore, the unloading cylinder is installed at the bottom of the unloading track through an extension frame.
[0010] The beneficial effects of the utility model are as follows: by adopting the clamping cylinder to drive the displacement block to move, the spacing between the first connecting block and the second connecting block is adjusted, and the guide rod is accurately clamped, thereby avoiding the problem of the guide rod being clamped; a proximity sensor is provided to achieve movement protection, thereby avoiding the problem of the direction of movement of multiple guide rod feeding ports; the plunger head design is adopted to ensure that the relative position of the plunger head and the guide rod does not change, thereby improving the tapping accuracy; by providing the ejection cylinder and the unloading cylinder, the guide rods after tapping can be neatly arranged on the unloading track, thereby facilitating the next process, thereby improving the continuity of the production line in turn. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a first-perspective stereogram of the present invention;
[0012] Figure 2 It is a second perspective stereogram of the utility model;
[0013] Figure 3 This is a third perspective stereogram of the utility model;
[0014] Figure 4 It is a three-dimensional diagram of the automatic tapping machine of the utility model;
[0015] Figure 5 It is a top view of the automatic tapping machine of the utility model;
[0016] Figure 6 It is a schematic diagram of the positional relationship between the notch and the feeding port in the utility model;
[0017] Figure 7 This is a first use state diagram of the utility model;
[0018] Figure 8 This is a second use state diagram of the utility model;
[0019] Fig. 9 This is a third use state diagram of the utility model;
[0020] Fig.10 This is a fourth usage state diagram of the utility model.
[0021] The meaning of the numbers in the figure are as follows: 1-automatic tapping machine; 2-workbench; 3-feeding track; 4-unloading track; 5-first clamping block; 6-second clamping block; 7-operating frame; 8-first connecting block; 9-second connecting block; 10-displacement block; 11-clamping cylinder; 12-feeding cylinder; 13-positioning track; 14-pickup frame; 15-ejection cylinder; 16-unloading cylinder; 17-notch; 18-feeding port; 19-unloading port; 20-plc controller; 21-control switch; 22-plunger head; 23-proximity sensor; 24-extension frame; 25-guide rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-10 The utility model provides the following technical solutions: a guide rod tapping device, including an automatic tapping machine 1, a workbench 2, a feeding track 3, and a feeding track 4. A clamping device is installed on the workbench 2, and the clamping device includes a first clamping block 5, a second clamping block 6, an operation frame 7, a clamping assembly, a clamping cylinder 11, a feeding cylinder 12, a positioning track 13, a picking frame 14, an ejection cylinder 15, and a feeding cylinder 16. The first clamping block 5 and the second clamping block 6 are both slidably connected to the operation frame. 7, the facing ends of the first clamping block 5 and the second clamping block 6 are both provided with a notch 17 for clamping the guide rod 25, the first clamping block 5 is connected to the side wall of the working frame 7, the clamping cylinder 11 is hinged with the second clamping block 6 through the clamping assembly, the clamping cylinder 11 drives the second clamping block 6 to move toward the first clamping block 5 through the clamping assembly, the feeding track 3 and the positioning track 13 are both installed on the working frame 7, the feeding track 3 and the positioning track 13 are connected and relatively vertically arranged, the picking frame 14 is slidably connected to the positioning track 13, a loading port 18 is opened in the positioning track 13, and the loading port 18 is located above the notch 17, the loading cylinder 12 is installed on the side wall of the loading track 3, the push rod of the loading cylinder 12 is connected to the picking frame 14, the unloading track 4 is opened with a unloading port 19, and the unloading port 19 is located below the notch 17, and the unloading cylinder 16 is installed on the lower At the bottom of the material track 4, the push rod of the unloading cylinder 16 is located in the unloading port 19, the automatic tapping machine 1 is installed on the working frame 7 through a shell cover, and an observation port is opened on the working frame 7. A plc controller 20 is arranged in the workbench 2, and a control switch 21 is arranged on the outer wall of the workbench 2. The control switch 21, the automatic tapping machine 1, the clamping cylinder 11, the loading cylinder 12, the ejection cylinder 15, and the unloading cylinder 16 are connected in lines.
[0024] In this embodiment, the clamping assembly includes a first connecting block 8, a second connecting block 9, and a displacement block 10. The two ends of the first connecting block 8 are respectively hinged to the second clamping block 6 and the displacement block 10, the two ends of the second connecting block 9 are respectively hinged to the displacement block 10 and the working frame 7, the push rod of the clamping cylinder 11 is hinged to the displacement block 10, and the first clamping block 5, the second clamping block 6, the first connecting block 8, and the second connecting block 9 are arranged in sequence in the working frame 7.
[0025] By adopting the above structure, the displacement block 10 is driven to move by the clamping cylinder 11 to adjust the distance between the first connecting block 8 and the second connecting block 9, so as to move the second clamping block 6 a certain distance away from the first clamping block 5. By adopting this structure, there is no need to adopt a cylinder with more accurate stroke movement. By setting the first connecting block 8 and the second connecting block 9, the distance between the first clamping block 5 and the second clamping block 6 can be effectively controlled to avoid clamping the guide rod 25.
