Sectional material stacking device
By designing an automated profile palletizing device, using components such as chain conveying platforms and hydraulic cylinders to achieve automatic palletizing of profiles, it solves the problems of high labor intensity, low efficiency and high safety hazards in the existing technology, and achieves efficient and safe Profile palletization process.
Patent Information
- Application Number
- CN202323654786.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-31
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-31
AI Technical Summary
During the palletization process, existing profile manufacturing enterprises have problems such as high labor intensity, low work efficiency and high safety hazards.
A profile palletizing device is designed, using components such as chain conveying platform, swing frame, translation frame and hydraulic cylinder. Automatic chain conveying and swinging mechanism to realize automatic stacking of profiles, combined with hydraulic cylinder pressing mechanism to ensure stable plated profiles. .
Automatic palletization of profiles is realized, which reduces workers' labor intensity, improves work efficiency, and improves use safety.
Smart Images

Figure CN222225292U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profile stacking, in particular to a profile stacking device. Background Art
[0002] At present, profile manufacturing enterprises use manual stacking at stacking stations after completing the production of round bars, flat steel, fork flats and other profiles. This manual stacking of profiles has the problems of high labor intensity, low work efficiency and high safety hazards. Utility Model Content
[0003] The utility model aims to provide a profile stacking device which can automatically stack profiles and has high working efficiency.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a profile stacking device, including a chain conveying platform for conveying profiles in a forward direction, the output end of the chain conveying platform is located at a material-retrieving station, a block is arranged at the output end of the chain conveying platform, the block can block the profiles conveyed on the chain conveying platform so that the profiles stay at the material-retrieving station, a bracket is arranged below the chain conveying platform, a swing frame is arranged on the bracket, the front end of the swing frame is a driving end, the rear end is a hinged end, the hinged end of the swing frame is hinged to the bracket through a connecting shaft, a slide rail running forward and backward is arranged in the swing frame, a translation frame is slidably arranged on the slide rail, a material moving platform is installed at the front end of the translation frame, and a support protruding from the material moving platform is installed on the material moving platform A stopper is provided between the translation frame and the swing frame, and a translation driving mechanism is provided for driving the translation frame to move forward or backward relative to the swing frame. When the translation frame moves forward, it can synchronously drive the material moving platform to move forward from the material picking station to the stacking station; when the translation frame moves backward, it can synchronously drive the material moving platform to reset backward from the stacking station to the material picking station; a swing driving mechanism is provided between the driving end of the swing frame and the bracket, and when the swing frame rotates upward after the material moving platform is located at the material picking station, it can synchronously drive the material moving platform to lift up to lift the profile on the chain conveyor platform located at the material picking station; when the swing frame rotates downward after the material moving platform is located at the stacking station, the lifted profile can be placed on the stacking platform of the stacking station.
[0005] Furthermore, in the aforementioned profile stacking device, the structure of the translation drive mechanism includes: a rack running forward and backward is installed at the bottom of the translation frame, a translation motor is installed in the swing frame, and a gear meshing with the rack is installed on the output shaft of the translation motor. The translation motor cooperates with the rack through the gear to synchronously drive the translation frame to move forward or backward relative to the swing frame.
[0006] Furthermore, in the aforementioned profile stacking device, the structure of the swing drive mechanism includes: a supporting wheel is supported at the bottom of the driving end of the swing frame, a swing motor is installed on the bracket, and an eccentric cam corresponding to the supporting wheel is mounted on the output shaft of the swing motor. Under the action of its own weight, the supporting wheel of the swing frame is always pressed on the eccentric cam, and the swing motor drives the eccentric cam to rotate to drive the swing frame to rotate upward or downward.
[0007] Furthermore, in the aforementioned profile stacking device, the material transfer platform is composed of a plurality of javelin-type material transfer rods arranged side by side with the tips facing forward.
[0008] Furthermore, the aforementioned profile stacking device, wherein: it also includes a profile pressing mechanism arranged at the stacking station, the structure of the profile pressing mechanism includes: a pressing frame, a pressing plate is arranged on the pressing frame, the middle part of the pressing plate is hinged to the upper part of the pressing frame by a pin shaft, a pressing hydraulic cylinder is arranged on the pressing frame, the cylinder body of the pressing hydraulic cylinder is hinged to the pressing frame, the piston rod of the pressing hydraulic cylinder is hinged to the lower end of the pressing plate, when the piston rod of the pressing hydraulic cylinder is extended, it can drive the pressing plate to rotate downward around the pin shaft to press downward the profile moved to the stacking station with the material moving platform, and when the piston rod of the pressing hydraulic cylinder is retracted, it can drive the pressing plate to rotate upward around the pin shaft to leave the profile located at the stacking station.
