Calibration device for positions of take-up and pay-off wheels of slicing machine

The device automates the position adjustment of the wire-retracting wheel in slicers, addressing manual inefficiencies and errors by using contact sensors to enhance wire winding efficiency and reliability.

CN222223110UActive Publication Date: 2024-12-24DALIAN LIANCHENG NUMERICAL CONTROL MACHINE
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Patent Information

Application Number
CN202323255335.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2024-12-24
Estimated Expiration
2033-11-30

AI Technical Summary

Technical Problem

Existing slicers require manual visual inspection and adjustment to prevent diamond wire from reaching extreme positions during winding, leading to inefficiency and errors.

Method used

A device with a telescopic unit, contact sensors, and a control unit to automatically adjust the position of the wire-retracting wheel, using contact sensors to signal the control unit to reverse the wheel's direction when it approaches extreme positions.

Benefits of technology

Improves wire winding efficiency and reliability by preventing diamond wire entanglement beyond the wheel's limits, enhancing automation and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of slicing machines, in particular to a device for calibrating the position of a take-up and pay-off wheel of a slicing machine. The calibration device comprises a mounting frame, a telescopic unit, two contact sensors and a control unit, the fixed end of the telescopic unit is connected with the mounting frame, the telescopic end of the telescopic unit is connected with the two contact sensors, and the two contact sensors can be opposite to the two axial edges of the winding displacement wheel respectively. And the control unit is electrically connected with the axial moving mechanism of the wire arranging wheel and the two contact sensors respectively. When an axial moving mechanism used for driving the winding displacement wheel to axially move in the winding displacement device drives the winding displacement wheel to reciprocate, after the axial moving mechanism abuts against one of the contact sensors, the axial moving mechanism drives the winding displacement wheel to reversely linearly move, so that the diamond wire is prevented from being wound outside the limit position of the winding displacement wheel, and the winding displacement wheel cannot be damaged. And therefore, the winding displacement efficiency is improved, and the winding displacement reliability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of slicers, in particular to a device for calibrating the position of a retractable wire wheel of a slicer. Background Art

[0002] Diamond wire slicer is a highly efficient machine tool for processing photovoltaic silicon wafers today. The main processing method is to use reciprocating diamond wire to cut silicon rods. The slicer includes a wire arrangement wheel. When the wire arrangement wheel is working, the wire arrangement wheel rotates and reciprocates along its axis to arrange the diamond wire.

[0003] In the prior art, during the wire winding process, since the wire arranging wheel reciprocates in a straight line along its axial direction to cooperate with the diamond wire winding, in order to prevent the diamond wire from being arranged to the extreme positions at both ends of the axial direction of the wire arranging wheel, it is necessary to judge whether the diamond wire has reached the extreme position of the wire arranging wheel by manual visual inspection. When the diamond wire reaches the extreme position, the moving direction of the wire arranging wheel needs to be manually adjusted. This method is inefficient and has large errors. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a device for calibrating the position of a retractable wire wheel of a slicer.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0008] An embodiment of the utility model provides a device for calibrating the position of a wire-retracting and -unreeling wheel of a slicer, comprising a mounting frame, a telescopic unit, two contact sensors and a control unit; the fixed end of the telescopic unit is connected to the mounting frame, the telescopic end of the telescopic unit is connected to the two contact sensors, and the two contact sensors can be respectively opposite to the two axial edges of the wire-retracting wheel; the control unit is respectively electrically connected to the axial moving mechanism of the wire-retracting wheel and the two contact sensors.

[0009] Preferably, the telescopic unit is a telescopic cylinder.

[0010] Preferably, the telescopic ends of the telescopic unit are respectively connected to the two contact sensors through brackets.

[0011] Preferably, the bracket includes a transverse plate and two connecting plates; one side of the transverse plate is connected to the telescopic end of the telescopic unit, and the two connecting plates are respectively arranged at both ends of the other side of the transverse plate; the two contact sensors are respectively arranged on the two connecting plates.

