Automatic filling structure for liquid products

Through the design of the automatic filling structure of liquid products, the motor drive gear meshing and driving the piston is used to realize automatic sampling and detection of the medium, solving the problems of low efficiency and safety risks in the existing technology, and improving the filling efficiency and safety.

CN222230232UActive Publication Date: 2024-12-24上海宝闵工业气体有限公司
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Patent Information

Application Number
CN202420843305.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-24
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The filling process of existing liquid products requires manual media analysis and operation, resulting in low efficiency, tight personnel and a risk of low-temperature frostbite.

Method used

An automated filling structure of liquid products is designed, including a filling tube, a cylinder and a fixing frame. The motor drive gear and rack meshing drive pistons to realize automatic sampling and detection of media and reduce manual operation.

Benefits of technology

Improve the filling efficiency, reduce the pressure on operators, and enhance the safety and stability of filling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of product filling, in particular to an automatic filling structure for liquid products. According to the technical scheme, the device comprises a filling pipe, a cylinder body and a fixing frame, a connecting pipe is arranged on the filling pipe in a communicating mode, the cylinder body is installed on the connecting pipe, a piston is installed in the cylinder body in a sliding mode, a discharging opening is formed in the end, close to the connecting pipe, of the cylinder body, and a detection pipe is installed on the discharging opening. According to the utility model, the sampling before and after the filling of the medium in the tank car is automatically completed through the matching among the structures, the filling efficiency is improved, the pressure of operators is reduced, and the filling safety and stability are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of product filling, in particular to an automatic filling structure for liquid products. Background Art

[0002] As an important by-product of air separation equipment, cryogenic liquid products have a huge impact on the energy consumption and efficiency of air separation units. With the continuous development of air separation technology, the size of air separation equipment is also increasing, and the production capacity of liquid products is also increasing.

[0003] The filling of cryogenic liquids is different from general filling. It is affected by the purity and temperature of the medium. It is necessary to analyze the purity of the residual medium in the tank truck before filling; after filling, analyze the medium in the tank truck to ensure that the product purity meets the requirements, and so on.

[0004] During the current factory liquid product filling process, the pre-filling and post-filling analysis of the medium in the tank truck is done manually, which is time-consuming. Operators are required to supervise the site from the start of filling until the filling is completed. During periods of high liquid sales, tank trucks for various products are filled frequently, factory operators are stressed and inefficient, and there is also a risk of frostbite during the filling process.

[0005] For this reason, we propose a liquid product automatic filling structure to solve the existing problems. Utility Model Content

[0006] The purpose of the utility model is to propose an automatic filling structure for liquid products in view of the problems existing in the background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic filling structure for liquid products, comprising a filling tube, a cylinder and a fixing frame, the filling tube being connected with a connecting tube, the cylinder being installed on the connecting tube, a piston being slidably installed in the cylinder, and a discharge port being opened at one end of the cylinder close to the connecting tube, and a detection tube being installed on the discharge port.

[0008] Preferably, connectors are installed at both ends of the filling tube;

[0009] Control valves are installed on the connecting pipe and the detection pipe.

[0010] Preferably, a fixing frame is installed on the outer wall of the cylinder through bolts, a notch is opened at one end of the fixing frame, and a gear is rotatably installed on the notch;

[0011] A plug rod is installed on the end surface of the piston, and a rack is installed on the outer wall of the plug rod through bolts;

[0012] The gear and the rack are in a gear-meshing state.

[0013] Preferably, the outer surface of the fixing frame is mounted to the chassis by bolts;

[0014] A motor is fixed in the chassis by bolts, and the output end of the motor is connected to the shaft end of the gear.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] During use of the automatic filling structure for liquid products of the utility model, one end of the filling pipe of the device can be connected to the inlet of the tank truck to be filled, and the other end of the filling pipe can be connected to the output end of the external filling pump;

[0017] When sampling and testing the medium inside the tank truck before filling, the control valve on the detection tube and the connection end between the filling tube and the filling pump are closed, and then the motor is controlled to drive the gear to rotate, and the meshing action between the gear and the rack drives the piston to move, so that negative pressure is generated inside the cylinder, thereby pumping the residual medium inside the tank truck into the cylinder;

[0018] Then close the control valve of the connecting pipe and open the detection tube. At this time, control the gear to reverse, and the medium inside the cylinder can be pressed into the detection tube through the piston. Then, the detection tube is connected to the external medium real-time detection device for detection. After the medium is filled, reasonable operations can be performed in the above manner.

[0019] The utility model automatically completes sampling of the medium in the tank truck before and after filling, thereby improving the filling efficiency, reducing the pressure on operators, and improving the filling safety and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0023] Figure 4 For the utility model Figure 3 Schematic diagram of the main structure.

