Die for manufacturing porous red bricks

By designing a porous red brick mold containing telescopic rods and elastic structures, the problems of porous bricks are solved, and rapid and damage-free mold release and production quality are guaranteed.

CN222222938UActive Publication Date: 2024-12-24ANHUI RICHEN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421051935.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the production process of porous bricks, it is difficult to easily remove porous bricks from the mold after pressing, and the friction between the holes and the mold forming column is high, which may cause damage to the bricks.

Method used

A mold including a base, telescopic rod, support plate, sealed piston rod, upper pressure plate, fixed cylinder, drilling rod and telescopic spring are designed. The force of the pressing template is reduced when the upper pressure plate rises, and the elastic recovery and gas emission are used. Reduce friction, achieve rapid mold release, and avoid brick mud sticking through anti-adhesion layer.

Benefits of technology

The rapid and damage-free release of porous bricks is achieved, which ensures production quality and reduces the risk of brick mud sticking to the surface of the template.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mould for manufacturing porous red bricks, which belongs to the technical field of porous brick production and comprises a base, the base is connected with a telescopic rod, a lower mould and a supporting plate, one end of the supporting plate is provided with a sealing piston rod, the upper end of the telescopic rod is provided with an upper pressing plate and a fixing cylinder, one side of the upper pressing plate is provided with a fixing seat and a pressing mould plate, and the fixing seat is connected with a punching rod. A fixing rod and an elastic line are arranged in the punching rod, a plugging block is arranged at one end of the punching rod, and the fixing base is connected with a telescopic spring. The brick mud punching device has the advantages that gas in the cavity is extruded through the sealing piston rod, so that the plugging block and the exhaust hole are separated through the gas, the elastic line is stretched, the gas is discharged into a hole of pressed brick mud, a gap is generated between the outer wall of the punching rod and the hole, friction force between the outer wall of the punching rod and the hole is reduced, and the punching efficiency is improved. And meanwhile, through the telescopic spring and the mold pressing plate, the perforated brick can be demolded conveniently, so that adhesion and damage are avoided while rapid demolding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of porous brick production, in particular to a mould for making porous red bricks. Background Art

[0002] As a new type of brick material, porous bricks are made through molds by designing new processing technology and designing multiple groups of holes in the brick body. While ensuring the structural strength and load-bearing capacity of the brick body, compared with traditional solid bricks, they greatly reduce the energy consumption during production and to a certain extent also reduce the cost of transportation after production.

[0003] In the process of making porous bricks, when the porous bricks are pressed for production, it is easy to find that the porous bricks produced after pressing cannot be conveniently taken out of the mold after production pressing. Since the blank is wrapped on the forming column, the holes of the porous bricks contact the forming column of the mold and generate large friction, which may cause damage to the porous bricks during the demolding process. How to invent a mold for making porous red bricks to improve these problems has become an urgent problem to be solved by technicians in this field. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a mold for making porous red bricks, aiming to improve the situation that when the porous bricks are pressed during production, it is easy to take the porous bricks produced after pressing out of the mold after production pressing. Since the blank is wrapped on the forming column, the holes of the porous bricks contact with the forming column of the mold, resulting in large friction, which may cause damage to the porous bricks during the demolding process.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a mold for making porous red bricks, comprising a base, telescopic rods are arranged on both sides of the base, the base is connected with a lower mold and a support plate, one end of the support plate is provided with a sealing piston rod, an upper pressing plate and a fixing cylinder are arranged on the upper end of the telescopic rod, vent holes are symmetrically opened on both sides of the outer wall of the fixing cylinder, a fixing seat and a pressing plate are arranged on one side of the upper pressing plate, a plurality of evenly distributed punching rods are connected to the fixing seat, a fixing rod and an elastic line are arranged inside the punching rod, a blocking block is arranged at one end of the punching rod, and a telescopic spring is arranged between the fixing seat and the pressing plate.

