Feed elevator
By introducing automatic cleaning and disinfection systems into the feed hoist, the problem of difficulty in cleaning residual materials in the feed storage box in the prior art is solved, and an efficient and safe cleaning and disinfection process is achieved, reducing labor intensity and improving cleaning quality.
Patent Information
- Application Number
- CN202420081535.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The existing feed storage box requires workers to enter the box when cleaning the residual material, resulting in high labor intensity and low cleaning efficiency, especially in larger storage boxes.
A feed elevator is designed, including a storage barrel, cleaning mechanism and disinfection assembly. The screw and guide roller are driven by a rotating electric machine, and the high-pressure nozzle and ultraviolet sterilization lamp are used to automatically clean and disinfect, so as to prevent workers from entering the interior of the storage barrel. Clean manually.
It reduces the labor intensity of staff, improves cleaning efficiency and quality, ensures the hygiene of the material storage barrel and the safety of the material supply, and promotes the long-term development of the enterprise.
Smart Images
Figure CN222225130U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to a feed elevator. Background Art
[0002] An elevator is a large-scale mechanical equipment that transports by changing potential energy. It is mainly suitable for the continuous vertical lifting of powdery, granular and small-piece materials. It can be widely used in the lifting of bulk materials in feed mills, flour mills, rice mills, oil mills, starch mills, grain depots, port terminals, etc. of various sizes. It is especially commonly used in the feed production industry. There is a spiral elevator, which mainly includes a feed barrel. A feed port and a discharge port are respectively provided at both ends of the feed barrel. A screw is installed in the feed barrel. A motor is connected to one end of the screw. A spiral blade is welded on the screw. The transported material enters the feed barrel from the feed port. The screw rotates under the drive of the motor. The material moves toward the discharge port under the push of the spiral blades on the screw. It has a simple structure and is widely used.
[0003] In livestock feed production, it is often necessary to temporarily store feed for workers to assemble. The prior art generally uses traditional storage boxes. When cleaning the residual material inside this box structure, workers need to enter the box to clean it, which is very troublesome. Especially for some larger storage boxes, it is even more difficult to clean the residual material. Therefore, a new technical solution is urgently needed to solve the problems existing in the prior art. Utility Model Content
[0004] In view of this, the utility model provides a feed elevator, which not only reduces the work content and labor intensity of the staff, but also improves the efficiency and quality of cleaning, ensures the sanitation of the storage barrel, ensures the safety of subsequent feeding, and is beneficial to the long-term development of the enterprise.
[0005] In order to solve the above technical problems, the utility model provides a feed elevator, including a storage barrel, a barrel cover is arranged on the top of the storage barrel, a discharge port is opened at the bottom of the storage barrel, and a cleaning mechanism is arranged in the storage barrel; the cleaning mechanism includes a fixed block 1 symmetrically arranged on the inner wall of the storage barrel, a fixed block 2 is arranged on the inner wall of the storage barrel at a position corresponding to a lower side of the fixed block, a rotating motor is arranged on the fixed block 1, a screw is arranged on the rotating shaft of the rotating motor, a fixed block 3 is symmetrically arranged on the inner wall of the storage barrel at a horizontal position with the fixed block 1, and a fixed block 3 is located at a corresponding position below the fixed block 3 and is symmetrical with the fixed block 3. A fixed block four is arranged at the second horizontal position, a guide roller is arranged between the fixed block three and the fixed block four, a fixed ring is sleeved on the screw and the guide roller, and a cleaning component and a disinfection component are arranged on the fixed ring; by arranging the cleaning component and the disinfection component in the storage barrel, the storage barrel can also be disinfected and cleaned when cleaning the storage barrel, and the staff does not need to enter the storage barrel for manual cleaning, which not only reduces the staff's work content and labor intensity, but also improves the cleaning efficiency and quality, and also ensures the sanitation of the storage barrel and the safety of subsequent material supply, which is beneficial to the long-term development of the enterprise.
[0006] The annular notch 1 and the annular notch 2 are divided into four parts by the screw and the guide roller, and the divided parts are not connected, so that the booster nozzle and the sterilization lamp do not affect each other with the screw and the guide roller.
