Automatic sealing ring feeding equipment

By designing automatic feeding equipment for seal rings, safety hazards and low efficiency problems caused by manual operation in seal ring assembly are solved, automatic assembly and quality control are realized, and production efficiency and product quality are improved.

CN222221666UActive Publication Date: 2024-12-24ZHUHAI JINGESHANG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420784350.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-24
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The assembly of existing seal rings mainly relies on manual labor, resulting in high operating safety hazards, low efficiency, unstable product quality, and increased the risk costs of the enterprise.

Method used

An automatic feeding equipment for seal rings is designed, including a servo turntable, a seal ring feeding mechanism, a pressing mechanism and a probe wire pick-up mechanism. Through an automated process, the automatic feeding and pressing of the seal rings is realized, and the automatic feeding and pressing of the seal rings is reduced. Equipped with a glue coating system and a visual inspection camera to ensure uniformity of glue coating and product quality.

Benefits of technology

It improves production efficiency, ensures product quality consistency, reduces the occurrence of work-related injury accidents, reduces the risk costs of enterprises, and improves the service life and quality of the product through automated application of anti-blocking agent.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to automatic sealing ring feeding equipment which comprises a machine body, a servo rotating disc is installed in the middle of the machine body, an operation opening is formed in one side of the machine body and communicated with the servo rotating disc, four wire hanging blocks are installed on the upper surface of the servo rotating disc in a circumferential array mode, and wire hanging blocks are installed on the two side walls of the operation opening. A vibration disc is mounted on the machine body; a sealing ring feeding mechanism, a press fitting mechanism and a probe wire taking mechanism are sequentially arranged on the machine body around the servo rotating disc. The sealing ring feeding mechanism comprises a material receiving table installed on the machine body and located at the tail end of the vibration disc, a first fixing base is installed on the machine body, and a first air cylinder is installed on the outer surface of the first fixing base. According to the sealing ring press-fitting device, automatic feeding and press-fitting can be conducted on sealing rings, so that manual operation can be reduced, the production efficiency is improved, the product quality consistency is guaranteed, the operation space for taking probe wires is located in the operation opening, industrial accidents can be reduced, and the risk cost of enterprises is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of probe line assembly, in particular to automatic sealing ring feeding equipment. Background Art

[0002] The probe line refers to the cable or wire used to connect the probe and the measuring device. It is usually composed of a conductor, an insulating layer, a protective cover and a sealing ring. The sealing ring is used to protect the probe line interface and the electrical connection part to prevent the external environment from damaging the probe line and the interface, such as waterproofing, dustproofing, and corrosion-proofing.

[0003] Currently, the assembly of sealing rings is mainly done manually, but manual assembly involves some repetitive actions and mechanical operations, which poses a high safety hazard to operators and may lead to work-related accidents, increase the risk cost of the enterprise, and is inefficient. In addition, due to human factors, different operators have different operating habits, skill levels and attention, resulting in the inability to guarantee the consistency of assembled products, which may cause unstable product quality. Utility Model Content

[0004] The utility model aims to provide an automatic sealing ring feeding device which reduces manual operation, improves production efficiency and ensures product quality consistency.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows.

[0006] An automatic feeding device for sealing rings includes a machine body, a servo turntable is installed in the middle of the machine body, an operation port is opened on one side of the machine body, and the operation port is connected to the servo turntable, four hanging wire blocks are installed in a circular array on the upper surface of the servo turntable, and hanging wire blocks are also installed on both side walls of the operation port, and a vibration disk is installed on the machine body. A sealing ring feeding mechanism, a pressing mechanism and a probe line taking mechanism are sequentially arranged on the machine body around the servo turntable. The sealing ring feeding mechanism includes a receiving table installed on the machine body and located at the end of the vibration disk, a first fixed seat is installed on the machine body, a first cylinder is installed on the outer surface of the first fixed seat, a first Z-axis slide is installed at the end of the telescopic end of the first cylinder, and a first clamp is installed at the bottom of the first Z-axis slide. The pressing mechanism includes a second fixed seat installed on the machine body, a second cylinder is installed on the top of the second fixed seat, and a pressing block is installed at the end of the telescopic end of the second cylinder. The probe line taking mechanism includes an X-axis moving module installed on the machine body, a Y-axis moving module is installed on the slider of the X-axis moving module, a third cylinder is installed on the slider of the Y-axis moving module, and a second clamp is installed at the end of the telescopic end of the third cylinder.

