Conveying pipeline blockage monitoring device
By designing a conveying pipeline blockage monitoring device including rubber plates and top rods, the problem of blockage of shaft screw conveyors cannot be monitored in real time is solved, real-time blockage detection and safe and convenient operation are achieved, and the service life of the equipment is extended .
Patent Information
- Application Number
- CN202420034128.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-05
AI Technical Summary
The existing shaft screw conveyors are prone to pipeline blockage during operation, and the existing inspection hole methods cannot monitor the blockage in real time, and are inconvenient and unsafe to observe.
A device including a conveying pipeline, monitoring pipeline, mounting bracket, pin rod and detection switch is designed. The combination of rubber plate and pin rod is used. When the pipeline is blocked, the rubber plate expands and pin rod to push up the pin rod, triggering detection. Switch, send a blockage signal.
Real-time monitoring of the blockage of the shaft screw conveyor pipeline is achieved, which simplifies operation, improves safety, and prevents rain erosion through sealing cover protection components, extends service life.
Smart Images

Figure CN222225134U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of shaft conveyors and relates to a conveying pipeline blockage monitoring device. Background Art
[0002] The shaft screw conveyor is a kind of conveying equipment with wide application in the industries of mining, feed, grain and oil, construction and sewage treatment. The shaft screw conveyor in the sewage treatment industry is mainly used to convey sludge, screen residue, semi-fluid, various chemicals and other substances, and can be used in conjunction with screen decontamination machine, filter press and other equipment.
[0003] Due to the structure of the screw shaft of the existing shaft screw conveyor, it is possible for the material to get stuck or blocked during operation. Usually, an inspection hole is installed at the outlet of the conveyor, through which the working condition of the conveyor can be understood. However, the method of observing through the inspection hole cannot know in real time whether the conveyor is blocked. If it is not discovered in time, the conveyor may be damaged. In addition, it is inconvenient to observe the working condition of the conveyor through the inspection hole, and the staff needs to observe frequently. In addition, the conveyor is generally installed at a high place, and it is inconvenient and unsafe to climb up and down. Summary of the invention
[0004] The purpose of the utility model is to overcome the deficiencies in the prior art, solve the problem that the pipeline blockage of the shaft screw conveyor cannot be monitored in real time, and provide a conveying pipeline blockage monitoring device.
[0005] In order to achieve the above purpose, the following technical solutions are adopted:
[0006] The conveying pipeline blockage monitoring device comprises a conveying pipeline, a monitoring pipeline, a mounting bracket, a push rod and a detection switch. The conveying pipeline is provided with a monitoring pipeline, the upper end of the monitoring pipeline is provided with a mounting bracket, the middle part of the mounting bracket is provided with a detection switch, a fixing plate is provided below the mounting bracket, the middle part of the fixing plate is provided with a push rod capable of cooperating with the detection switch, and the monitoring pipeline is provided with a rubber plate capable of cooperating with the push rod.
[0007] Preferably, a sealing cover is provided on the mounting bracket, a connecting hole is opened on one side of the sealing cover, and the plug of the detection switch is fixed in the connecting hole.
[0008] Preferably, a connecting flange is provided at the upper end of the monitoring pipeline, and the mounting bracket is connected to the connecting flange by a connecting piece.
[0009] Preferably, a gasket is provided between the connecting flange and the mounting bracket.
[0010] Preferably, a mounting hole is provided in the middle of the fixing plate, a fixing ring is provided on the fixing plate outside the mounting hole, and the rod portion of the push rod passes through the fixing ring and the mounting hole and then cooperates with the rubber plate.
[0011] Preferably, an annular boss is provided at the upper end of the push rod.
[0012] Compared with the prior art, the utility model has the following advantages:
[0013] The utility model utilizes the cooperation between the push rod and the detection switch. When the material in the conveying pipeline is blocked, the rubber plate expands upward to push up the push rod, the detection switch is triggered, the system receives the signal, and the staff can know the blockage of the conveying pipeline in time. The utility model has a simple structure and fast action. The sealing cover can prevent the components from being eroded by rain and has a long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 This is a schematic diagram of the sealing cover structure of the utility model.
[0016] Figure 3 This is a schematic diagram of the mounting bracket structure of the utility model.
[0017] In the figure: 1. conveying pipeline; 2. monitoring pipeline; 3. mounting bracket; 4. push rod; 5. detection switch; 6. fixing plate; 7. rubber plate; 8. sealing cover; 9. connecting hole; 10. plug; 11. connecting flange; 12. connecting piece; 13. gasket; 14. mounting hole; 15. fixing ring; 16. annular boss. DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0019] like Figure 1-Figure 3 As shown, a transmission pipeline blockage monitoring device comprises a transmission pipeline 1, a monitoring pipeline 2, a mounting bracket 3, a mandrel 4 and a detection switch 5. The transmission pipeline 1 is provided with a monitoring pipeline 2, and the monitoring pipeline 2 is used to install components required for monitoring;
[0020] A mounting bracket 3 is provided at the upper end of the monitoring pipeline 2, a detection switch 5 is provided in the middle of the mounting bracket 3, a fixing plate 6 is provided below the mounting bracket 3, a push rod 4 which can cooperate with the detection switch 5 is provided in the middle of the fixing plate 6, and the detection switch 5 is a proximity switch. After the push rod 4 moves upward and touches the detection switch 5, the detection switch 5 is triggered, indicating that the material in the conveying pipeline 1 is blocked, causing the material to accumulate in the pipeline 2, and the push rod 4 is lifted up, and maintenance is required.