[0007] The water outlet of the booster nozzle faces the inner wall of the storage barrel, so that the pressurized water directly contacts the inner wall of the storage barrel, making the cleaning components clean more thoroughly.
[0008] A water retaining plate is arranged in the annular notch 2 on the outer side of the germicidal lamp, and the water retaining plate can prevent the water or disinfection solution during flushing from directly contacting the germicidal lamp and affecting the use of the germicidal lamp.
[0009] The end of the screw is arranged between the balls, and the balls can reduce the wear of the screw when the screw rotates, thereby extending the service life of the screw.
[0010] A drain outlet is provided at the bottom of the water storage tank.
[0011] A water inlet is connected to the fixed ring located on the upper side of the booster nozzle, and a five-way interface is connected to the end of the booster pump. The five-way interface is connected to the water inlets of the four groups of booster nozzles through pipelines.
[0012] The germicidal lamps are connected in series through electric wires.
[0013] A feed port is arranged on the barrel cover, and a water inlet pipe is arranged on the water storage tank.
[0014] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0015] 1. When the utility model is used, the annular notch 1 and the annular notch 2 are divided into four parts by the screw and the guide roller, and the separated parts are not connected, so that the booster nozzle and the sterilization lamp do not affect each other with the screw and the guide roller.
[0016] 2. When the utility model is used, the water outlet of the booster nozzle faces the inner wall of the storage barrel, so that the pressurized water directly contacts the inner wall of the storage barrel, making the cleaning component clean more thoroughly.
[0017] 3. When the utility model is used, a water retaining plate is arranged in the second annular notch outside the germicidal lamp, and the water retaining plate can prevent the water or disinfectant solution during flushing from directly contacting the germicidal lamp and affecting the use of the germicidal lamp.
[0018] 4. When the utility model is used, the end of the screw is arranged between the balls. When the screw rotates, the balls can reduce the wear of the screw and extend the service life of the screw. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the front cross-sectional structure of the material storage barrel of the utility model;
[0021] Figure 3 It is a partial structural schematic diagram of the utility model A;
[0022] Figure 4 This is a schematic diagram of the structure of the fixing ring of the utility model
[0023] Figure 5 This is a schematic diagram of the front cross-sectional structure of the fixing ring of the utility model.
[0024] Figure 6 It is a schematic diagram of the partial structure of the utility model B.
[0025] Explanation of the reference numerals: 100, feed elevator; 101, storage barrel; 102, barrel cover; 200, cleaning mechanism; 201, fixed block one; 202, fixed block two; 203, fixed block three; 204, fixed block four; 205, rotating motor; 206, screw; 207, guide roller; 208, fixing ring; 209, annular notch one; 210, annular notch two; 300, cleaning assembly; 301, water tank; 302, booster pump; 303, booster nozzle; 304, water inlet nozzle; 400, disinfection assembly; 401, sterilization lamp. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-6, the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0027] According to one embodiment of the utility model, Figure 1-Figure 6 As shown: This embodiment provides a feed elevator 100, including a storage barrel 101, a barrel cover 102 is arranged on the top of the storage barrel 101, a discharge port is opened at the bottom of the storage barrel 101, and a cleaning mechanism 200 is arranged in the storage barrel 101;
