Raw material mixing device for lawn brick production and processing

The raw material mixing device addresses space constraints and maintenance inefficiencies by incorporating a novel stirring assembly and lifting mechanism, enabling easy access and improved stirring uniformity for lawn brick production.

CN222223039UActive Publication Date: 2024-12-24奎屯宸坤水泥制品有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421032929.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-24
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing raw material mixing devices for lawn bricks face issues with large and cumbersome stirring components that require extensive disassembly for maintenance, leading to space constraints and inefficiencies in stirring uniformity.

Method used

A raw material mixing device with a novel stirring assembly and lifting mechanism that allows for easy access to the mixing bin for maintenance, featuring a rotating disk, semi-toothed rings, and a bidirectional screw system to facilitate part detachment and improved stirring efficiency.

Benefits of technology

Enables convenient maintenance without disassembling the entire device, reduces space requirements, and enhances stirring uniformity by allowing direct entry into the mixing bin for inspection and repair, while maintaining high stirring efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222223039U_ABST
    Figure CN222223039U_ABST
Patent Text Reader

Abstract

The utility model discloses a raw material mixing device for producing and processing lawn bricks, which comprises a mixing bin, a top cover is mounted at the top of the mixing bin in a clamping manner, a stirring component is arranged at the top of the top cover, the stirring component comprises a mechanical bin fixed on the top surface of the top cover, a driving motor is fixedly mounted on the top surface of the mechanical bin, and the driving motor is connected with the mechanical bin. The output end of the driving motor extends into the mechanical bin and is fixedly provided with a rotating disc, the inner side of the bottom of the rotating disc is fixedly connected with a semi-gear ring, the center of the bottom of the rotating disc is fixedly connected with a semi-gear ring, the semi-gear ring is in meshed connection with a driving gear, and the driving gear can also be in meshed connection with the semi-gear ring; through the top cover convenient to pull up, a worker can directly enter the mixing bin to maintain internal parts, the troublesome operation of taking out all the parts in the mixing bin is avoided, the space requirement when the device is used is reduced, and the practicability of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of raw material mixing, in particular to a raw material mixing device used for the production and processing of lawn bricks. Background Art

[0002] In the production process of lawn bricks, mixing is an important step to fully mix the raw materials to form a uniform mixture;

[0003] Publication No. CN212680799U discloses a raw material mixing device for environmentally friendly brick production, including a sleeve, the outer side of the sleeve is fixedly connected to a support leg, and the inner side of the sleeve is fixedly connected to a round tube. The utility model stirs a large amount of raw materials at the axis of the round tube through a stirring rod, and at the same time, the raw materials in contact with the inner wall of the round tube are conveniently stirred through a spiral groove, and the stirring rod and the stirring tube rotate in opposite directions, so that the raw materials at the edge and center of the inner wall of the round tube can be fully stirred, and the stirring effect is better. Then, the stirring tube is equipped with a spiral groove to rotate the raw materials at the bottom of the inner wall of the round tube of the device clockwise, and the raw materials are transported to the top of the spiral groove along the spiral groove for extrusion and stirring. The inner wall of the round tube is conveniently scraped by the stirring tube, and the raw materials at the corner of the device are conveniently squeezed out to reduce the residual raw materials in the round tube. However, the patent still has the following problems in actual use:

[0004] After stirring the raw materials, the above-mentioned device will scrape off the residue on the inner wall through the stirring tube. However, when it is necessary to observe whether the interior is in a qualified residue-free state, it is often necessary to open the round cover, and the stirring parts such as the stirring tube and stirring rod will be lifted together with the round cover. At this time, the weight to be lifted is large, which makes it inconvenient for the staff to lift the round cover and observe the internal situation. In addition, the stirring tube and stirring rod will wear out with use. When maintenance is required, a large number of parts need to be disassembled and then the stirring tube and stirring rod need to be pulled out of the cylinder. The cylinder in actual production is large. The method of pulling out the stirring tube requires that the height of the production space is at least twice the height of the cylinder, which leads to limitations of the device.