[0021] A rubber plate 7 that can cooperate with the push rod 4 is provided on the monitoring pipeline 2. When the material in the conveying pipeline 1 is conveyed normally, the rubber plate 7 will not be impacted. At this time, the push rod 4 is fixed in position and will not touch the detection switch 5. When the material in the conveying pipeline 1 is blocked, the material level in the detection pipeline 2 gradually rises until it presses against the rubber plate 7. The rubber plate 7 expands and lifts the push rod 4 upward, and the detection switch 5 is triggered.
[0022] Furthermore, a sealing cover 8 is provided on the mounting bracket 3, a connecting hole 9 is opened on one side of the sealing cover 8, a plug 10 of the detection switch 5 is fixed in the connecting hole 9, and the sealing cover 8 can protect the internal components from being eroded by rain.
[0023] Furthermore, a connecting flange 11 is provided at the upper end of the monitoring pipeline 2, and the mounting bracket 3 is connected to the connecting flange 11 by a connecting piece 12, and the connecting piece 12 is a bolt for easy assembly.
[0024] Furthermore, a gasket 13 is provided between the connecting flange 11 and the mounting bracket 3, and the gasket 13 separates the connecting flange 11 and the mounting bracket 3 by a certain distance, so that there is a certain distance between the rubber plate 7 and the push rod 4. By adjusting the thickness of the gasket 13, the stroke of the push rod 4 can be adjusted, so that the rubber plate 7 can better cooperate with the push rod 4.
[0025] Furthermore, a mounting hole 14 is provided in the middle of the fixing plate 6 , a fixing ring 15 is provided on the fixing plate 6 outside the mounting hole 14 , and the rod portion of the push rod 4 passes through the fixing ring 15 and the mounting hole 14 and then cooperates with the rubber plate 7 .
[0026] Furthermore, an annular boss 16 is provided at the upper end of the push rod 4 , and the annular boss 16 prevents the push rod 4 from falling off the fixing plate 6 .
[0027] Working principle: When the utility model is in use, first place the rubber sheet 7 on the connecting flange 11, then press the gasket 13 on the rubber sheet 7, then place the push rod 4 inside the fixing ring 15 on the fixing plate 6, then place the mounting bracket 3 on the gasket 13, and use the connecting piece 12 to connect the mounting bracket 3 with the connecting flange 11. At this time, the rubber sheet 7 and the gasket 13 are also fixed by the connecting piece 12, and then install the detection switch 5 on the mounting bracket 3, and cover the sealing cover 8, and fix the plug of the detection switch 5 in the connecting hole 9; when the material in the conveying pipeline 1 is normally conveyed, the rubber sheet 7 will not be impacted, and the push rod 4 is fixed at this time and will not touch the detection switch 5. When the material in the conveying pipeline 1 is blocked, the material in the detection pipeline 2 gradually accumulates and rises until it supports the rubber sheet 7. The rubber sheet 7 expands upward to lift the push rod 4, and the detection switch 5 is triggered. The system receives a signal, and the staff can know in time that the conveying pipeline 1 is blocked and respond.
[0028] It is understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.
Claims
1. A conveying pipeline blockage monitoring device, comprising a conveying pipeline (1), a monitoring pipeline (2), a mounting bracket (3), a push rod (4) and a detection switch (5), wherein: The transport pipeline (1) is provided with a monitoring pipeline (2), a mounting bracket (3) is provided at the upper end of the monitoring pipeline (2), a detection switch (5) is provided in the middle of the mounting bracket (3), a fixing plate (6) is provided below the mounting bracket (3), a push rod (4) capable of cooperating with the detection switch (5) is provided in the middle of the fixing plate (6), and a rubber plate (7) capable of cooperating with the push rod (4) is provided on the monitoring pipeline (2).
2. A pipeline blockage monitoring device according to claim 1, characterized in that: A sealing cover (8) is arranged on the top of the mounting bracket (3), a connecting hole (9) is opened on one side of the sealing cover (8), and a plug (10) of the detection switch (5) is fixed in the connecting hole (9).
3. The device for monitoring the blockage of a conveying pipeline according to claim 1, characterized in that: A connecting flange (11) is provided at the upper end of the monitoring pipeline (2), and the mounting bracket (3) is connected to the connecting flange (11) by means of a connecting piece (12).
4. A pipeline blockage monitoring device according to claim 3, characterized in that: A gasket (13) is provided between the connecting flange (11) and the mounting bracket (3).
5. The device for monitoring the blockage of a conveying pipeline according to claim 1, characterized in that: A mounting hole (14) is provided in the middle of the fixing plate (6), a fixing ring (15) is provided on the fixing plate (6) outside the fixing hole (14), and the rod portion of the push rod (4) passes through the fixing ring (15) and the mounting hole (14) and then matches with the rubber plate (7).
6. The device for monitoring the blockage of a conveying pipeline according to claim 1, characterized in that: An annular boss (16) is provided at the upper end of the push rod (4).