[0009] Furthermore, the aforementioned profile stacking device, wherein: a limit plate is fixed on the pressing frame, an arc-shaped limit hole concentric with the pin shaft is provided on the limit plate, and a guide shaft extending into and movable along the arc-shaped limit hole is installed at the lower end of the pressing plate.
[0010] Through the implementation of the above technical solution, the beneficial effects of the utility model are: the stacking of profiles can be automatically completed, the labor intensity of workers is low, the work efficiency is high, and the use safety is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the profile stacking device described in the utility model.
[0012] Figure 2 This is a schematic diagram of the structure of the chain conveyor platform.
[0013] Figure 3 for Figure 1 The schematic diagram of the structure after the chain conveyor platform is hidden in the middle.
[0014] Figure 4 This is a schematic diagram of the material transfer platform in use when it is at the material retrieving position and not lifted upward.
[0015] Figure 5 This is a schematic diagram of the material transfer platform in use when it is in the palletizing station.
[0016] Figure 6It is a schematic diagram of the use status when the pressing plate in the profile pressing mechanism is in the downward pressing state. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0018] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the profile stacking device comprises a chain conveying platform 1 for conveying profiles in a forward direction, the output end of the chain conveying platform 1 is located at the material-retrieving station, a stopper 2 is arranged at the output end of the chain conveying platform 1, the stopper 2 can block the profiles conveyed on the chain conveying platform 1 so that the profiles stay at the material-retrieving station, a bracket 3 is arranged below the chain conveying platform 1, a swing frame 4 is arranged on the bracket 3, the front end of the swing frame 4 is a driving end, and the rear end is a hinged end, the hinged end of the swing frame 4 is hinged to the bracket 3 through a connecting shaft 5, a slide rail 6 running forward and backward is arranged in the swing frame 4, a translation frame 7 is slidably arranged on the slide rail 6, a material moving platform 8 is installed at the front end of the translation frame 7, a stopper 9 protruding from the material moving platform 8 is installed on the material moving platform 8, A translation driving mechanism is provided between the moving frame 7 and the swinging frame 4 to drive the translation frame 7 to move forward or backward relative to the swinging frame 4. When the translation frame 7 moves forward, it can synchronously drive the material moving platform 8 to move forward from the material picking station to the stacking station; when the translation frame 7 moves backward, it can synchronously drive the material moving platform 8 to reset backward from the stacking station to the material picking station; a swing driving mechanism is provided between the driving end of the swinging frame 4 and the bracket 3 to drive the swinging frame 4 to rotate upward or downward. After the material moving platform 8 is located at the material picking station, when the swinging frame 4 rotates upward, it can synchronously drive the material moving platform 8 to lift up to hold up the profile located at the material picking station on the chain conveying platform 1; after the material moving platform 8 is located at the stacking station, when the swinging frame 4 rotates downward, the lifted profile can be placed on the stacking platform of the stacking station;
[0019] In this embodiment, the structure of the translation drive mechanism includes: a rack 10 running forward and backward is installed at the bottom of the translation frame 7, a translation motor 11 is installed in the swing frame 4, and a gear 12 meshing with the rack 10 is installed on the output shaft of the translation motor 11. The translation motor 11 cooperates with the rack 10 through the gear 12 to synchronously drive the translation frame 7 to move forward or backward relative to the swing frame 4. The above-mentioned translation drive mechanism has a simple structure and is easy to install and maintain;
[0020] In this embodiment, the structure of the swing drive mechanism includes: a supporting wheel 13 is supported at the bottom of the driving end of the swing frame 4, a swing motor 14 is installed on the bracket 3, and an eccentric cam 15 corresponding to the supporting wheel 13 is mounted on the output shaft of the swing motor 14. The supporting wheel 13 of the swing frame 4 is always pressed on the eccentric cam 15 under the action of its own weight. The swing motor 14 drives the eccentric cam 15 to rotate to drive the swing frame 4 to rotate upward or downward. The above-mentioned swing drive mechanism has a simple structure and is easy to install and maintain;
[0021] In this embodiment, the material transfer platform 8 is composed of a plurality of javelin-type material transfer rods arranged side by side with the tip facing forward, so that when the material transfer platform 8 moves the profile to the stacking platform of the stacking station, the drop of the profile from the material transfer platform 8 to the stacking platform can be reduced during the process of the material transfer platform 8 withdrawing the profile, thereby avoiding the occurrence of the profile being scattered due to the large drop, and improving the stability of the equipment.
