Filtering type dehydrator

By introducing circulating spray mechanism and hydraulic rod system into the filter dewatering machine, the problems of blockage and unstable operation are solved, equipment efficiency and safety are improved, cleaning difficulty and time cost are reduced, and efficient sludge treatment is achieved .

CN222226150UActive Publication Date: 2024-12-24JIANGSU DEHENG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202420960583.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-24
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Existing filter dewaterers are prone to blockage due to accumulation of solid particles during long-term operation, which increases system pressure, which may lead to damage to equipment and unstable operation, reducing efficiency, and may easily lead to work shutdown and cleaning difficulties during sludge treatment. Increase time cost.

Method used

A filter dewatering machine including a circulating spraying mechanism and hydraulic rod system was designed to flush the filter cartridge through a high-pressure spray head and squeeze the sludge through a hydraulic rod to achieve effective separation and cleaning of the sludge and reduce the risk of blockage. and cleaning difficulty.

Benefits of technology

It effectively solves the problems of blockage and unstable operation, improves the operating efficiency and reliability of equipment, reduces downtime and maintenance costs during the production process, and improves the efficiency and safety of sludge treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge separation equipment, and discloses a filtering type dehydrator which comprises a barrel body, and a circulating spraying mechanism is arranged on the right side wall of the barrel body; the circulating spraying mechanism comprises a water tank, a water pump, a guide rail and a conveying pipe, the left side wall of the water tank is fixedly connected to the right side wall of the barrel body, a supporting plate is fixedly connected to the front side of the interior of the water tank, and the bottom wall of the water pump is fixedly connected to the upper side wall of the supporting plate. The circulating spraying mechanism is arranged, so that the problems that blockage is caused, liquid cannot smoothly pass through the filter cartridge, the pressure in the system is increased, equipment is possibly damaged or unstable in operation, and the operation efficiency of the dehydrator is reduced can be solved, the circulating spraying mechanism is connected with an external water pipe through a connecting pipe, and the liquid is transferred into the water tank, so that the water is discharged from the water tank, and the operation efficiency of the dehydrator is improved. And the water inlet pipe at the input end of the water pump is used for sucking the water tank, so that the performance and the reliability are effectively improved, and the uncertainty and the maintenance cost in the production process are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge separation equipment, in particular to a filtering dehydrator. Background Art

[0002] With the acceleration of urbanization and the improvement of industrialization, the amount of sludge generated in sewage treatment plants and industrial production processes is increasing. These sludges are usually rich in water, contain organic matter, solid particles and various pollutants, and if they are directly discharged without treatment, they will have a serious impact on the environment and human health.

[0003] A filter dewatering machine is a device specially used to separate solids and liquids from a liquid mixture. It uses a filter medium to trap solid particles suspended in the liquid on the filter medium, and then discharges the liquid portion from the filter medium to achieve solid-liquid separation. In most existing dewatering machines, solid particles may accumulate on the filter cartridge during long-term operation, causing blockage. The liquid cannot pass through the filter cartridge smoothly, which will increase the pressure inside the system and may cause damage to the equipment or unstable operation, reducing the operating efficiency of the dewatering machine. In addition, after sewage is put into the equipment, when the sludge is dewatered, the sludge is driven to rotate inside, causing the sludge to flow to the outside. When the dewatered sludge is taken out, the operator needs to use external tools and means to take out the sludge, which may increase the downtime in the production process, thereby reducing work efficiency and production capacity, and increasing the difficulty and time cost of cleaning. Utility Model Content

[0004] The main purpose of the utility model is to provide a filtering dehydrator, which can effectively solve the problem of blockage, inability of liquid to pass through the filter cartridge smoothly, which will increase the pressure inside the system and may cause damage to the equipment or unstable operation, reduce the operating efficiency of the dehydrator and may cause increased downtime in the production process, thereby reducing work efficiency and production capacity and increasing the difficulty and time cost of cleaning.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a filtering dehydrator, comprising a barrel, the right side wall of which is provided with a circulating spray mechanism;