[0028] The cleaning mechanism 200 includes a fixed block 1 201 symmetrically arranged on the inner wall of the storage barrel 101, a fixed block 202 is arranged on the inner wall of the storage barrel 101 at a position corresponding to the lower side of the fixed block 201, a rotating motor 205 is arranged on the fixed block 201, a screw 206 is arranged on the rotating shaft of the rotating motor 205, a fixed block 3 203 is symmetrically arranged front and back on the inner wall of the storage barrel 101 at a horizontal position with the fixed block 1 201, a fixed block 4 204 is arranged at a position corresponding to the lower side of the fixed block 3 203 and at a horizontal position with the fixed block 202, a guide roller 207 is arranged between the fixed block 3 203 and the fixed block 4 204, a fixed ring 208 is sleeved on the screw 206 and the guide roller 207, and a cleaning component and a disinfection component 400 are arranged on the fixed ring 208;
[0029] When the staff needs to clean the storage barrel 101, they need to add water to the water tank 301 first, and then start the rotating motor 205. After the rotating motor 205 is started, the control unit of the rotating motor 205 can convert the high-voltage direct current into alternating current, and then supply the power supply through the three-phase power input terminal on the rotating motor 205. When alternating current is input to each input terminal of the three-phase power, a rotating magnetic field is generated in the stator, and an induced current is generated in the rotor. Under the action of the magnetic field force, the rotating shaft of the rotating motor 205 starts to rotate, and the rotor The rotation of the shaft drives the screw 206 to rotate synchronously. The end of the screw 206 is arranged between the balls. When the screw 206 rotates, the balls can reduce the wear of the screw 206 and extend the service life of the screw 206. The extrusion force generated when the screw 206 rotates drives the fixed ring 208 to move downward along the guide roller 207. The guide roller 207 can ensure the stability of the fixed ring 208 when it moves and prevent the fixed ring 208 from tilting when it moves. When the rotating motor 205 is started, the booster pump 302 is started at the same time, and the fixed ring 208 drives the booster pump 302 to rotate. The pressure nozzle 303 moves downward, and the booster pump 302 pressurizes the water in the water storage tank 301 and sprays it toward the inner wall of the storage barrel 101 through the pressure nozzle 303. The feed residue on the inner wall of the storage barrel 101 is washed off by the high-pressure water. When the fixing ring 208 moves downward, the pressure nozzle 303 washes off the feed on the inner wall of the storage barrel 101 in the path. The washed-off feed residue falls downward along the inner wall of the storage barrel 101 and is discharged from the discharge port. After the flushing is completed, the staff can start the rotating motor 205 multiple times to clean the storage barrel The inner wall of 101 is cleaned multiple times to improve the cleaning quality; by arranging a cleaning component and a disinfection component 400 in the storage barrel 101, the storage barrel 101 can also be disinfected and cleaned when cleaning the storage barrel 101, and the staff does not need to enter the storage barrel 101 for manual cleaning, which not only reduces the staff's work content and labor intensity, but also improves the cleaning efficiency and quality, and also ensures the hygiene of the storage barrel 101, ensures the safety of subsequent material supply, and is beneficial to the long-term development of the enterprise.
[0030] According to another embodiment of the utility model, Figure 1-Figure 6 As shown, after cleaning is completed, the staff can add disinfectant solution into the water tank 301 and repeat the above steps to spray the disinfectant solution on the inner wall of the storage barrel 101 to disinfect and clean the storage barrel 101. The disinfectant solution can improve the quality of disinfection. After the disinfectant solution is sprayed, the rotating motor 205 is started, and the ultraviolet sterilization lamp 401 is turned on to perform a secondary disinfection treatment on the inner wall of the storage barrel 101, so that the fixing ring 208 drives the ultraviolet sterilization lamp 401 to sterilize the inner wall of the storage box again, thereby improving the quality of disinfection and ensuring the environmental safety of subsequent feed storage. A water baffle is arranged on the outside of the ultraviolet sterilization lamp 401, which can prevent the water or disinfectant solution during flushing from directly contacting the sterilization lamp 401 and affecting the use of the sterilization lamp 401.