[0007] Preferably, the base is fixedly connected to the telescopic rod and the support plate, the base and the lower mold are detachably connected, the support plate is "L" shaped, the upper end of the support plate is fixedly connected to the sealing piston rod, the other end of the sealing piston rod is interference fit with the inner wall of the fixed cylinder, and the fixed cylinder is fixedly connected to the upper pressure plate.

[0008] Preferably, the upper pressure plate is fixedly connected to the movable end of the telescopic rod, a cavity is provided inside the end of the upper pressure plate connected to the fixed tube, a plurality of square diversion grooves are provided on the inner wall of one side of the cavity, and the lower end of the upper pressure plate is fixedly connected to the fixed seat.

[0009] Preferably, a placement groove is provided on the lower side wall of the fixing seat, the inner wall of the placement groove away from the opening is fixedly connected to one end of the telescopic spring, the other end of the telescopic spring is fixedly connected to the pressing plate, the fixing seat is fixedly connected to the punching rod, and an exhaust hole is provided between the side wall of one end of the punching rod and the inner wall of the diversion groove.

[0010] By adopting the above technical solution, when the upper pressing plate is raised after the pressing is completed, the force of the pressing plate on the telescopic spring is reduced, so that the pressing plate is moved away from the fixed seat through the elastic recovery of the telescopic spring, and the outer wall of the punching rod is scraped, so that the pressed hole bricks can be easily demoulded.

[0011] Preferably, one end of the punching rod away from the fixing seat vertically penetrates the side wall of the pressing plate, and the lower side wall of the pressing plate is fixedly connected with an anti-sticking layer.

[0012] By adopting the above technical solution, it is possible to prevent the brick mud from sticking to the surface of the pressing plate during pressing, thereby ensuring production quality.

[0013] Preferably, both ends of the fixing rod are fixedly connected to the inner wall of one end of the exhaust hole away from the diversion groove, the middle outer wall of the fixing rod is fixedly connected to the elastic line, the other end of the elastic line is fixedly connected to the blocking block, and the blocking block is sealed to the exhaust hole.

[0014] By adopting the above technical scheme, after the pressing is completed, while the upper pressing plate rises, the cavity, the diverter groove and the exhaust hole are filled with air through the vent hole, and then the cavity is squeezed by the sealing piston rod. Through the action of pressure, the gas separates the sealing block and the exhaust hole, and the elastic line is stretched, so that the gas is discharged into the holes of the pressed brick mud, so that a gap is generated between the outer wall of the punching rod and the hole, and the telescopic spring and the pressing plate are cooperated to ensure rapid demoulding while avoiding sticking, and ensure production quality.

[0015] The beneficial effects of the utility model are:

[0016] After the die pressing is completed, the upper pressing plate rises and the air holes are used to fill the cavity, the diverter groove and the exhaust hole. Then, the gas in the cavity is squeezed by the sealing piston rod. Through the action of pressure, the gas separates the sealing block and the exhaust hole, and the elastic line is stretched, thereby discharging the gas into the holes of the pressed brick mud, so that a gap is generated between the outer wall of the punching rod and the hole. At the same time, the force of the pressing plate on the telescopic spring is reduced, so that the pressing plate is moved away from the fixed seat through the elastic recovery of the telescopic spring, and the outer wall of the punching rod is scraped, so as to facilitate the demoulding of the pressed hole bricks. The anti-sticking layer can prevent the brick mud from sticking to the surface of the pressing plate during pressing, thereby avoiding sticking and damage while quickly demoulding to ensure production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure provided by the implementation method of the utility model;

[0019] Figure 2 It is a sectional view of the local structure of the upper mold provided by the embodiment of the utility model;

[0020] Figure 3 The utility model embodiment provides Figure 2 A schematic diagram of the structure enlargement in the middle;

[0021] Figure 4 It is a schematic diagram of the separation structure of the base and the lower mold provided in an embodiment of the utility model.