[0006] The circulating spray mechanism comprises: a water tank, a water pump, a guide rail and a delivery pipe, the left side wall of the water tank is fixedly connected to the right side wall of the barrel body, the inner front side of the water tank is fixedly connected to a support plate, the bottom wall of the water pump is fixedly connected to the upper side wall of the support plate, the input end of the water pump is connected to a water inlet pipe, the output end of the water pump is connected to a discharge pipe, the top of the discharge pipe is connected to a spray pipe, the inside of the spray pipe is connected to a high-pressure nozzle, the inside of the water tank is fixedly connected to a guide rail, a filter plate is slidably connected to the inside of the guide rail, the right side wall of the filter plate is fixedly connected to a handle, the outer side of the delivery pipe is connected to the right side wall of the barrel body and the right side of the inside of the water tank, the front side wall of the water tank is connected to a connecting pipe, and the outer side of the front end of the connecting pipe is fixedly connected to a valve.

[0007] Furthermore, a groove plate is fixedly connected to the interior of the barrel body, a filter cartridge is slidably connected to the interior of the groove plate, an inclined plate is fixedly connected to the interior of the barrel body, the bottom wall of the filter cartridge is arranged on the top wall of the inclined plate, and a discharge pipe is connected through the rear part of the upper side wall of the inclined plate and the rear side wall of the barrel body.

[0008] Furthermore, the left side wall of the barrel body is fixedly connected to a chassis, a driving motor is arranged inside the chassis, an output end of the driving motor is fixedly connected to a first connecting shaft, an outer side of the first connecting shaft is rotatably connected to a belt, and a control panel is fixedly connected to the front side wall of the chassis.

[0009] Furthermore, the other end of the belt is internally rotatably connected to a second connecting shaft, the top end of the second connecting shaft is fixedly connected to a rotating column, the bottom end of the rotating column passes through an inclined plate and is fixedly connected to the bottom wall of the filter cartridge, a leakage plate is provided inside the filter cartridge, the top wall of the leakage plate is fixedly connected to a sleeve, and the interiors of the two sleeves are fixedly connected to hydraulic rods.

[0010] Furthermore, the top ends of the two hydraulic rods are fixedly connected to a top plate, cams are provided in the internal holes of the leak plate and the top plate, a handle is fixedly connected to the top wall of the top plate, and the two cams and the rotating column are arranged correspondingly.

[0011] Furthermore, the bottom wall of the barrel body is fixedly connected to a bottom plate, and the bottom wall of the bottom plate is fixedly connected to a universal wheel.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model can solve the problem of blockage caused by the circulation spray mechanism set up, and the liquid cannot pass through the filter cartridge smoothly, which will increase the pressure inside the system and may cause damage to the equipment or unstable operation, and reduce the operating efficiency of the dehydrator. It is connected to the external water pipe through a connecting pipe to transfer the water to the water tank, and the water inlet pipe on the input end of the water pump is used to suck the water tank, and the water is transferred to the spray pipe through the discharge pipe on the output end, and then the inside of the filter cartridge is flushed through the high-pressure nozzle. The flushed water is then discharged into the upper side wall of the inclined plate through the filter cartridge. A part of the sewage will flow into the rear discharge pipe through the inclination of the inclined plate for discharge, and the other part of the sewage will flow into the water tank through the conveying pipe, and then the fine sludge in the sewage will be separated again through the filter plate inside the guide rail, and flow into the left side for recycling, thereby effectively improving the performance and reliability, and reducing the uncertainty and maintenance cost in the production process.

[0014] 2. The leak plate, cam, sleeve, hydraulic rod and top plate can solve the problem of increased downtime in the production process, thereby reducing work efficiency and production capacity, and increasing the difficulty and time cost of cleaning. After the leak plate is placed inside the filter cylinder, the sludge is poured onto the side wall of the leak plate, and the hydraulic rod on the leak plate is controlled by the control panel to drive the hydraulic rod to slide up and down. The sliding hydraulic rod will drive the top plate to descend to squeeze the top of the sludge to prevent the sludge from being thrown out during the rotary dehydration. When the dehydration is completed, the hydraulic rod will be raised. After reaching a certain height, the staff will use the handle on the top plate to easily remove the sludge placed on the leak plate. The water in the sludge can be better separated through the hole cylinder on the leak plate, thereby effectively reducing the cleaning cost, reducing work efficiency, and may cause environmental pollution or health risks.