[0005] A raw material mixing device for producing and processing lawn bricks is proposed to solve the above-mentioned problems. Summary of the invention

[0006] The purpose of the utility model is to provide a raw material mixing device for the production and processing of lawn bricks, so as to solve the problem that the stirring tube and the stirring rod mentioned in the above background technology wear out with use. When maintenance is required, a large number of parts need to be disassembled and then the stirring tube and the stirring rod need to be pulled out of the cylinder. However, the volume of the cylinder in actual production is relatively large. The method of pulling out the stirring tube requires that the height of the production space is at least greater than twice the height of the cylinder, which leads to limitations of the device.

[0007] problem.

[0008] To achieve the above object, the utility model provides the following technical solution: a raw material mixing device for lawn brick production and processing, comprising a mixing bin, a top cover is mounted on the top of the mixing bin, and a discharge valve pipe is provided at the bottom of the mixing bin;

[0009] A stirring assembly is provided on the top of the top cover, and the stirring assembly includes a mechanical compartment fixed to the top surface of the top cover, a driving motor is fixedly installed on the top surface of the mechanical compartment, an output end of the driving motor extends into the interior of the mechanical compartment and is fixedly installed with a rotating disk, a semi-toothed ring is fixedly connected to the inner side of the bottom of the rotating disk, a semi-gear ring is fixedly connected to the bottom center of the rotating disk, the semi-gear ring is meshedly connected to a driving gear, and the driving gear can also be meshedly connected to the semi-gear ring.

[0010] Preferably, the bottom surface of the driving gear is fixedly connected with a driving shaft, and the mechanical chamber and the top cover are provided with through holes that penetrate the driving shaft, the diameter of the through holes is larger than the diameter of the driving gear, and the driving shaft is located inside the mixing chamber and has a section on which a plurality of stirring cranks are threadedly fixed.

[0011] Preferably, an end of the stirring crank rod away from the driving shaft is fixedly connected with an arc scraper, the arc scraper is in contact with the inner wall of the mixing bin, and a lifting handle is installed on the top surface of the top cover.

[0012] Preferably, a gear bin is rotatably installed through the bottom end of the driving shaft, a lifting column is fixedly connected to the bottom of the gear bin, the lifting column is fixedly connected to the lower inner part of the mixing bin, and the driving shaft is located at the center of the top cover.

[0013] Preferably, a screw bin is fixedly connected to the lower part of the interior of the mechanical bin, a bidirectional screw is rotatably connected to the interior of the screw bin, a threaded sleeve is symmetrically provided on the bidirectional screw, a connecting column is fixedly connected to the side of the threaded sleeve, and the connecting column is slidably connected to the screw bin.

[0014] Preferably, the other end of the connecting column is fixedly connected to a clamping ring, and a ball is rollingly installed on the inner arc surface of the clamping ring. The two clamping rings are respectively located on both sides of the driving shaft, and the ball can fit with the outer wall of the driving shaft. One end of the bidirectional screw is fixedly connected to a straight rod that passes through the mechanical compartment and the screw compartment.

[0015] Preferably, a material turning mechanism is provided at the lower interior of the mixing bin, and the material turning mechanism includes a driving bevel gear located inside the gear bin, the driving bevel gear is fixedly connected to the bottom of the driving shaft, and the driving bevel gear is symmetrically meshed and connected to driven gears on both sides, and a cross bar is fixedly connected to the outer side of the driven gear, and the cross bar rotates through the gear bin and is rotatably connected to the inner wall of the mixing bin, and a plurality of stirring blades are fixedly connected to the cross bar.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the raw material mixing device for lawn brick production and processing can conveniently pull up the top cover, so that when the parts inside the mixing bin need maintenance, the staff can directly enter the mixing bin for maintenance, avoiding the troublesome operation of taking out all the parts inside the mixing bin, reducing the space requirement when the device is used, and increasing the practicality of the device. The specific contents are as follows:

[0017] 1. The bidirectional screw is rotated by rotating the straight rod, so that the threaded sleeve drives the connecting column to move horizontally, thereby moving the clamping ring away from the driving shaft, and then the top cover is lifted upward by pulling the handle so that the driving gear can be detached from the mechanical bin through the through hole. At this time, the internal situation of the mixing bin can be observed through the gap between the mixing bin and the top cover, and when the parts inside the mixing bin need maintenance, the staff can directly enter the mixing bin for maintenance, avoiding the troublesome operation of taking out all the parts inside the mixing bin, reducing the space requirement when the device is used, and increasing the practicality of the device.

