Fabric vibration structure for assembly type prefabricated part
By designing the fabric vibration structure in the concrete fabric machine, and using the synergistic effect of the transmission motor and servo motor, the concrete sticking problem caused by the wedge-shaped design of the bottom of the material tank is solved, effectively cleaning the inner wall of the material tank and the complete discharge of concrete are achieved, and the improvement is achieved. Productivity.
Patent Information
- Application Number
- CN202420053525.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The wedge-shaped design of the bottom of the existing concrete fabric machine tank makes it difficult to clean the concrete, stick to the inner wall, and make it difficult to completely discharge.
Design a fabric vibration structure for prefabricated components, including a base of a rectangular hole, a fabric tank through a rectangular hole, a stirring mechanism and a wall scraping mechanism, and drive the disc and fixing rod through a transmission motor, and use elastic support and impact block to generate Vibration, combined with the servo motor to drive the scraper and screw to scrape it to ensure the effective discharge of concrete.
Effectively avoid concrete sticking to the inner wall of the material tank, ensure complete discharge of concrete, improve the efficiency of material tank cleaning, and meet the quality requirements of prefabricated buildings for prefabricated components production equipment.
Smart Images

Figure CN222222997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of concrete placing machines, in particular to a placing vibration structure for assembled prefabricated components. Background Art
[0002] With the development of modern industrial technology, houses can be built in batches and sets like machine production. All that is needed is to transport the prefabricated house components to the construction site and assemble them. Buildings assembled on site from prefabricated parts are called prefabricated buildings. With the further development of prefabricated buildings, higher requirements are put forward for the output and quality of prefabricated components, and thus more requirements are put forward for the production equipment of prefabricated components.
[0003] After searching, it is found that the distribution mechanism of a concrete placing machine with the authorization announcement number of CN216968187U has the advantage of being able to scrape off the concrete adhering to the inner wall of the tank to prevent concrete waste. However, the bottom of the tank of the device is wedge-shaped, and the bottom of the inner wall of the tank is difficult to clean, resulting in concrete sticking to the bottom of the inner wall of the tank and being difficult to discharge.
[0004] Therefore, a fabric vibration structure for assembled prefabricated components is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a fabric vibration structure for assembled prefabricated components in order to solve the above-mentioned problems, thereby improving the problem that the bottom of the material tank of the device is wedge-shaped, the bottom of the inner wall of the material tank is difficult to clean, and concrete sticks to the bottom of the inner wall of the material tank and is difficult to discharge.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions: a distribution vibration structure for assembled prefabricated components, comprising: a base, a rectangular hole is opened on the top of the base, a distribution tank is arranged on the top of the base, the bottom of the distribution tank passes through the rectangular hole and extends to the bottom of the base, a stirring mechanism is installed on the top of the distribution tank, and a wall scraping mechanism is installed on the inner cavity of the distribution tank; a vibration mechanism, the vibration mechanism for vibrating and unloading materials when the distribution tank distributes materials is installed on both sides of the top of the base; wherein, the vibration mechanism includes two horizontal plates fixedly installed on the bottom of both sides of the distribution tank, elastic support members are fixedly installed on the front and rear sides of the bottom of the two horizontal plates, the bottom end of the elastic support member is fixedly connected to the top of the base, a transmission assembly is installed on the top of the base, and the transmission assembly for vibrating and unloading the distribution tank is installed on both sides of the top of the base.
[0007] Preferably, the transmission assembly includes two connecting pieces fixedly installed at the bottom of the two horizontal plates, transmission motors are installed on both sides of the top of the base, a disc is fixedly installed at the output end of the transmission motor, a fixing rod is fixedly installed on one side of the connecting piece and the disc, a linkage sleeve rod is rotatably installed between the two fixed rods, and the two fixed rods are transmission connected via the linkage sleeve rod.
[0008] Preferably, impact blocks are fixedly installed on both sides of the inner cavity of the rectangular hole, the top of the impact block contacts the two sides of the bottom of the material distribution tank, and the material of the impact block is a hard rubber component.
[0009] Preferably, the stirring mechanism includes a mounting plate installed through the top of the distribution tank, a stirring motor is installed on the top of the mounting plate, the output end of the stirring motor passes through the mounting plate and extends to the bottom of the mounting plate, a stirring rod is fixedly installed at the output end of the stirring motor, and a stirring blade is installed at the bottom of the surface of the stirring rod.
