Carburizing and quenching deformation control device for sliding block for track

Abstract

The utility model relates to the technical field of hot working equipment components for sliding blocks for tracks, and discloses a carburizing and quenching deformation control device for sliding blocks for tracks, which comprises a data processing host, a deformation monitoring mechanism arranged at one end of the data processing host, and a deformation control mechanism arranged at the other end of the data processing host. The deformation monitoring mechanism comprises a group of image acquisition modules arranged on one side of the data processing host, and the group of image acquisition modules comprises two image acquisition modules which are symmetrically arranged. According to the utility model, the data processing host is arranged, and the data receiving port at the top end of the data processing host is connected with the two image acquisition modules through the two data lines, so that the image acquisition modules can be arranged on the outer side of the carburizing and quenching equipment for the slide block for the track to record the carburizing and quenching conditions of the slide block for the track in the equipment; and the signals are fed back by a display screen of the data processing host so as to pertinently control the valve of the carburizing and quenching heat supply pipeline of the sliding block for the track.

Description

Technical Field

[0001] The utility model relates to the technical field of track slider hot processing equipment components, in particular to a track slider carburizing and quenching deformation control device. Background Art

[0002] Carburizing and quenching is a common heat treatment process for metal materials. It can make the surface of the carburized workpiece obtain high hardness and improve its wear resistance. The traditional processes mainly include: low temperature tempering, pre-cooling direct quenching, primary heating quenching, carburizing high temperature tempering, secondary quenching cold treatment, induction heating after carburizing, etc. At present, carburizing and quenching are carried out when the rail slider is heat treated for metal, and a carburizing and quenching deformation control device is required.

[0003] The utility model with prior art publication number CN201351173Y relates to a pulse plasma nitrocarburizing quenching device, including a carburizing furnace body power control cabinet and a hydraulic station, which adopts a composite structure, so that the operation of the middle door and its accessories is simple and the maintenance is convenient, and the furnace door is easy to disassemble and maintain; the processing time is shortened and energy saving is more than 50%; due to the lower temperature, the insulation time is shortened, the grain size is good, and the parts are processed to obtain the required surface hardness while maintaining good toughness; deformation is small.

[0004] However, the above device still has the following problems when in use: when it is performing carburizing and quenching processing on the rail slider, it is impossible to monitor the deformation of the rail slider during carburizing and quenching in real time, and it is impossible to grasp the deformation of the rail slider during carburizing and quenching in real time, and thus it is impossible to specifically control the valve of the rail slider carburizing and quenching heating pipeline. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies of the prior art, the utility model provides a carburizing and quenching deformation control device for a track slider, which solves the problems raised by the background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carburizing and quenching deformation control device for a rail slider, comprising a data processing host, a deformation monitoring mechanism is provided at one end of the data processing host, and a deformation control mechanism is provided at the other end of the data processing host. The deformation monitoring mechanism comprises a group of image acquisition modules arranged on one side of the data processing host, a group of the image acquisition modules is two and symmetrically arranged, data cables are fixedly connected to the data interfaces at the tops of the two image acquisition modules, the end of the data cable away from the image acquisition module is fixedly connected to the corresponding data interface at the top of the data processing host, and a camera and a fill light are symmetrically arranged at the bottom of the image acquisition module.

[0009] As a further solution of the utility model: the deformation control mechanism includes an electric-controlled valve arranged on the other side of the data processing host, a controller is fixedly installed on the top of the electric-controlled valve, the control output end at the bottom of the controller is connected to the control input end at the top of the electric-controlled valve, and the control input end on one side of the controller is connected to the control output end on the other side of the data processing host through a control line.

[0010] As a further solution of the utility model: the deformation monitoring mechanism also includes two bases arranged in a symmetrical shape, the center position of the bottom wall of the base is fixedly connected with a mounting bolt, two slides are fixedly connected between the two top walls of the base in a front-to-back symmetrical shape, the two image acquisition modules are symmetrically slidably installed on the outside of the two slides, and two sliding grooves are provided between the outer side walls at both ends of the image acquisition module corresponding to the two slides.