[0018] 2. When the driving shaft rotates, the driving bevel gear drives the driven gear to rotate, and then the cross bar drives the stirring blade to rotate, and finally the raw materials at the bottom of the mixing bin are stirred upwards, which increases the stirring efficiency of the raw materials and makes the stirring more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the mechanical warehouse;

[0021] Figure 3 It is a schematic diagram of the structure of the rotating disk when viewed from above;

[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the mechanical compartment from a top view;

[0023] Figure 5 It is a schematic diagram of the installation structure of the stirring crank and the driving shaft;

[0024] Figure 6 for Figure 1 Schematic diagram of the structure of area A.

[0025] In the figure: 1. mixing bin; 101. top cover; 102. discharge valve pipe; 2. stirring assembly; 201. mechanical bin; 202. driving motor; 203. rotating disk; 204. half gear ring; 205. half gear ring; 206. driving gear; 207. driving shaft; 208. through hole; 209. stirring crank; 210. arc scraper; 211. gear bin; 212. lifting column; 213. screw bin; 214. bidirectional screw; 215. threaded sleeve; 216. connecting column; 217. clamping ring; 218. ball; 219. straight rod; 3. turning mechanism; 301. driving bevel gear; 302. driven gear; 303. cross bar; 304. turning blade. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-6 The utility model provides a technical solution: a raw material mixing device for lawn brick production and processing, comprising a mixing bin 1, a top cover 101 is mounted on the top of the mixing bin 1, and a discharge valve pipe 102 is provided at the bottom of the mixing bin 1;

[0028] A stirring assembly 2 is provided on the top of the top cover 101, and the stirring assembly 2 includes a mechanical chamber 201 fixed to the top surface of the top cover 101, a driving motor 202 is fixedly installed on the top surface of the mechanical chamber 201, an output end of the driving motor 202 extends into the interior of the mechanical chamber 201 and is fixedly installed with a rotating disk 203, a semi-toothed ring 204 is fixedly connected to the inner side of the bottom of the rotating disk 203, a semi-gear ring 205 is fixedly connected to the bottom center of the rotating disk 203, the semi-gear ring 205 is meshedly connected to a driving gear 206, and the driving gear 206 can also be meshed and connected with the semi-gear ring 205; the semi-gear ring 205 and the semi-gear ring 204 are staggered and perfectly meshed with the driving gear 206, and the driving motor 202 can be allowed to rotate slowly when the top cover 101 is installed, thereby ensuring that the driving gear 206 can mesh with the semi-gear ring 205 or the semi-gear ring 204.

[0029] The bottom surface of the driving gear 206 is fixedly connected to a driving shaft 207. A through hole 208 that passes through the driving shaft 207 is opened on the mechanical chamber 201 and the top cover 101. The diameter of the through hole 208 is larger than the diameter of the driving gear 206. The driving shaft 207 is located inside the mixing chamber 1 and has a plurality of stirring crank rods 209 fixed thereon with threads.

[0030] An arc scraper 210 is fixedly connected to one end of the stirring crank rod 209 away from the driving shaft 207. The arc scraper 210 is in contact with the inner wall of the mixing bin 1. A lifting handle is installed on the top surface of the top cover 101. The lifting handle can assist the staff in moving the top cover 101, and the arc scraper 210 will scrape the material on the inner wall of the mixing bin 1.

[0031] The bottom end of the driving shaft 207 is penetrated by a gear bin 211 which is rotatably installed. The bottom of the gear bin 211 is fixedly connected with a supporting column 212 which is fixedly connected to the lower part of the inner part of the mixing bin 1 . The driving shaft 207 is located at the center of the top cover 101 .