[0010] Preferably, the scraping mechanism includes a scraper slidably mounted on the inner cavity of the distribution tank, a screw is rotatably mounted on one side of the inner cavity of the base through a bearing, the bottom end of the screw penetrates the scraper and extends to the bottom of the scraper, the scraper and the screw are threadedly connected, a driven bevel gear is installed on the top of the screw surface, a servo motor is installed on the top of one side of the distribution tank, the output end of the servo motor penetrates the distribution tank and extends to the inner cavity of the distribution tank, a driving bevel gear is fixedly mounted on the output end of the servo motor, and the driving bevel gear and the driven bevel gear are meshingly connected.
[0011] Preferably, three sliding rods are installed on the top of the inner cavity of the material distribution tank, and the bottom ends of the three sliding rods all penetrate the scraper and extend to the bottom of the scraper, and the sliding rods are slidably connected to the scraper.
[0012] Preferably, one side of the top of the material distribution tank is connected to a material inlet, and both sides of the top of the material distribution tank are installed with limiting components.
[0013] Preferably, a support is installed at the bottom of the base, and the number of the supports is four and they are all arranged at equal distances.
[0014] The beneficial effects of the utility model are:
[0015] 1. When the material distributing tank is distributing materials, the transmission motor drives the disc to rotate, and the disc drives the fixed rod on one side to rotate while rotating. While the fixed rod is rotating, it drives the connecting piece and the cross plate to move through the connection between the linkage sleeve rod and the other fixed rod, and the cross plate drives the distributing tank to reciprocate up and down through the elastic support of the elastic support member, so as to vibrate and distribute the concrete inside the distributing tank. When the distributing tank reciprocates, the bottom of the distributing tank contacts the impact block to generate a vibration force, which facilitates the vibration of the distributing tank and avoids the situation where the concrete sticks to the bottom of the inner wall of the distributing tank.
[0016] 2. While the material distribution tank is distributing materials, the servo motor drives the active bevel gear to rotate, and the active bevel gear drives the lead screw to rotate synchronously through the threaded connection with the driven bevel gear, and then drives the scraper to move up and down in the inner cavity of the material distribution tank through the threaded connection between the lead screw and the scraper, so as to scrape the concrete on the inner wall of the material distribution tank to prevent the concrete from sticking to the inner wall of the material distribution tank, resulting in the concrete not being completely discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the material distributing tank of the utility model;
[0019] Figure 3 for Figure 2 Enlarged view of area A in the middle;
[0020] Figure 4 This is a schematic diagram of the structure of the wall scraping mechanism of the utility model;
[0021] Figure 5 for Figure 4 Enlarged view of area B in the middle.
[0022] In the figure: 1. base; 2. rectangular hole; 3. material distribution tank; 4. vibration mechanism; 41. horizontal plate; 42. elastic support member; 43. transmission assembly; 431. connecting member; 432. transmission motor; 433. disc; 434. fixing rod; 435. linkage sleeve rod; 5. stirring mechanism; 51. mounting plate; 52. stirring motor; 53. stirring rod; 54. stirring blade; 6. scraping mechanism; 61. scraper; 62. screw; 63. driven bevel gear; 64. servo motor; 65. driving bevel gear; 66. slide rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] When implementing: Figure 1-5 As shown, a distribution vibration structure for assembled prefabricated components comprises: a base 1, a rectangular hole 2 is opened on the top of the base 1, a distribution tank 3 is arranged on the top of the base 1, the bottom of the distribution tank 3 passes through the rectangular hole 2 and extends to the bottom of the base 1, a stirring mechanism 5 is installed on the top of the distribution tank 3, and a scraping mechanism 6 is installed in the inner cavity of the distribution tank 3; a vibration mechanism 4 is used for vibrating and unloading the material when the distribution tank 3 is distributed, and the vibration mechanism 4 is installed on both sides of the top of the base 1; wherein the vibration mechanism 4 includes two fixedly installed on the distribution tank 3 The horizontal plates 41 at the bottom of both sides of the tank 3, the front and rear sides of the bottom of the two horizontal plates 41 are fixedly installed with elastic support members 42, the bottom ends of the elastic support members 42 are fixedly connected to the top of the base 1, a transmission assembly 43 is installed on the top of the base 1, and the transmission assembly 43 used for vibrating the material distribution tank 3 to discharge materials is installed on both sides of the top of the base 1; one side of the top of the material distribution tank 3 is connected to the material inlet, and both sides of the top of the material distribution tank 3 are installed with limiting assemblies; a support is installed at the bottom of the base 1, and the number of the supports is four, and they are all arranged at equal distances.