[0031] The use of this utility model:
[0032] When the staff needs to clean the storage barrel 101, they need to add water to the water tank 301 first, and then start the rotating motor 205. After the rotating motor 205 is started, the control unit of the rotating motor 205 converts the high-voltage direct current into alternating current, and supplies the power supply to the motor through the three-phase power input terminal on the rotating motor 205. When the three-phase power is input at each input end, a rotating magnetic field is generated in the stator, and an induced current is generated in the rotor. Under the action of the magnetic field force, the rotating shaft of the rotating motor 205 starts to rotate, and the rotation of the rotating shaft drives the screw 206 to rotate synchronously. The extrusion force generated when the screw 206 rotates drives the fixed ring 208 to move downward along the guide roller 207. When the rotating motor 205 is started, the booster pump 302 is started, and the fixed ring 208 drives the booster nozzle 303 to move downward. The booster pump 302 pressurizes the water in the water tank 301 and sprays it to the inner side of the storage barrel 101 through the booster nozzle 303. The feed residue on the inner wall of the storage barrel 101 is washed off by high-pressure water, and the booster nozzle 303 washes off the feed on the inner wall of the storage barrel 101 in the path while the fixing ring 208 moves downward, and the washed off feed residue falls downward along the inner wall of the storage barrel 101 and is discharged from the discharge port. After the flushing is completed, the staff can start the rotating motor 205 multiple times to clean the inner wall of the storage barrel 101 multiple times to improve the cleaning quality; by arranging a cleaning component and a disinfection component 400 in the storage barrel 101, the storage barrel 101 can also be disinfected and cleaned when cleaning the storage barrel 101, and the staff does not need to enter the storage barrel 101 for manual cleaning, which not only reduces the staff's work content and labor intensity, but also improves the cleaning efficiency and quality, and also ensures the hygiene of the storage barrel 101 and the safety of subsequent feeding, which is beneficial to the long-term development of the enterprise.
[0033] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A feed elevator (100), comprising a storage barrel (101), a barrel cover (102) is arranged on the top of the storage barrel (101), and a discharge port is opened at the bottom of the storage barrel (101), characterized in that: A cleaning mechanism (200) is provided in the material storage barrel (101); The cleaning mechanism (200) comprises a fixed block 1 (201) symmetrically arranged on the inner wall of the material storage barrel (101), a fixed block 2 (202) arranged on the inner wall of the material storage barrel (101) at a position corresponding to the lower side of the fixed block 1 (201), a rotating motor (205) arranged on the fixed block 1 (201), a screw (206) arranged on the rotating shaft of the rotating motor (205), and a screw (206) arranged on the inner wall of the material storage barrel (101) and symmetrically arranged on the inner wall of the material storage barrel (101). A fixed block three (203) is symmetrically arranged in a horizontal position, and a fixed block four (204) is arranged at a position corresponding to the lower side of the fixed block three (203) and at a level with the fixed block two (202). A guide roller (207) is arranged between the fixed block three (203) and the fixed block four (204), and a fixed ring (208) is sleeved on the screw (206) and the guide roller (207), and a cleaning component and a disinfection component (400) are arranged on the fixed ring (208).
2. A feed elevator (100) according to claim 1, characterized in that: The lower side of the fixing ring (208) is provided with an annular notch 1 (209), and the side wall of the fixing ring (208) is provided with an annular notch 2 (210). The annular notch 1 (209) and the annular notch 2 (210) are divided into four parts by the screw (206) and the guide roller (207), and the divided parts are not connected.
3. A feed elevator (100) according to claim 2, characterized in that: The cleaning assembly comprises a water storage tank (301) arranged on the barrel cover (102), a drainage outlet is provided at the bottom of the water storage tank (301), a booster pump (302) is provided at a position connected to the inside of the material storage barrel (101) at the end of the drainage outlet, and four groups of booster nozzles (303) are respectively provided inside the annular notch 1 (209).
4. A feed elevator (100) according to claim 3, characterized in that: A fixed ring (208) located on the upper side of the boosting nozzle (303) is connected to a water inlet nozzle (304), and the end of the boosting pump (302) is connected to a five-way interface, and the five-way interface is connected to the water inlet nozzles (304) of four groups of boosting nozzles (303) through pipelines, and the water outlet of the boosting nozzle (303) faces the inner wall of the storage barrel (101).
5. A feed elevator (100) according to claim 2, characterized in that: The disinfection component (400) comprises four groups of ultraviolet sterilization lamps (401) respectively arranged in the annular groove second (210), the sterilization lamps (401) are connected in series via electric wires, and a water retaining plate is arranged in the annular groove second (210) outside the sterilization lamp (401).
6. A feed elevator (100) according to claim 3, characterized in that: The barrel cover (102) is provided with a feed port, and the water storage tank (301) is provided with a water inlet pipe.
7. A feed elevator (100) according to claim 1, characterized in that: A notch is provided on the fixing block 2 (202) at the end of the screw rod (206), and balls are arranged in the notch. The end of the screw rod (206) is arranged between the balls.