[0022] In the figure: 1. base; 2. lower mold; 3. telescopic rod; 4. upper pressure plate; 5. fixed cylinder; 6. support plate; 7. vent; 8. pressure plate; 9. sealing block; 10. anti-sticking layer; 11. punching rod; 12. fixing seat; 13. cavity; 14. diverter groove; 15. exhaust hole; 16. placement groove; 17. telescopic spring; 18. elastic line; 19. fixing rod; 20. sealing piston rod. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] Reference Figure 1-Figure 4 A mold for making porous red bricks includes a base 1, telescopic rods 3 are provided on both sides of the base 1, the base 1 is connected to a lower mold 2 and a support plate 6, a sealing piston rod 20 is provided at one end of the support plate 6, an upper pressing plate 4 and a fixing cylinder 5 are provided at the upper end of the telescopic rod 3, vent holes 7 are symmetrically opened on both sides of the outer wall of the fixing cylinder 5, a fixing seat 12 and a pressing plate 8 are provided on one side of the upper pressing plate 4, a fixing seat 12 is connected to a plurality of evenly distributed punching rods 11, a fixing rod 19 and an elastic line 18 are provided inside the punching rod 11, a blocking block 9 is provided at one end of the punching rod 11, and a telescopic spring 17 is provided between the fixing seat 12 and the pressing plate 8.

[0026] Furthermore, a placement groove 16 is provided on the lower side wall of the fixed seat 12, and the inner wall of the placement groove 16 away from the opening is fixedly connected to one end of the telescopic spring 17, and the other end of the telescopic spring 17 is fixedly connected to the pressing plate 8. The fixed seat 12 is fixedly connected to the punching rod 11, and an exhaust hole 15 is provided between the side wall of one end of the punching rod 11 and the inner wall of the diversion groove 14; the end of the punching rod 11 away from the fixed seat 12 vertically penetrates the side wall of the pressing plate 8, and the lower side wall of the pressing plate 8 is fixedly connected with an anti-sticking layer 10.

[0027] It should be noted that: when the upper pressing plate 4 is raised after the pressing is completed, the force of the pressing plate 8 on the telescopic spring 17 is reduced, so that the pressing plate 8 is moved away from the fixed seat 12 through the elastic recovery of the telescopic spring 17, and the outer wall of the punching rod 11 is scraped, so as to facilitate the demoulding of the pressed hole bricks; and the anti-sticking layer 10 can prevent the brick mud from sticking to the surface of the pressing plate 8 during pressing, thereby ensuring the production quality.

[0028] Reference Figure 2-Figure 4, further; the base 1 is fixedly connected to the telescopic rod 3 and the support plate 6, the base 1 and the lower mold 2 are detachably connected, the support plate 6 is "L" shaped, the upper end of the support plate 6 is fixedly connected to the sealing piston rod 20, and the other end of the sealing piston rod 20 is interference fit with the inner wall of the fixed cylinder 5, and the fixed cylinder 5 is fixedly connected to the upper pressing plate 4; the upper pressing plate 4 is fixedly connected to the movable end of the telescopic rod 3, and a cavity 13 is opened inside the end of the upper pressing plate 4 connected to the fixed cylinder 5, and a plurality of square diversion grooves 14 are opened on the inner wall of one side of the cavity 13, and the lower end of the upper pressing plate 4 is fixedly connected to the fixed seat 12; both ends of the fixed rod 19 are fixedly connected to the inner wall of one end of the exhaust hole 15 away from the diversion groove 14, the middle outer wall of the fixed rod 19 is fixedly connected to the elastic line 18, and the other end of the elastic line 18 is fixedly connected to the blocking block 9, and the blocking block 9 is sealed with the exhaust hole 15.

[0029] It should be noted that: after the molding is completed, the upper pressing plate 4 rises and the cavity 13, the diverter groove 14 and the exhaust hole 15 are filled with air through the vent hole 7, and then the gas in the cavity 13 is squeezed through the sealing piston rod 20. Through the action of pressure, the gas separates the blocking block 9 and the exhaust hole 15, and the elastic line 18 is stretched, so that the gas is discharged into the holes of the pressed brick mud, so that a gap is generated between the outer wall of the punching rod 11 and the hole, and the telescopic spring 17 and the pressing plate 8 cooperate to ensure rapid demoulding while avoiding sticking, so as to ensure production quality.