[0025] like Figure 1 , Figure 2 and Figure 3 As shown, the transmission assembly 43 includes two connecting pieces 431 fixedly installed at the bottom of the two horizontal plates 41, a transmission motor 432 is installed on both sides of the top of the base 1, a disc 433 is fixedly installed on the output end of the transmission motor 432, a fixing rod 434 is fixedly installed on one side of the connecting piece 431 and the disc 433, a linkage sleeve rod 435 is rotatably installed between the two fixing rods 434, and the two fixing rods 434 are connected by the linkage sleeve rod 435; a collision block is fixedly installed on both sides of the inner cavity of the rectangular hole 2, the top of the collision block contacts the two sides of the bottom of the material distributing tank 3, and the material of the collision block is hard. The transmission motor 432 drives the disc 433 to rotate, and the disc 433 drives the fixed rod 434 on one side to rotate while rotating. While the fixed rod 434 rotates, it drives the connecting piece 431 and the cross plate 41 to move through the connection between the linkage sleeve rod 435 and the other fixed rod 434. The cross plate 41 drives the material distribution tank 3 to reciprocate up and down through the elastic support of the elastic support member 42, and vibrates the concrete inside the material distribution tank 3. When the material distribution tank 3 reciprocates, the bottom of the material distribution tank 3 contacts the impact block to generate a vibration force.
[0026] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the stirring mechanism 5 includes a mounting plate 51 installed through the top of the material distribution tank 3, a stirring motor 52 is installed on the top of the mounting plate 51, the output end of the stirring motor 52 penetrates the mounting plate 51 and extends to the bottom of the mounting plate 51, a stirring rod 53 is fixedly installed on the output end of the stirring motor 52, and a stirring blade 54 is installed at the bottom of the surface of the stirring rod 53; the scraping mechanism 6 includes a scraper 61 slidably installed in the inner cavity of the material distribution tank 3, a screw rod 62 is rotatably installed on one side of the inner cavity of the base 1 through a bearing, the bottom end of the screw rod 62 penetrates the scraper 61 and extends to the bottom of the scraper 61, the scraper 61 and the screw rod 62 are threadedly connected, a driven bevel gear 63 is installed on the top of the surface of the screw rod 62, a servo motor 64 is installed on the top of one side of the material distribution tank 3, and the output end of the servo motor 64 penetrates the material distribution tank 3 and extends to the inner cavity of the material distribution tank 3 The output end of the servo motor 64 is fixedly installed with a driving bevel gear 65, and the driving bevel gear 65 is meshed with the driven bevel gear 63. The servo motor 64 drives the driving bevel gear 65 to rotate, and the driving bevel gear 65 drives the screw rod 62 to rotate synchronously through the threaded connection with the driven bevel gear 63, and then drives the scraper 61 to move up and down in the inner cavity of the material distribution tank 3 through the threaded connection between the screw rod 62 and the scraper 61, so as to scrape the concrete on the inner wall of the material distribution tank 3. Three sliding rods 66 are installed on the top of the inner cavity of the material distribution tank 3. The bottom ends of the three sliding rods 66 all penetrate the scraper 61 and extend to the bottom of the scraper 61, and the sliding rods 66 and the scraper 61 are slidably connected; the driving bevel gear 65 is installed on one side of the top of the inner cavity of the material distribution tank 3, and a dustproof shell is provided on the surface of the meshing part of the driving bevel gear 65 and the driven bevel gear 63.