[0015] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural diagram of a filter-type dehydrator proposed by the utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the barrel of a filter-type dehydrator proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of a discharge pipe of a filter dehydrator proposed by the utility model;

[0019] Figure 4 This is a cross-sectional structural diagram of the internal circulation spray mechanism of a filter-type dehydrator proposed by the utility model;

[0020] Figure 5 This is a guide rail structure diagram of a filter-type dehydrator proposed by the utility model;

[0021] Figure 6 This is a structural diagram of a rotating column of a filter-type dehydrator proposed by the utility model;

[0022] Figure 7 This is a structural diagram of a drain plate of a filter-type dehydrator proposed by the utility model;

[0023] Figure 8 The utility model discloses a belt structure diagram of a filter-type dehydrator.

[0024] Legend:

[0025] 1. Barrel body; 2. Circulation spray mechanism; 201. Water tank; 202. Support plate; 203. Water pump; 204. Discharge pipe; 205. Water inlet pipe; 206. Spray pipe; 207. High-pressure nozzle; 208. Guide rail; 209. Filter plate; 210. Handle; 211. Delivery pipe; 212. Connecting pipe; 213. Valve; 3. Groove plate; 4. Filter cartridge; 5. Inclined plate; 6. Chassis; 7. Driving motor; 8. First connecting shaft; 9. Belt; 10. Second connecting shaft; 11. Rotating column; 12. Leakage plate; 13. Bump; 14. Sleeve; 15. Hydraulic rod; 16. Top plate; 17. Handle; 18. Discharge pipe; 19. Control panel; 20. Bottom plate; 21. Universal wheel. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] like Figure 1 - Figure 5 As shown: a filtering dehydrator, comprising a barrel body 1, a circulating spray mechanism 2 is arranged on the right side wall of the barrel body 1;

[0028] The circulating spray mechanism 2 includes: a water tank 201, a water pump 203, a guide rail 208 and a delivery pipe 211. The left side wall of the water tank 201 is fixedly connected to the right side wall of the barrel body 1. The inner front side of the water tank 201 is fixedly connected with a support plate 202. The bottom wall of the water pump 203 is fixedly connected to the upper side wall of the support plate 202. The support plate 202 is provided to support the bottom of the water pump 203, so that the water inside the water tank 201 can be easily extracted. The water pump 203 The input end of the water pump 203 is connected to a water inlet pipe 205, and the output end of the water pump 203 is connected to a discharge pipe 204. The water inside the water tank 201 is sucked through the water inlet pipe 205 on the input end of the water pump 203. The top of the discharge pipe 204 is connected to a spray pipe 206. The inside of the spray pipe 206 is connected to a high-pressure nozzle 207. The sucked water is transferred to the spray pipe 206 through the set discharge pipe 204, and then the water inside the spray pipe 206 is discharged. The high-pressure nozzle 207 is used to clean the inside of the filter cartridge 4. The inside of the water tank 201 is fixedly connected with a guide rail 208, and a filter plate 209 is slidably connected inside the guide rail 208. The filter plate 209 is supported by the set guide rail 208. The right side wall of the filter plate 209 is fixedly connected with a handle 210, and the filter plate 209 can be easily taken out through the handle 210 for replacement and cleaning. The outer side of the delivery pipe 211 is connected through the right side wall of the barrel body 1 and the right side of the water tank 201. The sewage flows into the water tank 201 through the delivery pipe 211 and is filtered through the filter plate 209, so that the sewage can be recycled. The front side wall of the water tank 201 is connected through a connecting pipe 212, and the outer side of the front end of the connecting pipe 212 is fixedly connected with a valve 213. The connecting pipe 212 is connected to an external water pipe to flow water into the water tank 201, and the valve 213 can play a switch role.

[0029] like Figure 1 - Figure 6 As shown, a groove plate 3 is fixedly connected to the inside of the barrel body 1, and a filter cartridge 4 is slidably connected to the inside of the groove plate 3. The filter cartridge 4 can be supported by the arranged groove plate 3. When the filter cartridge 4 is driven to rotate, the top of the filter cartridge 4 will rotate inside the groove plate 3. An inclined plate 5 is fixedly connected to the inside of the barrel body 1. The bottom wall of the filter cartridge 4 is arranged on the top wall of the inclined plate 5. The bottom of the filter cartridge 4 is further supported by the inclined plate 5, so that a part of the sewage flows into the conveying pipe 211 through the inclined plate 5. A discharge pipe 18 is penetrated and connected to the rear part of the upper side wall of the inclined plate 5 and the rear side wall of the barrel body 1, and the sewage is discharged through the discharge pipe 18 on the rear side of the inclined plate 5.