[0030] The working principle of this method is as follows: after the die pressing is completed, the telescopic rod 3 drives the upper pressing plate 4 to rise while filling the cavity 13, the diverter groove 14 and the exhaust hole 15 with air through the vent hole 7, and then the gas in the cavity 13 is squeezed by the sealing piston rod 20. Through the action of pressure, the gas separates the blocking block 9 and the exhaust hole 15, and the elastic line 18 is stretched, thereby discharging the gas into the holes of the pressed brick mud, so that a gap is generated between the outer wall of the punching rod 11 and the hole to reduce the friction between the two. At the same time, the force of the pressing plate 8 on the telescopic spring 17 is reduced, so that the pressing plate 8 is moved away from the fixed seat 12 through the elastic recovery of the telescopic spring 17, and the outer wall of the punching rod 11 is scraped, so as to facilitate the demoulding of the pressed hole bricks, and the anti-sticking layer 10 can prevent the brick mud from sticking to the surface of the pressing plate 8 during pressing, so as to avoid sticking while quickly demoulding to ensure production quality.

[0031] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0032] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A mold for making porous red bricks, comprising a base (1), characterized in that: Telescopic rods (3) are provided on both sides of the base (1), the base (1) is connected to a lower mold (2) and a support plate (6), one end of the support plate (6) is provided with a sealing piston rod (20), the upper end of the telescopic rod (3) is provided with an upper pressing plate (4) and a fixing cylinder (5), the outer wall of the fixing cylinder (5) is symmetrically provided with ventilation holes (7), one side of the upper pressing plate (4) is provided with a fixing seat (12) and a pressing plate (8), the fixing seat (12) is connected to a plurality of evenly distributed punching rods (11), the inside of the punching rod (11) is provided with a fixing rod (19) and an elastic line (18), one end of the punching rod (11) is provided with a blocking block (9), and a telescopic spring (17) is provided between the fixing seat (12) and the pressing plate (8).

2. A mold for making porous red bricks according to claim 1, characterized in that: The base (1) is fixedly connected to the telescopic rod (3) and the support plate (6); the base (1) and the lower mold (2) are detachably connected; the support plate (6) is in an "L" shape; the upper end of the support plate (6) is fixedly connected to the sealing piston rod (20); the other end of the sealing piston rod (20) is interference fit with the inner wall of the fixed cylinder (5); and the fixed cylinder (5) is fixedly connected to the upper pressure plate (4).

3. A mold for making porous red bricks according to claim 1, characterized in that: The upper pressing plate (4) is fixedly connected to the movable end of the telescopic rod (3); a cavity (13) is provided inside one end of the upper pressing plate (4) connected to the fixed tube (5); a plurality of square diversion grooves (14) are provided on the inner wall of one side of the cavity (13); and the lower end of the upper pressing plate (4) is fixedly connected to the fixed seat (12).

4. A mold for making porous red bricks according to claim 3, characterized in that: A placement groove (16) is provided on the lower side wall of the fixing seat (12); the inner wall of the placement groove (16) away from the opening is fixedly connected to one end of a telescopic spring (17); the other end of the telescopic spring (17) is fixedly connected to the pressing plate (8); the fixing seat (12) is fixedly connected to the punching rod (11); and an exhaust hole (15) is provided between the side wall of one end of the punching rod (11) and the inner wall of the diverter groove (14).

5. A mold for making porous red bricks according to claim 1, characterized in that: One end of the punching rod (11) away from the fixing seat (12) vertically penetrates the side wall of the pressing plate (8), and the lower side wall of the pressing plate (8) is fixedly connected with an anti-sticking layer (10).

6. A mold for making porous red bricks according to claim 4, characterized in that: The two ends of the fixing rod (19) are fixedly connected to the inner wall of one end of the exhaust hole (15) away from the diverter groove (14), the middle outer wall of the fixing rod (19) is fixedly connected to the elastic line (18), the other end of the elastic line (18) is fixedly connected to the blocking block (9), and the blocking block (9) is sealed to the exhaust hole (15).

Citation Information

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