[0027] When the material distributing tank 3 is distributing materials, the transmission motor 432 works to drive the disc 433 to rotate, and the disc 433 drives the fixed rod 434 on one side to rotate while rotating, and the fixed rod 434 drives the connecting member 431 and the cross plate 41 to move through the connection between the linkage sleeve rod 435 and the other fixed rod 434, and the cross plate 41 drives the material distributing tank 3 to reciprocate up and down through the elastic support of the elastic support member 42, so as to vibrate the concrete inside the material distributing tank 3 to distribute materials. , and while the material distribution tank 3 is reciprocating, the bottom of the material distribution tank 3 contacts the impact block to generate a vibration force to distribute the concrete, and while the material distribution tank 3 is distributing the concrete, the servo motor 64 works to drive the active bevel gear 65 to rotate, and the active bevel gear 65 drives the screw rod 62 to rotate synchronously through the threaded connection with the driven bevel gear 63, and then drives the scraper 61 to move up and down in the inner cavity of the material distribution tank 3 through the threaded connection between the screw rod 62 and the scraper 61, so as to scrape off the concrete on the inner wall of the material distribution tank 3.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A fabric vibration structure for prefabricated components, characterized in that: include: A base (1), wherein a rectangular hole (2) is formed on the top of the base (1), a material distribution tank (3) is arranged on the top of the base (1), the bottom of the material distribution tank (3) passes through the rectangular hole (2) and extends to the bottom of the base (1), a stirring mechanism (5) is installed through the top of the material distribution tank (3), and a wall scraping mechanism (6) is installed through the inner cavity of the material distribution tank (3); A vibration mechanism (4) for vibrating and discharging materials when the material distributing tank (3) is distributing materials, and the vibration mechanism (4) is installed on both sides of the top of the base (1); The vibration mechanism (4) comprises two horizontal plates (41) fixedly mounted on the bottom of both sides of the material distributing tank (3), elastic support members (42) are fixedly mounted on the front and rear sides of the bottom of the two horizontal plates (41), the bottom end of the elastic support member (42) is fixedly connected to the top of the base (1), a transmission assembly (43) is mounted on the top of the base (1), and the transmission assembly (43) for vibrating the material distributing tank (3) for discharging materials is mounted on both sides of the top of the base (1).
2. The fabric vibration structure for prefabricated components according to claim 1, characterized in that: The transmission assembly (43) comprises two connecting members (431) fixedly mounted on the bottoms of the two horizontal plates (41); a transmission motor (432) is mounted on both sides of the top of the base (1); a disc (433) is fixedly mounted on the output end of the transmission motor (432); a fixing rod (434) is fixedly mounted on one side of the connecting member (431) and the disc (433); a linkage sleeve rod (435) is rotatably mounted between the two fixing rods (434); and the two fixing rods (434) are transmission-connected via the linkage sleeve rod (435).
3. The fabric vibration structure for prefabricated components according to claim 2, characterized in that: Impact blocks are fixedly mounted on both sides of the inner cavity of the rectangular hole (2), the top of the impact block contacts the two sides of the bottom of the material distributing tank (3), and the material of the impact block is a hard rubber component.
4. The fabric vibration structure for prefabricated components according to claim 1, characterized in that: The stirring mechanism (5) comprises a mounting plate (51) which is installed through the top of the material distributing tank (3); a stirring motor (52) is installed on the top of the mounting plate (51); an output end of the stirring motor (52) passes through the mounting plate (51) and extends to the bottom of the mounting plate (51); a stirring rod (53) is fixedly installed at the output end of the stirring motor (52); and a stirring blade (54) is installed at the bottom of the surface of the stirring rod (53).
5. The fabric vibration structure for prefabricated components according to claim 1, characterized in that: The wall scraping mechanism (6) comprises a scraper (61) slidably mounted in the inner cavity of the material distributing tank (3); a screw rod (62) is rotatably mounted on one side of the inner cavity of the base (1) via a bearing; the bottom end of the screw rod (62) passes through the scraper (61) and extends to the bottom of the scraper (61); the scraper (61) and the screw rod (62) are threadedly connected; a driven bevel gear (63) is mounted on the top of the surface of the screw rod (62); a servo motor (64) is mounted on the top of one side of the material distributing tank (3); the output end of the servo motor (64) passes through the material distributing tank (3) and extends to the inner cavity of the material distributing tank (3); a driving bevel gear (65) is fixedly mounted on the output end of the servo motor (64); the driving bevel gear (65) is meshingly connected with the driven bevel gear (63).
6. The fabric vibration structure for prefabricated components according to claim 5, characterized in that: Three sliding rods (66) are installed on the top of the inner cavity of the material distribution tank (3), and the bottom ends of the three sliding rods (66) all penetrate the scraper (61) and extend to the bottom of the scraper (61), and the sliding rods (66) are slidably connected to the scraper (61).
7. The fabric vibration structure for prefabricated components according to claim 1, characterized in that: One side of the top of the material distribution tank (3) is connected to a material inlet, and both sides of the top of the material distribution tank (3) are equipped with limit assemblies.
8. The fabric vibration structure for prefabricated components according to claim 1, characterized in that: A support is installed at the bottom of the base (1), and the number of the supports is four and they are all arranged at equal distances.
