Heating melting cavity for extrusion molding
By using pressure sensors and a single chip controller to automatically control the solenoid valve in the heating chamber for extrusion, the problem of not being able to discharge automatically after melting in the prior art is solved, and the effect of rapid melting and efficient discharge is achieved to prevent material blockage is achieved. .
Patent Information
- Application Number
- CN202420806124.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing heating melt chamber for extrusion cannot be discharged automatically after melting, resulting in low discharge efficiency and easy blockage of materials, and the inability to effectively use air pressure to prevent blockage of materials.
A heated melt chamber for extrusion including a hot melt cavity, an outer sheath shell, a sealed card cover and a control box was designed. The pressure sensor and a microcontroller controller were used to cooperate with a solenoid valve to automatically control the pressure in the hot melt cavity by detecting the pressure inside the hot melt cavity. The air pressure is used to increase the discharge rate and prevent blockage of materials.
The rapid melting and automatic discharge of plastic particles raw materials is achieved, the discharge efficiency is improved, the problem of insufficient temperature and blockage is avoided, and the heating efficiency and discharge rate are enhanced.
Smart Images

Figure CN222223170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion, in particular to a heating melting cavity for extrusion. Background Art
[0002] Extrusion generally refers to extrusion, which is also called extrusion molding or extrusion in plastic processing, and extrusion in rubber processing. It refers to a processing method in which the material passes through the action between the extruder barrel and the screw, is heated and plasticized, and is pushed forward by the screw, and continuously passes through the head to form various cross-section products or semi-finished products. In order to improve the heating and melting efficiency of plastics, a special heating melt chamber is required to heat and melt the plastic, and then convey it for extrusion operation.
[0003] The existing heating melt chamber for extrusion has the following disadvantages: 1. After melting, the material cannot be automatically discharged when the internal air pressure reaches the set value, and the air pressure is used to prevent material blockage and improve the discharge efficiency. To this end, we propose a heating melt chamber for extrusion. Summary of the invention
[0004] The main purpose of the utility model is to provide a heating melting cavity for extrusion, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A heating melt chamber for extrusion, comprising a hot melt chamber, an outer sheath shell, a sealing card cover and a control box, wherein a sealing card cover is engaged with the top of the hot melt chamber and an electric heater is installed on the top of the sealing card cover by bolts, a pressure sensor is installed on one side of the top of the hot melt chamber through a mounting hole, an outer sheath shell is sleeved on the outside of the hot melt chamber and a control box is installed on one end of the outer sheath shell by screws, a single-chip microcomputer controller is installed in the control box by screws, a UPS power supply is installed on the lower end of the single-chip microcomputer controller by screws, and an output pipe is connected to the bottom output port of the hot melt chamber and a solenoid valve is provided on the output pipe.
[0007] Furthermore, the output and input ends of the single-chip microcomputer controller are electrically connected to the input end of the solenoid valve and the output end of the pressure sensor through wires, and the pressure value in the hot melt cavity is detected by the pressure sensor and transmitted to the single-chip microcomputer controller for analysis and processing. When it exceeds the set value, the single-chip microcomputer controller automatically controls the solenoid valve to open and automatically discharge the material.
[0008] Furthermore, the heating tube of the electric heater is located in the hot melt cavity.
[0009] Furthermore, the detection end of the pressure sensor is located in the hot melt cavity, and the sealing card cover is connected to the top of the hot melt cavity through threads, so that the sealing box cover is used to achieve the effect of installing and sealing the control box.
[0010] Furthermore, a sealing box cover is installed on one side of the control box through positioning screws.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The utility model discloses a heating melt chamber for extrusion molding. The sealing card cover is opened to add plastic granule raw materials into the hot melt chamber. Since the heating tube is directly inserted into the plastic granule raw materials and the hot melt chamber is designed in a long cylindrical shape, the heating rate of the hot melt chamber is greatly improved, so that the plastic granule raw materials are melted quickly. When the melting is completed, the hot gas expands and increases the air pressure in the hot melt chamber.
[0013] 2. The utility model is a heating melt cavity for extrusion molding. The pressure value in the hot melt cavity is detected by a pressure sensor and transmitted to the single-chip controller for analysis and processing. When the pressure exceeds the set value, the single-chip controller automatically controls the solenoid valve to open and automatically discharge the material, and increases the discharge rate with the help of air pressure to avoid insufficient injection temperature caused by slow discharge, and also has the effect of preventing material blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a schematic diagram of the overall structure of a heating melting chamber for extrusion.
[0015] Figure 2 The utility model is a side view of a heating melting chamber for extrusion.
[0016] Figure 3 The utility model is a schematic diagram of the internal structure of a control box of a heating melting cavity for extrusion.