[0024] Reference numerals:

[0025] 1. Connector; 2. Filling pipe; 3. Control valve; 4. Connecting pipe; 5. Cylinder; 6. Detection tube; 7. Piston; 8. Plug rod; 9. Rack; 10. Fixing frame; 11. Gear; 12. Chassis. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1

[0028] like Figure 1-Figure 4 As shown, the utility model proposes an automatic filling structure for liquid products, including a filling tube 2, a cylinder 5 and a fixing frame 10, the filling tube 2 is connected with a connecting tube 4, the cylinder 5 is installed on the connecting tube 4, a piston 7 is slidably installed in the cylinder 5, and a discharge port is opened at one end of the cylinder 5 close to the connecting tube 4, and a detection tube 6 is installed on the discharge port.

[0029] Based on Example 1: During the use of the automatic filling structure of liquid products of the utility model, one end of the filling pipe 2 of the device can be connected to the inlet of the tank truck to be filled, and the other end of the filling pipe 2 can be connected to the output end of the external filling pump;

[0030] When sampling and testing the medium inside the tank truck before filling, the control valve 3 on the detection tube 6 and the connection end between the filling tube 2 and the filling pump are controlled to be closed, and then the motor is controlled to drive the gear 11 to rotate, and the meshing action between the gear 11 and the rack 9 drives the piston 7 to move, so that negative pressure is generated inside the cylinder 5, so that the residual medium inside the tank truck is pumped into the cylinder 5;

[0031] Then close the control valve 3 of the connecting pipe 4, open the detection pipe 6, and then control the gear 11 to reverse, so that the medium inside the cylinder 5 can be pressed into the detection pipe 6 through the piston 7, and then the detection pipe 6 is connected to the external medium real-time detection device for detection, and then the cryogenic liquid can be filled into the tank truck under the action of the pump;

[0032] After the medium is filled, just perform reasonable operations as described above.

[0033] Embodiment 2

[0034] like Figure 1-Figure 4 As shown, the utility model proposes an automatic filling structure for liquid products. Compared with the first embodiment, this embodiment further includes: connectors 1 are installed at both ends of the filling tube 2;

[0035] Through the design of the connector 1, one end of the filling pipe 2 of the device can be connected to the inlet of the tank truck to be filled, and the other end of the filling pipe 2 can be connected to the output end of an external filling pump.

[0036] The connecting pipe 4 and the detection pipe 6 are both equipped with a control valve 3;

[0037] Through the design of the control valve 3, the on-off state of the connecting pipe 4 and the detection pipe 6 can be controlled.

[0038] A fixing frame 10 is installed on the outer wall of the cylinder 5 by bolts, and a notch is opened at one end of the fixing frame 10, and a gear 11 is rotatably installed on the notch;

[0039] A plug rod 8 is mounted on the end surface of the piston 7, and a rack 9 is mounted on the outer wall of the plug rod 8 via bolts;

[0040] The gear 11 and the rack 9 are in gear meshing state;

[0041] Through the cooperation of the above structure, the gear 11 rotates, and the piston 7 is driven to move through the meshing action between the gear 11 and the rack 9.

[0042] The outer surface of the fixing frame 10 is mounted with a chassis 12 by bolts;

[0043] A motor is fixed in the chassis 12 by bolts, and the output end of the motor is connected to the shaft end of the gear 11;

[0044] Then the motor is controlled to work and drive the gear 11 to rotate.

[0045] It should be noted that the structure of the motor and the control valve 3 is an existing mature technology, and its working principle and internal structure are known to technicians in the relevant technical field. The utility model only utilizes its function and does not improve its internal structure. Therefore, it will not be described in detail here, and technicians in this field can make any optional selections according to their needs or convenience.

[0046] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automatic filling structure for liquid products, comprising a filling tube (2), a cylinder (5) and a fixing frame (10), characterized in that: The filling tube (2) is connected to a connecting tube (4), the cylinder (5) is mounted on the connecting tube (4), a piston (7) is slidably mounted in the cylinder (5), and a discharge port is formed at one end of the cylinder (5) close to the connecting tube (4), and a detection tube (6) is mounted on the discharge port.

2. The automatic filling structure for liquid products according to claim 1, characterized in that: Connectors (1) are installed at both ends of the filling pipe (2); The connecting pipe (4) and the detection pipe (6) are both installed with control valves (3).

3. The automatic filling structure for liquid products according to claim 1, characterized in that: A fixing frame (10) is mounted on the outer wall of the cylinder (5) by means of bolts, a notch is formed at one end of the fixing frame (10), and a gear (11) is rotatably mounted on the notch; A plug rod (8) is mounted on the end surface of the piston (7), and a rack (9) is mounted on the outer wall of the plug rod (8) via bolts; The gear (11) and the rack (9) are in a gear-teeth meshing state.

4. The automatic filling structure for liquid products according to claim 1, characterized in that: The outer surface of the fixing frame (10) is mounted on the chassis (12) by means of bolts; A motor is fixed in the chassis (12) by means of bolts, and the output end of the motor is connected to the shaft end of the gear (11).