[0032] A screw bin 213 is fixedly connected to the lower part of the interior of the mechanical bin 201, and a bidirectional screw 214 is rotatably connected to the interior of the screw bin 213. A threaded sleeve 215 is symmetrically provided on the bidirectional screw 214, and a connecting column 216 is fixedly connected to the side of the threaded sleeve 215, and the connecting column 216 is slidingly connected to the screw bin 213; the other end of the connecting column 216 is fixedly connected to a clamping ring 217, and a ball 218 is rollingly installed on the inner arc surface of the clamping ring 217. The two clamping rings 217 are respectively located on both sides of the driving shaft 207, and the ball 218 can fit with the outer wall of the driving shaft 207. One end of the bidirectional screw 214 is fixedly connected to a straight rod 219 that passes through the mechanical bin 201 and the screw bin 213; a knob is fixedly installed on one end of the straight rod 219 extending out of the mechanical bin 201, and the straight rod 219 is rotatably connected to both the mechanical bin 201 and the screw bin 213, and the diameter of the clamping ring 217 is slightly larger than the driving shaft 207.

[0033] A material turning mechanism 3 is provided at the lower part of the mixing bin 1, and the material turning mechanism 3 includes a driving bevel gear 301 located inside the gear bin 211, the driving bevel gear 301 is fixedly connected to the bottom of the driving shaft 207, and the two sides of the driving bevel gear 301 are symmetrically meshed with driven gears 302, and the outer side of the driven gear 302 is fixedly connected with a cross bar 303, the cross bar 303 rotates through the gear bin 211 and is rotatably connected to the inner wall of the mixing bin 1, and a plurality of stirring blades 304 are fixedly connected to the cross bar 303; seals are installed at the connection between the cross bar 303 and the driving shaft 207 and the gear bin 211.

[0034] Working principle: Before using this raw material mixing device for lawn brick production and processing, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 6As shown, when the device is working, the driving motor 202 will rotate the half gear ring 204 by letting the rotating disk 203 rotate, and by letting the half gear ring 205 rotate, thereby causing the driving gear 206 to rotate while driving the driving shaft 207 to rotate, and then causing the arc scraper 210 and the stirring crank 209 to rotate, and as the arc scraper 210 moves, the material on the inner wall of the mixing bin 1 will be scraped off, and the stirring crank 209 will stir the material;

[0035] When the half gear ring 204 is meshed with the driving gear 206, the driving shaft 207 drives the arc scraper 210 and the stirring crank 209 to rotate clockwise. When the half gear ring 204 is disengaged from the driving gear 206 and the half gear ring 205 is meshed with the driving gear 206, the driving shaft 207 drives the arc scraper 210 and the stirring crank 209 to rotate counterclockwise. The clockwise and counterclockwise rotation speeds of the stirring crank 209 are different, so that the material can be stirred in two directions, and when it is more uniform, it can also ensure that the arc scraper 210 fits the inner wall of the mixing bin 1 to make a complete circular motion.

[0036] When the driving shaft 207 rotates, the driving bevel gear 301 drives the driven gear 302 to rotate, and then the cross bar 303 drives the stirring blade 304 to rotate, and finally the raw materials at the bottom of the mixing bin 1 are stirred upwards, which increases the stirring efficiency and makes the stirring more uniform.