[0026] In this embodiment, the push rod of the unloading cylinder 16 is connected to a plunger head 22 .
[0027] With the above structure, the plunger head 22 can extend out of the bottom hole of the guide rod 25, ensuring that the relative position of the plunger head 22 and the guide rod 25 does not change.
[0028] In this embodiment, a proximity sensor 23 is provided on a side of the positioning track 13 away from the loading track 3, and the proximity sensor 23 is connected to the PLC controller 20 through a wire.
[0029] With the above structure, the proximity sensor 23 plays a role of movement protection. Only when the proximity sensor 23 does not detect the guide rod 25, the feeding cylinder 12 will operate once to prevent multiple guide rods 25 from moving in the direction of the feeding port 18.
[0030] In this embodiment, the unloading cylinder 16 is installed at the bottom of the unloading track 4 through an extension frame 24 .
[0031] The above structure is adopted to prevent the push rod end of the unloading cylinder 16 from not fully extending from the guide rod 25, so that the push rod of the ejection cylinder 15 drives the guide rod 25 to move in the unloading track 4.
[0032] Working principle: connect the vibration plate to the feeding track 3. When the proximity sensor 23 does not detect the guide rod 25 in the positioning track 13, the PLC controller 20 controls the ejection and unloading cylinder 16 to operate. The unloading cylinder 16 drives the plunger head 22 to move up a set distance. After the plunger head 22 moves to the set position, the feeding cylinder 12 moves the guide rod 25 to the feeding port 18 through the picking frame 14. The guide rod 25 falls naturally and is blocked by the plunger head 22. The clamping cylinder 11 drives the displacement block 10 moves forward, the first connecting block 8 and the second connecting block 9 are enlarged, the second clamping block 6 moves toward the first clamping block 5 to clamp the guide rod 25, and the automatic tapping machine 1 taps the guide rod 25. After the tapping is completed, the unloading cylinder 16 drives the plunger head 22 to move down to the initial position. At this time, the guide rod 25 falls on the unloading track 4, and the ejecting cylinder 15 ejects the guide rod 25, so that there is no guide rod 25 at the unloading port 19; the above steps are repeated to realize the assembly line tapping operation.
Claims
1. A guide rod tapping device, comprising an automatic tapping machine, a workbench, a loading track, and a unloading track, characterized in that: The workbench is equipped with a clamping device, which includes a first clamping block, a second clamping block, an operating frame, a clamping assembly, a clamping cylinder, a feeding cylinder, a positioning rail, a picking frame, an ejecting cylinder, and a unloading cylinder. The first clamping block and the second clamping block are both slidably connected to the operating frame, and the facing ends of the first clamping block and the second clamping block are each provided with a notch for clamping a guide rod. The first clamping block is connected to the side wall of the operating frame, the clamping cylinder is hinged to the second clamping block through the clamping assembly, and the clamping cylinder drives the second clamping block to move toward the first clamping block through the clamping assembly. The feeding rail and the positioning rail are both installed on the operating frame, the feeding rail is connected to the positioning rail and is relatively vertically arranged, and the picking frame slides. The automatic tapping machine is dynamically connected to the positioning track, a loading port is provided in the positioning track, the loading port is located above the notch, the loading cylinder is installed on the side wall of the loading track, the push rod of the loading cylinder is connected to the picking frame, a unloading port is provided in the unloading track, the unloading port is located below the notch, the unloading cylinder is installed at the bottom of the unloading track, the push rod of the unloading cylinder is located in the unloading port, the automatic tapping machine is installed on the working frame through a shell cover, the working frame is provided with an observation port, a plc controller is provided in the workbench, and a control switch is provided on the outer wall of the workbench, and the control switch, the automatic tapping machine, the clamping cylinder, the loading cylinder, the ejection cylinder, and the unloading cylinder are connected in lines.
2. A guide rod tapping device according to claim 1, characterized in that: The clamping assembly includes a first connecting block, a second connecting block, and a displacement block. The two ends of the first connecting block are respectively hinged to the second clamping block and the displacement block, the two ends of the second connecting block are respectively hinged to the displacement block and the working frame, the push rod of the clamping cylinder is hinged to the displacement block, and the first clamping block, the second clamping block, the first connecting block, and the second connecting block are arranged in sequence in the working frame.
3. A guide rod tapping device according to claim 1, characterized in that: The push rod of the unloading cylinder is connected with a plunger head.
4. A guide rod tapping device according to claim 1, characterized in that: A proximity sensor is arranged on a side of the positioning track away from the loading track, and the proximity sensor is connected to the PLC controller circuit through a wire.
5. A guide rod tapping device according to claim 1, characterized in that: The unloading cylinder is installed at the bottom of the unloading track through an extension frame.