[0011] As a further solution of the utility model: a threaded hole is provided in the middle of the outer side wall of the front end of the image acquisition module, the threaded hole is connected to the front end slide groove of the image acquisition module, and a self-locking screw is connected to the inner thread of the threaded hole.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, a data processing host is provided, and two image acquisition modules are connected to the data receiving port at the top of the data processing host through two data lines. The image acquisition module can be arranged outside the carburizing and quenching equipment for the track slider, and the carburizing and quenching conditions of the track slider inside can be recorded, and the feedback can be fed back through the display screen of the data processing host, so as to specifically control the valve of the carburizing and quenching heating pipeline of the track slider.

[0014] 2. In the utility model, two image acquisition modules are arranged on the slide of the deformation monitoring mechanism, and threaded holes are arranged at the front end, and self-locking screws are equipped. The position of the image acquisition module on the slide can be flexibly adjusted and fastened by self-locking screws. The overall image acquisition module can be adapted to different track slider carburizing and quenching equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the deformation monitoring mechanism of the utility model;

[0017] Figure 3 It is a three-dimensional diagram of the data processing host and the deformation control mechanism of the utility model.

[0018] In the figure: 1. data processing host; 2. deformation monitoring mechanism; 3. deformation control mechanism; 21. base; 22. mounting bolts; 23. slide; 24. image acquisition module; 25. threaded hole; 26. self-locking screw; 27. data cable; 28. camera; 29. ​​fill light; 31. control line; 32. controller; 33. electric control valve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] It should be noted that the electric control valve 33 is a prior art and common knowledge to those skilled in the art, and will not be described in detail here.

[0021] See also Figures 1 to 3 In the embodiment of the utility model, the carburizing and quenching deformation control device for a track slider comprises a data processing host 1, a deformation monitoring mechanism 2 is arranged at one end of the data processing host 1, and a deformation control mechanism 3 is arranged at the other end of the data processing host 1. The deformation monitoring mechanism 2 comprises a group of image acquisition modules 24 arranged on one side of the data processing host 1, and a group of image acquisition modules 24 is two and symmetrically arranged. A data line 27 is fixedly connected to the data interface at the top of the two image acquisition modules 24, and the end of the data line 27 away from the image acquisition module 24 is fixedly connected to the corresponding data interface at the top of the data processing host 1. A camera 28 and a fill light 29 are symmetrically arranged at the bottom of the image acquisition module 24. A data processing host 1 is arranged as a whole, and the data receiving port at the top of the data processing host 1 is connected to the two image acquisition modules 24 through two data lines 27. The image acquisition module 24 can be arranged outside the carburizing and quenching equipment for the track slider to record the carburizing and quenching conditions of the track slider inside it, and feedback is given through the display screen of the data processing host 1.

[0022] The deformation control mechanism 3 includes an electric control valve 33 arranged on the other side of the data processing host 1, and a controller 32 is fixedly installed on the top of the electric control valve 33. The control output end at the bottom of the controller 32 is connected to the control input end at the top of the electric control valve 33. The control input end on one side of the controller 32 is connected to the control output end on the other side of the data processing host 1 through a control line 31. The data processing host 1 can control the valve of the carburizing and quenching heating pipeline of the rail slider according to the carburizing and quenching deformation of the rail slider, realize the control of its heating amount, so as to control the carburizing and quenching deformation of the rail slider in the carburizing and quenching equipment of the rail slider.

[0023] The deformation monitoring mechanism 2 also includes two bases 21 arranged symmetrically, and a mounting bolt 22 is fixedly connected to the center position of the bottom wall of the base 21. Two slides 23 are fixedly connected between the top walls of the two bases 21 in a front-to-back symmetrical manner. Two image acquisition modules 24 are symmetrically slidably installed on the outside of the two slides 23. Two sliding grooves are provided between the outer walls at both ends of the image acquisition module 24 corresponding to the two slides 23. The overall image acquisition module 24 can move along the arc-shaped slide 23 to adjust the work position.