[0012] Preferably, it also includes a fixing column; the mounting frame is connected to the fixing column.

[0013] Preferably, the mounting frame comprises a first mounting plate and a second mounting plate which are detachably connected; the first mounting plate is detachably connected to the fixing column, and the second mounting plate is detachably connected to the telescopic unit.

[0014] Preferably, an arc-shaped groove is formed on the first mounting plate.

[0015] Preferably, the second mounting plate is an L-shaped structure; the vertical portion of the second mounting plate is detachably connected to the first mounting plate, and the horizontal portion of the second mounting plate is detachably connected to the telescopic unit.

[0016] Preferably, reinforcing ribs are provided on the second mounting plate.

[0017] (III) Beneficial effects

[0018] The beneficial effects of the utility model are:

[0019] The utility model discloses a device for calibrating the position of a wire-winding and -releasing wheel of a slicer, comprising two contact sensors, and the two contact sensors can be respectively opposite to the two axial edges of the wire-winding wheel in the wire-winding device. When an axial moving mechanism for driving the axial movement of the wire-winding wheel in the wire-winding device drives the wire-winding wheel to reciprocate, after abutting against one of the contact sensors, the axial moving mechanism drives the wire-winding wheel to move in a straight line in the opposite direction, so as to avoid the diamond wire being wound around the wire-winding wheel beyond its limit position, thereby improving the wire-winding efficiency and the reliability of the wire-winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the calibration device of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the calibration device and the wiring device.

[0022] [Description of Reference Numerals]

[0023] 1: calibration device; 11: mounting frame; 111: first mounting plate; 1111: arc groove; 112: second mounting plate; 113: reinforcing rib; 12: telescopic unit; 13: contact sensor; 14: bracket; 141: horizontal plate; 142: connecting plate; 15: fixing column;

[0024] 2: Wire arrangement device; 21: Wire arrangement wheel; 22: Axial movement mechanism. DETAILED DESCRIPTION

[0025] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0026] like Figure 1As shown, the embodiment of the utility model provides a device 1 for calibrating the position of the retractable wire wheel of a slicer, and the calibration device 1 is arranged in the slicer. Figure 2 As shown, the slicer also includes a wire arrangement device 2, wherein the wire arrangement device 2 includes a wire arrangement wheel 21 and an axial movement mechanism 22 for driving the wire arrangement wheel 21 to move axially back and forth. The wire arrangement wheel 21 rotates and moves linearly and axially back and forth during the wire arrangement process.

[0027] like Figure 1 As shown, the calibration device 1 includes a fixed column 15, a mounting frame 11, a telescopic unit 12, two contact sensors 13 and a control unit. The mounting frame 11 is connected to the fixed column 15, the fixed end of the telescopic unit 12 is connected to the mounting frame 11, the telescopic end of the telescopic unit 12 is connected to the two contact sensors 13, and the two contact sensors 13 can be respectively opposite to the two axial edges of the wire traversing wheel 21, and the control unit is electrically connected to the axial moving mechanism 22 of the wire traversing wheel 21 and the two contact sensors 13. In this embodiment, the telescopic unit 12 is a telescopic cylinder.

[0028] It should be noted that this embodiment does not involve improvement of the control process, and the existing control processes are all prior arts.

[0029] like Figure 1 As shown, the telescopic end of the telescopic unit 12 is connected to the two contact sensors 13 through the bracket 14. The bracket 14 includes a horizontal plate 141 and two connecting plates 142. One side of the horizontal plate 141 is connected to the telescopic end of the telescopic unit 12. The two connecting plates 142 are respectively arranged at two ends of the other side of the horizontal plate 141. The two contact sensors 13 are respectively arranged on the two connecting plates 142, and the two contact sensors 13 are arranged in opposite directions.