[0007] It can be seen that the worker hangs the probe wire on the wire hanging block on one side of the inner wall of the operating port, and the probe wire picking mechanism grabs the probe wire and places it in the wire hanging block on the servo turntable. Then the servo turntable rotates the probe wire to the sealing ring feeding mechanism, and the sealing ring feeding mechanism grabs the sealing ring and places it on the probe. Then the servo turntable rotates the probe with the sealing ring to the pressing mechanism, and the pressing mechanism applies pressure to the sealing ring to complete the pressing of the sealing ring. Finally, the probe wire picking mechanism takes the probe wire with the assembled sealing ring from the hanging block and places it on the hanging block on the inner wall on the other side of the operating port, and then the worker takes it out. Since the sealing ring can be automatically fed and pressed, manual operation can be reduced, production efficiency can be improved and product quality consistency can be guaranteed. In addition, the operating space for taking the probe wire is located in the operating port, which can reduce the occurrence of work-related accidents and reduce the risk cost of the enterprise.

[0008] Furthermore, a third fixing seat is installed on the machine body, a second Z-axis slide is installed on the outer surface of the third fixing seat, a servo motor is installed on the slider of the second Z-axis slide, and a third clamp is installed on the end of the servo motor output shaft. A support seat is installed on the machine body, a fourth cylinder is installed on the outer surface of the support seat, and a glue coating head is installed at the end of the telescopic end of the fourth cylinder.

[0009] After the probe and the sealing ring are pressed by the pressing mechanism, the servo turntable drives them to rotate to the third fixed seat. At this time, the second Z-axis slide drives the third clamping jaw to descend to clamp the end of the probe, and then the third clamping jaw rises to lift the probe wire. Then the fourth cylinder and the servo motor are started, and the telescopic end of the fourth cylinder drives the glue coating head to contact the outer surface of the probe, and the servo motor drives the probe wire to rotate, so that the anti-jamming agent can be automatically applied to the outer surface of the probe to reduce friction with other metal parts, reduce wear, and extend service life. Compared with manual application of anti-jamming agent, the device can apply it more evenly and the application position is more precise, thereby improving product quality.

[0010] Furthermore, a bracket is installed on the body, and a visual inspection camera is arranged at the end of the bracket.

[0011] Used to detect whether the glue coating is uniform.

[0012] Furthermore, a placement rack is installed on the side surface of the support seat, and a glue collecting cup is arranged on the placement rack.

[0013] After the glue coating head completes the application of the anti-sticking agent, the fourth cylinder drives it to retract. At this time, the end of the glue coating head is located on the upper side of the glue collection cup. If the anti-sticking agent drips from the end of the glue coating head, it can directly fall into the glue collection cup to avoid contamination of the machine body.

[0014] Furthermore, a limiting block is installed on one side of the upper surface of the material receiving table, and a pneumatic clamp is arranged on the other side of the upper surface of the material receiving table.

[0015] After the sealing ring is sent to the receiving table by the vibration plate, the pneumatic clamp is started, which pushes the sealing ring to move in the direction of the limit block. The limiting effect of the limit block and the pneumatic clamp can position the sealing ring, making it easier for the first clamp to complete the clamping action of the sealing ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a partial structural schematic diagram of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the sealing ring feeding mechanism in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the press-fitting mechanism and the third fixing seat in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the probe line taking mechanism in the utility model;

[0021] Figure 6 It is a structural schematic diagram of the third fixing seat and the supporting seat in the utility model.

[0022] In the figure: 100, machine body; 101, servo turntable; 102, operation port; 103, wire hanging block; 104, vibration plate; 200, sealing ring feeding mechanism; 201, receiving platform; 202, first fixed seat; 203, first cylinder; 204, first Z-axis slide; 205, first clamping jaw; 300, pressing mechanism; 301, second fixed seat; 302, second cylinder; 303, pressing block; 400, probe line taking mechanism; 401 , X-axis moving module; 402, Y-axis moving module; 403, the third cylinder; 404, the second clamp; 500, the third fixed seat; 501, the second Z-axis slide; 502, the servo motor; 503, the third clamp; 504, the support seat; 505, the fourth cylinder; 506, the glue coating head; 600, the bracket; 601, the visual inspection camera; 700, the placement rack; 701, the glue collecting cup; 800, the limit block; 801, the pneumatic clamp. DETAILED DESCRIPTION

[0023] The utility model is described in detail below with reference to the accompanying drawings.