[0037] When maintenance or observation of the interior of the mixing bin 1 is required, first rotate the straight rod 219 to rotate the bidirectional screw 214, so that the threaded sleeve 215 drives the connecting column 216 to move horizontally, thereby moving the clamping ring 217 away from the driving shaft 207, and then lift the top cover 101 upward by pulling the handle to make the driving gear 206 disengage from the mechanical bin 201 through the through hole 208. At this time, the interior of the mixing bin 1 can be observed through the gap between the mixing bin 1 and the top cover 101, and when the parts inside the mixing bin 1 need maintenance, after the top cover 101 is removed, the staff can directly enter the mixing bin 1 and perform maintenance directly, avoiding the troublesome operation of taking out all the parts inside the mixing bin 1, reducing the space requirement when the device is used, and increasing the practicality of the device.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A raw material mixing device for producing lawn bricks, comprising a mixing bin (1), a top cover (101) being mounted on the top of the mixing bin (1), and a discharge valve pipe (102) being provided at the bottom of the mixing bin (1); It is characterized in that Also includes: A stirring assembly (2) is provided on the top of the top cover (101), the stirring assembly (2) comprising a mechanical chamber (201) fixed to the top surface of the top cover (101), a driving motor (202) fixedly mounted on the top surface of the mechanical chamber (201), an output end of the driving motor (202) extending into the interior of the mechanical chamber (201) and fixedly mounted with a rotating disk (203), a semi-toothed ring (204) fixedly connected to the inner side of the bottom of the rotating disk (203), a semi-gear ring (205) fixedly connected to the center of the bottom of the rotating disk (203), the semi-gear ring (205) meshingly connected to a driving gear (206), and the driving gear (206) can also meshingly connect to the semi-gear ring (205).

2. A raw material mixing device for producing lawn bricks according to claim 1, characterized in that: The bottom surface of the driving gear (206) is fixedly connected to a driving shaft (207); the mechanical chamber (201) and the top cover (101) are provided with a through hole (208) penetrating the driving shaft (207); the diameter of the through hole (208) is larger than the diameter of the driving gear (206); and a plurality of stirring cranks (209) are threadedly fixed on a section of the driving shaft (207) located inside the mixing chamber (1).

3. A raw material mixing device for producing lawn bricks according to claim 2, characterized in that: An end of the stirring crank rod (209) away from the driving shaft (207) is fixedly connected to an arc-shaped scraper (210), and the arc-shaped scraper (210) is in contact with the inner wall of the mixing bin (1). A lifting handle is installed on the top surface of the top cover (101).

4. A raw material mixing device for producing lawn bricks according to claim 2, characterized in that: A gear bin (211) is rotatably mounted through the bottom end of the driving shaft (207), a lifting column (212) is fixedly connected to the bottom of the gear bin (211), and the lifting column (212) is fixedly connected to the lower interior of the mixing bin (1). The driving shaft (207) is located at the center of the top cover (101).

5. A raw material mixing device for producing lawn bricks according to claim 1, characterized in that: A screw bin (213) is fixedly connected to the lower part of the interior of the mechanical bin (201), a bidirectional screw (214) is rotatably connected to the interior of the screw bin (213), a threaded sleeve (215) is symmetrically provided on the bidirectional screw (214), a connecting column (216) is fixedly connected to the side of the threaded sleeve (215), and the connecting column (216) is slidably connected to the screw bin (213).

6. A raw material mixing device for producing lawn bricks according to claim 5, characterized in that: The other end of the connecting column (216) is fixedly connected to a clamping ring (217), and a ball (218) is rollingly mounted on the inner arc surface of the clamping ring (217). The two clamping rings (217) are respectively located on both sides of the driving shaft (207), and the ball (218) can fit with the outer wall of the driving shaft (207). One end of the bidirectional screw (214) is fixedly connected to a straight rod (219) that passes through the mechanical compartment (201) and the screw compartment (213).

7. A raw material mixing device for producing lawn bricks according to claim 1, characterized in that: A material turning mechanism (3) is arranged at the lower part of the mixing bin (1), and the material turning mechanism (3) comprises a driving bevel gear (301) located inside the gear bin (211), the driving bevel gear (301) being fixedly connected to the bottom of the driving shaft (207), driven gears (302) being symmetrically meshed and connected on both sides of the driving bevel gear (301), a cross bar (303) being fixedly connected to the outer side of the driven gear (302), the cross bar (303) being rotatably passed through the gear bin (211) and being rotatably connected to the inner wall of the mixing bin (1), and a plurality of turning blades (304) being fixedly connected to the cross bar (303).