[0017] In the figure: 1. pressure sensor; 2. electric heater; 3. sealing card cover; 4. heating tube; 5. hot melt cavity; 6. control box; 7. outer sheath shell; 8. solenoid valve; 9. output pipe; 10. positioning screw; 11. sealing box cover; 12. single chip controller; 13. UPS power supply. Implementation
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] like Figure 1-3As shown, a heating melt chamber for extrusion comprises a hot melt chamber 5, an outer sheath shell 7, a sealing card cover 3 and a control box 6, the top of the hot melt chamber 5 is engaged with the sealing card cover 3 and the top of the sealing card cover 3 is installed with an electric heater 2 by bolts, a pressure sensor 1 is installed on one side of the top of the hot melt chamber 5 through a mounting hole, the outer side of the hot melt chamber 5 is sleeved with an outer sheath shell 7 and one end of the outer sheath shell 7 is installed with a control box 6 by screws, a single-chip microcomputer controller 12 is installed in the control box 6 by screws, a UPS power supply 13 is installed at the lower end of the single-chip microcomputer controller 12 by screws, the bottom output port of the hot melt chamber 5 is connected with an output pipe 9 and an electromagnetic valve 8 is arranged on the output pipe 9.
[0020] The output end and the input end of the single chip controller 12 are electrically connected to the input end of the solenoid valve 8 and the output end of the pressure sensor 1 through wires.
[0021] In this embodiment, Figure 1 , 3 As shown, the pressure value in the hot melt cavity 5 is detected by the pressure sensor 1 and transmitted to the single chip controller 12 for analysis and processing. When it exceeds the set value, the single chip controller 12 automatically controls the solenoid valve 8 to open and automatically discharge the material.
[0022] The heating tube 4 of the electric heater 2 is located in the hot melt cavity 5 .
[0023] The detection end of the pressure sensor 1 is located in the hot-melt cavity 5 , and the sealing card cover 3 is connected to the top of the hot-melt cavity 5 through threads.
[0024] In this embodiment, Figure 1 As shown, it is convenient to install and remove the sealing card cover 3.
[0025] A sealing box cover 11 is installed on one side of the control box 6 via positioning screws 10 .
[0026] In this embodiment, Figure 1 As shown, the sealing box cover 11 is used to seal the control box 6 during installation.
[0027] It should be noted that the utility model is a heating melt cavity for extrusion. When working, the sealing card cover 3 is opened to add the plastic particle raw material into the hot melt cavity 5. Since the heating tube 4 is directly inserted into the plastic particle raw material, and the hot melt cavity 5 is designed in a long cylindrical shape, the heating rate of the hot melt cavity 5 is greatly improved, so that the plastic particle raw material melts quickly. When the melting is completed, the hot gas expands and increases the air pressure in the hot melt cavity 5. The pressure value in the hot melt cavity 5 is detected by the pressure sensor 1 and transmitted to the single-chip controller 12 for analysis and processing. When it exceeds the set value, the single-chip controller 12 automatically controls the solenoid valve 8 to open and automatically discharge the material, and increases the discharge rate with the help of air pressure to avoid insufficient injection temperature caused by slow discharge, and also has the effect of preventing material blockage.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A heating melt chamber for extrusion, comprising a hot melt chamber (5), an outer sheath shell (7), a sealing card cover (3) and a control box (6), characterized in that: A sealing card cover (3) is engaged at the top of the hot melt cavity (5), and an electric heater (2) is installed at the top of the sealing card cover (3) by means of bolts; a pressure sensor (1) is installed at one side of the top of the hot melt cavity (5) by means of a mounting hole; an outer sheath shell (7) is sleeved on the outside of the hot melt cavity (5), and a control box (6) is installed at one end of the outer sheath shell (7) by means of screws; a single-chip microcomputer controller (12) is installed in the control box (6) by means of screws; a UPS power supply (13) is installed at the lower end of the single-chip microcomputer controller (12) by means of screws; an output pipe (9) is connected to the bottom output port of the hot melt cavity (5), and a solenoid valve (8) is provided on the output pipe (9).
2. The heating melt chamber for extrusion molding according to claim 1, characterized in that: The output end and the input end of the single-chip microcomputer controller (12) are respectively electrically connected to the input end of the solenoid valve (8) and the output end of the pressure sensor (1) via wires.
3. The heating melt chamber for extrusion molding according to claim 1, characterized in that: The heating tube (4) of the electric heater (2) is located in the hot melt cavity (5).
4. The heating melt chamber for extrusion molding according to claim 1, characterized in that: The detection end of the pressure sensor (1) is located in the hot-melt cavity (5), and the sealing card cover (3) is connected to the top of the hot-melt cavity (5) via threads.
5. The heating melt chamber for extrusion molding according to claim 1, characterized in that: A sealing box cover (11) is mounted on one side of the control box (6) via positioning screws (10).