[0024] like Figure 1-6As shown, an automatic sealing ring feeding device includes a body 100, a servo turntable 101 is installed in the middle of the body 100, an operation port 102 is opened on one side of the body 100, and the operation port 102 is connected to the servo turntable 101, four hanging wire blocks 103 are installed in a circumferential array on the upper surface of the servo turntable 101, and the two side walls of the operation port 102 are also installed with hanging wire blocks 103, and a vibration plate 104 is installed on the body 100. The sealing ring feeding mechanism 200, the pressing mechanism 300 and the probe line taking mechanism 400 are sequentially arranged around the servo turntable 101 on the body 100. The sealing ring feeding mechanism 200 includes a receiving platform 201 installed on the machine body 100 and located at the end of the vibration plate 104, a first fixed seat 202 is installed on the machine body 100, a first cylinder 203 is installed on the outer surface of the first fixed seat 202, a first Z-axis slide 204 is installed at the end of the telescopic end of the first cylinder 203, and a first clamp 205 is installed at the bottom of the first Z-axis slide 204. The pressing mechanism 300 includes a second fixed seat 301 installed on the machine body 100, a second cylinder 302 is installed on the top of the second fixed seat 301, and a pressing block 303 is installed at the end of the telescopic end of the second cylinder 302. The probe line taking mechanism 400 includes an X-axis moving module 401 installed on the body 100, a Y-axis moving module 402 is installed on the slider of the X-axis moving module 401, a third cylinder 403 is installed on the slider of the Y-axis moving module 402, and a second clamp 404 is installed at the end of the telescopic end of the third cylinder 403.

[0025] When in use, the worker first hangs the probe line on the hanging block 103 on one side of the inner wall of the operation port 102, and then the X-axis moving module 401 and the Y-axis moving module 402 operate simultaneously, driving the second clamping jaw 404 to move to just above the probe line, and the third cylinder 403 drives the second clamping jaw 404 to descend and clamp the probe line and place it on the hanging block 103 on the servo turntable 101, and then the servo turntable 101 drives the probe line to rotate to the sealing ring feeding mechanism 200, and the vibration disk 104 sends the sealing ring to the receiving table 201, and the first cylinder 203 starts to drive the first clamping jaw 205 to move to just above the sealing ring, and then the first Z-axis slide 204 starts to drive the first clamp 205 to descend, and clamps the sealing ring and places it on the end of the probe, then the servo turntable 101 drives the probe line with the sealing ring to rotate to the pressing mechanism 300, the second cylinder 302 starts to drive the pressing block 303 to descend and press the sealing ring to assemble it on the probe, finally the servo turntable 101 drives the probe with the sealing ring installed to rotate to the probe line taking mechanism 400, and then the second clamp 404 takes the probe line out of the hanging line block 103 on the servo turntable 101 and places it on the hanging line block 103 on the inner wall on the other side of the operating port 102, and then the worker takes out the probe line with the assembled sealing ring.

[0026] Specifically, a third fixed seat 500 is installed on the body 100, a second Z-axis slide 501 is installed on the outer surface of the third fixed seat 500, a servo motor 502 is installed on the slider of the second Z-axis slide 501, and a third clamp 503 is installed at the end of the output shaft of the servo motor 502. A support seat 504 is installed on the body 100, and a fourth cylinder 505 is installed on the outer surface of the support seat 504. A glue coating head 506 is installed at the end of the telescopic end of the fourth cylinder 505. After the probe and the sealing ring are pressed by the pressing mechanism 300, the servo turntable 101 drives them to rotate to the third fixed seat 500. At this time, the second Z-axis slide 501 drives the third clamping jaw 503 to descend and clamp the end of the probe, and then the third clamping jaw 503 rises to lift the probe line, and then the fourth cylinder 505 and the servo motor 502 are started, and the telescopic end of the fourth cylinder 505 drives the glue coating head 506 to contact the outer surface of the probe, and the servo motor 502 drives the probe line to rotate, so that the outer surface of the probe can be automatically coated with anti-jamming agent, which is used to reduce friction with other metal parts, reduce wear, extend service life, etc. Compared with manual application of anti-jamming agent, the device can apply more evenly and the application position is more precise, thereby improving product quality.