[0024] A threaded hole 25 is provided in the middle of the outer side wall at the front end of the image acquisition module 24, and the threaded hole 25 is connected to the front end slide groove of the image acquisition module 24. The inner thread of the threaded hole 25 is connected to a self-locking screw 26. The two image acquisition modules 24 are arranged on the slide 23 of the deformation monitoring mechanism 2, and a threaded hole 25 is provided at the front end, and is equipped with a self-locking screw 26. The position of the image acquisition module 24 on the slide 23 can be flexibly adjusted and fastened by the self-locking screw 26. The overall image acquisition module 24 can be adapted to different track slider carburizing and quenching equipment.

[0025] The working principle of the utility model is as follows: a data processing host 1 is provided as a whole, and two image acquisition modules 24 are connected to the data receiving port at the top of the data processing host 1 through two data lines 27. The image acquisition module 24 can be arranged on the outside of the track slider carburizing and quenching equipment to record the carburizing and quenching conditions of the track slider inside it, and feedback is given through the display screen of the data processing host 1. The data processing host 1 can control the valve of the carburizing and quenching heating pipeline of the track slider according to the carburizing and quenching deformation of the track slider to realize the control of its heating amount, so as to control the carburizing and quenching deformation of the track slider in the track slider carburizing and quenching equipment. In addition, the two image acquisition modules 24 are arranged on the slide 23 of the deformation monitoring mechanism 2, and a threaded hole 25 is arranged at the front end, and is equipped with a self-locking screw 26, so that the position of the image acquisition module 24 on the slide 23 can be flexibly adjusted and fastened by the self-locking screw 26. The overall image acquisition module 24 can be adapted to different track slider carburizing and quenching equipment.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A carburizing and quenching deformation control device for a rail slider, comprising a data processing host (1); Features: A deformation monitoring mechanism (2) is provided at one end of the data processing host (1), and a deformation control mechanism (3) is provided at the other end of the data processing host (1); The deformation monitoring mechanism (2) comprises a group of image acquisition modules (24) arranged on one side of the data processing host (1), wherein the group of image acquisition modules (24) comprises two and are arranged symmetrically; A data line (27) is fixedly connected to the data interface at the top of the two image acquisition modules (24); one end of the data line (27) away from the image acquisition module (24) is fixedly connected to a corresponding data interface at the top of the data processing host (1); The deformation control mechanism (3) comprises an electrically controlled valve (33) arranged on the other side of the data processing host (1), and a controller (32) is fixedly mounted on the top of the electrically controlled valve (33).

2. The carburizing and quenching deformation control device for a rail slider according to claim 1, characterized in that: The control output end at the bottom of the controller (32) is connected to the control input end at the top of the electric control valve (33).

3. The carburizing and quenching deformation control device for a rail slider according to claim 1, characterized in that: A control input end on one side of the controller (32) is connected to a control output end on the other side of the data processing host (1) via a control line (31).

4. The carburizing and quenching deformation control device for a rail slider according to claim 1, characterized in that: The deformation monitoring mechanism (2) further comprises two bases (21) arranged in a symmetrical shape, a mounting bolt (22) being fixedly connected to the centre of the bottom wall of the base (21), and two slides (23) being fixedly connected between the top walls of the two bases (21) in a front-to-back symmetrical shape.

5. The carburizing and quenching deformation control device for a rail slider according to claim 1, characterized in that: The two image acquisition modules (24) are symmetrically slidably mounted on the outside of the two slide frames (23), and two slide grooves are provided between the outer side walls at both ends of the image acquisition module (24) corresponding to the two slide frames (23).

6. The carburizing and quenching deformation control device for a rail slider according to claim 1, characterized in that: A threaded hole (25) is provided in the middle of the outer side wall of the front end of the image acquisition module (24); the threaded hole (25) is connected to a front end slide groove of the image acquisition module (24); and a self-locking screw (26) is connected to the inner thread of the threaded hole (25).

7. The carburizing and quenching deformation control device for a rail slider according to claim 1, characterized in that: The bottom of the image acquisition module (24) is symmetrically provided with a camera (28) and a fill light (29).

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