[0030] like Figure 1 As shown, the mounting frame 11 includes a first mounting plate 111 and a second mounting plate 112 which are detachably connected. The first mounting plate 111 is detachably connected to the fixing column 15 by screws, and the second mounting plate 112 is detachably connected to the telescopic unit 12. In order to adjust the installation angle of the contact sensor 13, an arc-shaped groove 1111 is provided on the first mounting plate 111.

[0031] The second mounting plate 112 is an L-shaped structure, the vertical portion of the second mounting plate 112 is detachably connected to the first mounting plate 111 by screws, and the horizontal portion of the second mounting plate 112 is detachably connected to the telescopic unit 12 by screws. To improve the strength of the second mounting plate 112, a reinforcing rib 113 is provided on the second mounting plate 112.

[0032] Working principle of calibration device 1:

[0033] The calibration device 1 is located on one side of the wire arranging wheel 21. When the wire arranging wheel 21 is arranging wires, the telescopic unit 12 drives the contact sensor 13 to extend. At this time, the contact sensor 13 is opposite to the two axial edges of the wire arranging wheel 21, and the two axial edges are the two extreme positions of the wire arranging wheel 21. When arranging wires, the wire arranging wheel 21 rotates and the axial moving mechanism 22 drives the wire arranging wheel 21 to move axially back and forth. When the edge of the wire arranging wheel 21 abuts against one of the contact sensors 13, the contact sensor 13 sends a contact signal to the control unit. After the control unit receives the contact signal, the control unit drives the axial moving mechanism 22 to drive the wire arranging wheel 21 to move in a reverse linear direction to prevent the diamond wire from being entangled outside the extreme position of the wire arranging wheel 21. Therefore, the calibration device 1 improves the wire arranging efficiency and the reliability of the wire arranging.

[0034] In the description of the present utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0035] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "install" and the like should be understood in a broad sense, for example, it can be an installation connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In the present utility model, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.

[0037] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0038] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A device for calibrating the position of a slicer retractable wire wheel, characterized in that: It comprises a mounting frame (11), a telescopic unit (12), two contact sensors (13) and a control unit; The fixed end of the telescopic unit (12) is connected to the mounting frame (11), the telescopic end of the telescopic unit (12) is connected to the two contact sensors (13), and the two contact sensors (13) can be respectively opposite to the two axial edges of the cable traversing wheel (21); The control unit is electrically connected to the axial movement mechanism (22) of the wire traversing wheel (21) and the two contact sensors (13) respectively.

2. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 1, characterized in that: The telescopic unit (12) is a telescopic cylinder.

3. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 1, characterized in that: The telescopic ends of the telescopic unit (12) are respectively connected to the two contact sensors (13) via brackets (14).

4. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 3, characterized in that: The bracket (14) comprises a transverse plate (141) and two connecting plates (142); One side of the transverse plate (141) is connected to the telescopic end of the telescopic unit (12), and the two connecting plates (142) are respectively arranged at two ends of the other side of the transverse plate (141); The two contact sensors (13) are respectively arranged on the two connecting plates (142).

5. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 1, characterized in that: Also includes a fixing column (15); The mounting frame (11) is connected to the fixing column (15).

6. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 5, characterized in that: The mounting frame (11) comprises a first mounting plate (111) and a second mounting plate (112) which are detachably connected; The first mounting plate (111) is detachably connected to the fixing column (15), and the second mounting plate (112) is detachably connected to the telescopic unit (12).

7. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 6, characterized in that: The first mounting plate (111) is provided with an arc-shaped groove (1111).

8. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 6, characterized in that: The second mounting plate (112) is an L-shaped structure; The vertical portion of the second mounting plate (112) is detachably connected to the first mounting plate (111), and the horizontal portion of the second mounting plate (112) is detachably connected to the telescopic unit (12).

9. The device for calibrating the position of the retractable wire wheel of a slicer according to claim 6, characterized in that: The second mounting plate (112) is provided with reinforcing ribs (113).