[0030] like Figure 1 - Figure 8As shown, the left side wall of the barrel body 1 is fixedly connected to a chassis 6, a driving motor 7 is arranged inside the chassis 6, and the driving motor 7 is externally protected by the chassis 6, the output end of the driving motor 7 is fixedly connected to a first connecting shaft 8, the outer side of the first connecting shaft 8 is rotatably connected to a belt 9, the first connecting shaft 8 on the output end of the driving motor 7 drives the belt 9 to rotate, and drives the other side device to rotate, the front side wall of the chassis 6 is fixedly connected to a control panel 19, and the control panel 19 is used to control and start the entire device, the other end of the belt 9 is internally rotatably connected to a second connecting shaft 10, the top of the second connecting shaft 10 is fixedly connected to a rotating column 11, and the bottom of the rotating column 11 The inclined plate 5 is fixedly connected to the bottom wall of the filter cartridge 4 through the belt 9 that is driven to rotate. The second connecting shaft 10 on the other end of the belt 9 will drive the rotating column 11 to rotate. The bottom end of the rotating column 11 is connected to the filter cartridge 4 to drive the filter cartridge 4 to rotate and dehydrate the sludge inside. A leak plate 12 is provided inside the filter cartridge 4. The bottom of the sewage is supported by pouring the sludge onto the top wall of the leak plate 12. The top wall of the leak plate 12 is fixedly connected with a sleeve 14. The inside of the two sleeves 14 are fixedly connected with a hydraulic rod 15. The hydraulic rod 15 is fixed by the sleeve 14, so that the bottom end of the hydraulic rod 15 can be fixed on the top wall of the leak plate 12.

[0031] like Figure 1 - Figure 7 As shown, the top ends of the two hydraulic rods 15 are fixedly connected with a top plate 16, and the top is supported by the top plate 16 to prevent the sludge from being thrown to the outside during rotational dehydration. The internal holes and grooves of the leak plate 12 and the top plate 16 are provided with protrusions 13, and the top walls of the top plates 16 are fixedly connected with handles 17. The handles 17 can be used to easily remove the sludge on the upper side of the connecting pipe 212 after dehydration for processing. The two protrusions 13 are arranged corresponding to the rotating column 11, and are connected to the rotating column 11 through the top plate 16, and slide in the holes and grooves of the rotating column 11, which can provide better support to prevent deviation.

[0032] like Figure 1 As shown, the bottom wall of the barrel body 1 is fixedly connected to the bottom plate 20, and the bottom wall of the bottom plate 20 is fixedly connected to the universal wheel 21. The bottom of the entire device is supported by the bottom plate 20, and the universal wheel 21 can be used to conveniently move to adjust the direction and position.

[0033] It should be noted that the utility model is a filtering dehydrator. First, the control panel 19, the water pump 203, the driving motor 7 and the hydraulic rod 15 are connected to an external power source.

[0034] After placing the leak plate 12 inside the filter cylinder 4, the sludge is poured onto the upper side wall of the leak plate 12, and the hydraulic rod 15 on the leak plate 12 is controlled by the control panel 19 to drive the hydraulic rod 15 to slide up and down. The sliding hydraulic rod 15 will drive the top plate 16 to descend to squeeze the top of the sludge to prevent the sludge from being thrown out during the rotation dehydration. When the dehydration is completed, the hydraulic rod 15 will be raised. After reaching a certain height, the staff will use the handle 17 on the top plate 16 to conveniently take out the sludge placed on the leak plate 12. The water in the sludge can be better separated by passing through the hole cylinder on the leak plate 12. The cam 13 inside the leak plate 12 and the top plate 16 is arranged relative to the rotating column 11, which can better support and prevent the leak plate 12 and the top plate 16 from deflection, and drive the leak plate 12 and the top plate 16 to rotate.