[0022] In this embodiment, a profile pressing mechanism is also provided at the stacking station, and the structure of the profile pressing mechanism includes: a pressing frame 16, a pressing plate 17 is provided on the pressing frame 16, the middle part of the pressing plate 17 is hinged to the upper part of the pressing frame 16 through a pin 18, a pressing hydraulic cylinder 19 is provided on the pressing frame 16, the cylinder body of the pressing hydraulic cylinder 19 is hinged to the pressing frame 16, and the piston rod of the pressing hydraulic cylinder 19 is connected to the lower end of the pressing plate 17. The hinged structure is such that when the piston rod of the material pressing hydraulic cylinder 19 is extended, the material pressing plate 17 can be driven to rotate downward around the pin 18 to press downward the profile that is moved to the stacking station with the material moving platform 8. When the piston rod of the material pressing hydraulic cylinder 19 is retracted, the material pressing plate 17 can be driven to rotate upward around the pin 18 to leave the profile located at the stacking station. The material pressing mechanism is used in conjunction with the material moving platform 8 when the material moving platform is to be withdrawn from the profile. Before the platform is ready to withdraw the profile, the piston rod of the pressure hydraulic cylinder 19 of the profile pressing mechanism extends out, driving the pressure plate 17 to rotate downward around the pin shaft 18 until the pressure plate 17 presses the profile on the material moving platform 8 downward. While keeping the pressure plate 17 pressing the profile, the material moving platform 8 is pulled away from the profile, thereby preventing the profile from being scattered during the withdrawal of the material moving platform 8, further improving the stability of the equipment. In this embodiment, a limit plate 20 is fixed on the pressure frame 16, and an arc-shaped limit hole 21 concentric with the pin shaft 18 is provided on the limit plate 20. A guide shaft 22 that extends into and can move along the arc-shaped limit hole 21 is installed at the lower end of the pressure plate 17. In the process of the pressure plate 17 pressing the profile, the pressure plate 17 is limited to the upward and downward positions of the pressure plate 17 through the limiting cooperation of the guide shaft and the arc-shaped limit hole 21, so as to avoid excessive downward pressure of the pressure plate 17 on the profile.
[0023] The working principle of the utility model is as follows:
[0024] The chain conveyor platform 2 conveys the profile forward, and the profile will be blocked by the block 2 and collected at the material-retrieving station; then the swing motor 14 drives the eccentric cam 15 to rotate to drive the swing frame 4 to rotate upward, and simultaneously drives the translation frame 7 and the material-transferring platform 8 to rotate upward, so that the material-transferring platform 8 is lifted up to hold up the profile located at the material-retrieving station on the chain conveyor platform 1;
[0025] Then, the translation motor 11 cooperates with the rack 10 through the gear 12 to synchronously drive the translation frame 7 to move forward relative to the swing frame 4, and synchronously drives the material transfer platform 8 to move forward from the material taking station to the stacking station;
[0026] Then, the swing motor 14 drives the eccentric cam 15 to continue to rotate to drive the swing frame 4 to rotate downward, and synchronously drives the translation frame 7 and the material transfer platform 8 to rotate downward, so that the material transfer platform 8 places the lifted profile on the stacking platform of the stacking station; before the material transfer platform 8 is ready to move backward to extract the profile, the piston rod of the material pressing hydraulic cylinder 19 of the profile pressing mechanism extends, driving the material pressing plate 17 to rotate downward around the pin 18 until the material pressing plate 17 presses the profile on the material transfer platform 8 downward, and keeps the material pressing plate 1 When the profile is pressed against the profile, the translation motor 11 cooperates with the rack 10 through the gear 12 to synchronously drive the translation frame 7 to move backward relative to the swing frame 4, and synchronously drives the material transfer platform 8 to move backward from the stacking station to the material taking station, so that the material transfer platform 8 is pulled away from the profile; after the material transfer platform 8 is pulled away from the profile, the piston rod of the material pressing hydraulic cylinder 19 is retracted, driving the material pressing plate 17 to rotate upward around the pin 18 to leave the profile at the stacking station; thereby completing the stacking of one layer of profiles on the stacking platform;
[0027] Repeat the above steps until the specified number of layers of profiles are stacked.