[0027] Specifically, a bracket 600 is installed on the body 100, and a visual inspection camera 601 is provided at the end of the bracket 600 for detecting whether the glue coating is uniform.

[0028] Specifically, a placement rack 700 is installed on the side surface of the support seat 504, and a glue collection cup 701 is arranged on the placement rack 700. After the glue coating head 506 completes the application of the anti-sticking agent, the fourth cylinder 505 drives it to retract. At this time, the end of the glue coating head 506 is located on the upper side of the glue collection cup 701. If the anti-sticking agent drips from the end of the glue coating head 506, it can directly fall into the glue collection cup 701 to avoid contamination of the body 100.

[0029] Specifically, a limiting block 800 is installed on one side of the upper surface of the material receiving platform 201, and a pneumatic clamp 801 is provided on the other side of the upper surface of the material receiving platform 201. After the sealing ring is sent to the material receiving platform 201 through the vibration disk 104, the pneumatic clamp 801 is started, which pushes the sealing ring to move in the direction of the limiting block 800. The limiting effect of the limiting block 800 and the pneumatic clamp 801 can position the sealing ring, which facilitates the first clamp 205 to complete the clamping action of the sealing ring.

[0030] The above is a detailed description of the utility model in combination with specific embodiments, and it cannot be determined that the specific implementation methods of the utility model are limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, making several equivalent substitutions or obvious modifications without departing from the concept of the utility model, and having the same performance or use, should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.

Claims

1. A sealing ring automatic feeding device, comprising a body (100), characterized in that: A servo turntable (101) is installed at the middle of the machine body (100); an operation port (102) is provided on one side of the machine body (100), and the operation port (102) is in communication with the servo turntable (101); four hanging wire blocks (103) are installed in a circular array on the upper surface of the servo turntable (101), and hanging wire blocks (103) are also installed on both side walls of the operation port (102); and a vibration plate (104) is installed on the machine body (100); The body (100) is provided with a sealing ring feeding mechanism (200), a pressing mechanism (300) and a probe line taking mechanism (400) in sequence around the servo turntable (101); The sealing ring feeding mechanism (200) comprises a receiving platform (201) mounted on the machine body (100) and located at the end of the vibration plate (104); a first fixed seat (202) is mounted on the machine body (100); a first cylinder (203) is mounted on the outer surface of the first fixed seat (202); a first Z-axis slide (204) is mounted at the end of the telescopic end of the first cylinder (203); and a first clamp (205) is mounted at the bottom of the first Z-axis slide (204); The press-fitting mechanism (300) comprises a second fixing seat (301) mounted on the machine body (100), a second cylinder (302) being mounted on the top of the second fixing seat (301), and a pressing block (303) being mounted on the end of the telescopic end of the second cylinder (302); The probe line taking mechanism (400) comprises an X-axis moving module (401) mounted on a machine body (100), a Y-axis moving module (402) being mounted on a slider of the X-axis moving module (401), a third cylinder (403) being mounted on a slider of the Y-axis moving module (402), and a second clamping claw (404) being mounted at the end of the telescopic end of the third cylinder (403).

2. The automatic sealing ring feeding device according to claim 1 is characterized in that: A third fixed seat (500) is installed on the machine body (100), a second Z-axis slide table (501) is installed on the outer surface of the third fixed seat (500), a servo motor (502) is installed on the slider of the second Z-axis slide table (501), and a third clamping claw (503) is installed on the end of the output shaft of the servo motor (502); A support seat (504) is installed on the machine body (100), a fourth cylinder (505) is installed on the outer surface of the support seat (504), and a glue coating head (506) is installed at the end of the telescopic end of the fourth cylinder (505).

3. The automatic sealing ring feeding device according to claim 2 is characterized in that: A bracket (600) is installed on the machine body (100), and a visual inspection camera (601) is arranged at the end of the bracket (600).

4. The automatic sealing ring feeding device according to claim 3 is characterized in that: A placement rack (700) is installed on the side surface of the support seat (504), and a glue collecting cup (701) is arranged on the placement rack (700).

5. The automatic sealing ring feeding device according to claim 4 is characterized in that: A limiting block (800) is installed on one side of the upper surface of the material receiving platform (201), and a pneumatic clamping block (801) is provided on the other side of the upper surface of the material receiving platform (201).