[0035] It is connected to the external water pipe through the connecting pipe 212 to transfer the water to the water tank 201, the water inlet pipe 205 on the input end of the water pump 203 is used to absorb the water from the water tank 201, and the water is transferred to the spray pipe 206 through the discharge pipe 204 on the output end, and then the inside of the filter cartridge 4 is flushed through the high-pressure nozzle 207. The flushed water is then discharged into the upper side wall of the inclined plate 5 through the filter cartridge 4. Part of the sewage will flow into the rear discharge pipe 18 through the slope of the inclined plate 5 for discharge, and the other part of the sewage will flow into the water tank 201 through the conveying pipe 211, and then the fine sludge in the sewage will be separated again through the filter plate 209 inside the guide rail 208, and flow into the left side for recycling.

[0036] When the filter plate 209 needs to be cleaned, the filter plate 209 is pulled out of the guide rail 208 by the handle 210 to clean and replace the filter plate 209 .

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A filter-type dehydrator, comprising a barrel (1), characterized in that: The right side wall of the barrel body (1) is provided with a circulating spray mechanism (2); The circulating spray mechanism (2) comprises: a water tank (201), a water pump (203), a guide rail (208) and a delivery pipe (211); the left side wall of the water tank (201) is fixedly connected to the right side wall of the barrel body (1); the inner front side of the water tank (201) is fixedly connected to a support plate (202); the bottom wall of the water pump (203) is fixedly connected to the upper side wall of the support plate (202); the input end of the water pump (203) is connected to a water inlet pipe (205); the output end of the water pump (203) is connected to a discharge pipe (204); the top end of the discharge pipe (204) is connected to a spray nozzle (211); The water tank (201) is provided with a pipe (206), the interior of each of the spray pipes (206) is connected to a high-pressure nozzle (207), the interior of the water tank (201) is fixedly connected to a guide rail (208), the interior of the guide rail (208) is slidably connected to a filter plate (209), the right side wall of the filter plate (209) is fixedly connected to a handle (210), the outer side of the delivery pipe (211) is connected to the right side wall of the barrel body (1) and the right side of the interior of the water tank (201), the front side wall of the water tank (201) is connected to a connecting pipe (212), and the front end of the connecting pipe (212) is fixedly connected to the outer side.

2. A filter dehydrator according to claim 1, characterized in that: A groove plate (3) is fixedly connected to the interior of the barrel body (1), a filter cartridge (4) is slidably connected to the interior of the groove plate (3), an inclined plate (5) is fixedly connected to the interior of the barrel body (1), the bottom wall of the filter cartridge (4) is arranged on the top wall of the inclined plate (5), and a discharge pipe (18) is connected through the rear part of the upper side wall of the inclined plate (5) and the rear side wall of the barrel body (1).

3. A filter dehydrator according to claim 1, characterized in that: The left side wall of the barrel body (1) is fixedly connected to a chassis (6), a drive motor (7) is arranged inside the chassis (6), an output end of the drive motor (7) is fixedly connected to a first connecting shaft (8), an outer side of the first connecting shaft (8) is rotatably connected to a belt (9), and a front side wall of the chassis (6) is fixedly connected to a control panel (19).

4. A filter dehydrator according to claim 3, characterized in that: The other end of the belt (9) is internally rotatably connected to a second connecting shaft (10), the top end of the second connecting shaft (10) is fixedly connected to a rotating column (11), the bottom end of the rotating column (11) passes through the inclined plate (5) and is fixedly connected to the bottom wall of the filter cartridge (4), a leak plate (12) is provided inside the filter cartridge (4), the top wall of the leak plate (12) is fixedly connected to a sleeve (14), and the insides of the two sleeves (14) are fixedly connected to a hydraulic rod (15).

5. A filter dehydrator according to claim 4, characterized in that: The top ends of the two hydraulic rods (15) are fixedly connected to a top plate (16), the internal holes of the drain plate (12) and the top plate (16) are provided with protrusions (13), the top walls of the top plates (16) are fixedly connected to a handle (17), and the two protrusions (13) and the rotating column (11) are arranged correspondingly.

6. A filter dehydrator according to claim 1, characterized in that: The bottom wall of the barrel body (1) is fixedly connected to a bottom plate (20), and the bottom wall of the bottom plate (20) is fixedly connected to a universal wheel (21).