[0028] The utility model has the advantages of being able to automatically complete the stacking of profiles, having low labor intensity for workers, high work efficiency and high safety in use.
[0029] The above description is only a preferred embodiment of the present invention and does not constitute any other limitation on the present invention. Any modification or equivalent change made based on the technical essence of the present invention still falls within the scope of protection required by the present invention.
Claims
1. Profile stacking device, characterized by: The invention comprises a chain conveying platform for conveying profiles in a forward direction, the output end of the chain conveying platform is located at the material-retrieving station, a block is arranged at the output end of the chain conveying platform, the block can block the profiles conveyed on the chain conveying platform so that the profiles stay at the material-retrieving station, a bracket is arranged below the chain conveying platform, a swing frame is arranged on the bracket, the front end of the swing frame is a driving end, the rear end is a hinged end, the hinged end of the swing frame is hinged to the bracket through a connecting shaft, a slide rail running forward and backward is arranged in the swing frame, a translation frame is slidingly arranged on the slide rail, a material moving platform is installed at the front end of the translation frame, a stopper protruding from the material moving platform is installed on the material moving platform, and a support frame is arranged between the translation frame and the swing frame. A translation driving mechanism is provided for driving the translation frame to move forward or backward relative to the swinging frame. When the translation frame moves forward, it can synchronously drive the material moving platform to move forward from the material picking station to the stacking station; when the translation frame moves backward, it can synchronously drive the material moving platform to reset backward from the stacking station to the material picking station; a swing driving mechanism is provided between the driving end of the swinging frame and the bracket for driving the swinging frame to rotate upward or downward. When the swinging frame rotates upward after the material moving platform is located at the material picking station, it can synchronously drive the material moving platform to lift up to lift the profile on the chain conveyor platform located at the material picking station; when the swinging frame rotates downward after the material moving platform is located at the stacking station, the lifted profile can be placed on the stacking platform of the stacking station.
2. The profile stacking device according to claim 1, characterized in that: The structure of the translation drive mechanism includes: a rack running forward and backward is installed at the bottom of the translation frame, a translation motor is installed in the swing frame, and a gear meshing with the rack is installed on the output shaft of the translation motor. The translation motor cooperates with the rack through the gear to synchronously drive the translation frame to move forward or backward relative to the swing frame.
3. The profile stacking device according to claim 1, characterized in that: The structure of the swing drive mechanism includes: a supporting wheel is supported at the bottom of the driving end of the swing frame, a swing motor is installed on the bracket, and an eccentric cam corresponding to the supporting wheel is mounted on the output shaft of the swing motor. Under the action of its own weight, the supporting wheel of the swing frame is always pressed on the eccentric cam, and the swing motor drives the swing frame to rotate upward or downward by driving the eccentric cam to rotate.
4. The profile stacking device according to claim 1, characterized in that: The material transfer platform is composed of a number of javelin-type material transfer rods arranged side by side with the tips facing forward.
5. The profile stacking device according to claim 1, characterized in that: It also includes a profile pressing mechanism arranged at the stacking station, the structure of the profile pressing mechanism includes: a pressing frame, a pressing plate is arranged on the pressing frame, the middle part of the pressing plate is hinged to the upper part of the pressing frame through a pin shaft, a pressing hydraulic cylinder is arranged on the pressing frame, the cylinder body of the pressing hydraulic cylinder is hinged to the pressing frame, the piston rod of the pressing hydraulic cylinder is hinged to the lower end of the pressing plate, when the piston rod of the pressing hydraulic cylinder is extended, it can drive the pressing plate to rotate downward around the pin shaft to press downward the profile moved to the stacking station along with the material moving platform, and when the piston rod of the pressing hydraulic cylinder is retracted, it can drive the pressing plate to rotate upward around the pin shaft to leave the profile located at the stacking station.
6. The profile stacking device according to claim 4, characterized in that: A limit plate is fixed on the pressing frame, an arc-shaped limit hole concentric with the pin shaft is arranged on the limit plate, and a guide shaft extending into and moving along the arc-shaped limit hole is installed at the lower end of the pressing plate.
