Hand-held pressure vessel weld defect detection device

The handheld pressure vessel weld defect detection device simplifies assembly and disassembly through a telescopic and clamping mechanism, addressing the inefficiency of screw-based connections, thereby improving maintenance speed and convenience.

CN222232323UActive Publication Date: 2024-12-24ZIBO SPECIAL EQUIP INSPECTION & RES INST
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Patent Information

Application Number
CN202420645157.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-24
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing handheld pressure vessel weld defect detection devices require complex and time-consuming assembly and disassembly processes due to the use of screw and nut fixings for connecting the tablet computer, which complicates maintenance and reduces efficiency.

Method used

A handheld pressure vessel weld defect detection device with a bracket design that incorporates a telescopic component and clamping mechanism for the tablet computer, allowing quick installation and removal via insertion rods and clamping blocks, along with a support assembly for stable positioning using suction cups and a transmission assembly for adjustable support.

Benefits of technology

Facilitates rapid and convenient assembly and disassembly of the tablet computer, enhancing the efficiency of maintenance operations by eliminating the need for screw and nut fixings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressure vessel safety detection, in particular to a handheld pressure vessel welding seam defect detection device which comprises a support, a wired laser module and a laser radar sensing module are fixedly installed on the surface of the support, an installation opening is formed in the back face of the support, and a tablet personal computer is arranged in the installation opening. A through hole is formed in the surface of the bracket and corresponds to a camera of the tablet personal computer in position; two penetrating openings are symmetrically formed in the upper surface of the support, inserting rods are slidably inserted into the penetrating openings, clamping blocks and mounting blocks are fixedly mounted at the bottom ends and the top ends of the inserting rods correspondingly, and the inserting rods are connected with the support through telescopic components. Through the cooperation of the insertion rod and the clamping block, the tablet computer can be quickly assembled and disassembled, convenience and rapidness are achieved, the tedious step of using a screw and nut fixing piece is avoided, and the working efficiency of disassembling and assembling the tablet computer is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure vessel safety detection, in particular to a handheld pressure vessel weld defect detection device. Background Art

[0002] With the development of society, the number of pressure vessels is increasing, and most of the pressure vessels operate in harsh environments. Strict daily inspection and maintenance are particularly important. Welds, as the weak link of pressure vessels, are the focus of daily inspection and maintenance. In daily measurement and inspection, the external defects of the welds of pressure vessels are mainly measured.

[0003] The Chinese patent with patent number CN218411062U discloses a handheld pressure vessel weld defect detection device, which uses a laser radar sensor module to measure the diameter of the pressure vessel, and uses a line laser module and a camera module to measure the external defects of the weld, realizing the remote measurement of the pressure vessel diameter and the short-range measurement of the external defects of the weld. Through the integrated design, the handheld measurement of the parameters of the external defects of the pressure vessel weld is realized. The remote measurement solves the problem of non-contact measurement of the diameter of the pressure vessel, solves the effective measurement of the diameter under complex surrounding environments and improves the detection accuracy. The short-range measurement solves the problem of obtaining the parameters of multiple external defects of the weld in one shot, greatly improving the efficiency of on-site detection.

[0004] The tablet computer in the above patent document is fixedly connected to the bracket by screw and nut fixings, which makes the steps of disassembling and assembling the tablet computer complicated, takes a lot of time and is extremely inconvenient. Utility Model Content

[0005] The purpose of the utility model is to solve the following shortcomings in the prior art: in the existing weld defect detection device, the tablet computer is fixedly connected to the bracket by screw and nut fixings, which makes the steps of disassembling and assembling the tablet computer more complicated, takes a lot of time, and is extremely inconvenient, and a handheld pressure vessel weld defect detection device is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A handheld pressure vessel weld defect detection device comprises a bracket, a wire laser module and a laser radar sensor module are fixedly mounted on the surface of the bracket, a mounting opening is provided on the back of the bracket, a tablet computer is provided in the mounting opening, and a through opening is provided on the surface of the bracket, and the through opening corresponds to the position of a camera provided on the tablet computer;

[0008] The upper surface of the bracket is symmetrically provided with two through-holes, in which an insertion rod is slidably inserted, and a clamping block and a mounting block are fixedly installed at the bottom and top ends of the insertion rod respectively, and the insertion rod is connected to the bracket through a telescopic component.

[0009] Preferably, a telescopic rod is vertically fixedly installed on the upper surface of the bracket, a V-shaped frame is fixedly installed on the top of the telescopic rod, and both ends of the V-shaped frame are fixedly connected to two mounting blocks respectively.

[0010] Preferably, a support assembly is provided on the surface of the support, and the support assembly is used to determine the relative position of the support and the pressure vessel.

[0011] Preferably, the supporting assembly comprises symmetrically arranged hollow rods with one end being closed, the closed end of the hollow rod being fixedly connected to the bracket via a connecting rod, the open end of the hollow rod being fixedly mounted with a suction cup, an air port being provided on the surface of the hollow rod, a socket being provided on the closed end of the hollow rod, a rotating rod being rotationally sealed and inserted in the socket, the end of the rotating rod located outside being rotatably connected to the surface of the bracket, the end located inside the hollow rod being fixedly mounted with a covering plate for covering the air port via a connecting rod, and the rotation of the two rotating rods is controlled by a transmission assembly.

[0012] Preferably, the transmission assembly includes two gears fixedly mounted on two rotating rods and two rack rods respectively meshing with the two gears, a connecting plate is fixedly mounted on the top of the two rack rods, a rectangular plate is fixedly mounted on the surface of the bracket, a spring rod is fixedly mounted on the surface of the rectangular plate, and the top of the spring rod is fixedly connected to the lower surface of the connecting plate.

[0013] Preferably, the telescopic component comprises a telescopic spring sleeved on the insertion rod, and two ends of the telescopic spring are respectively fixedly connected to the mounting block and the bracket.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] Through the cooperation between the insertion rod and the clamping block, the tablet computer can be quickly installed and disassembled, which is convenient and quick, avoiding the tedious steps of using screw and nut fixings, and improving the work efficiency of disassembling and assembling the tablet computer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front perspective structural diagram of a handheld pressure vessel weld defect detection device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the back three-dimensional structure of a handheld pressure vessel weld defect detection device proposed by the utility model;

[0018] Figure 3It is a schematic diagram of a partial three-dimensional cross-sectional structure of a hollow rod and a rotating rod in a handheld pressure vessel weld defect detection device proposed by the utility model;

[0019] Figure 4 for Figure 1 A magnified view of the structure at center;

[0020] Figure 5 for Figure 2 Enlarged view of the structure at point B in the middle.

[0021] In the figure: 1 bracket, 2 line laser module, 3 laser radar sensor module, 4 mounting port, 5 tablet computer, 6 plug rod, 7 card block, 8 mounting block, 9 telescopic spring, 10 telescopic rod, 11 V-shaped frame, 12 through port, 13 hollow rod, 14 connecting rod, 15 suction cup, 16 air port, 17 rotating rod, 18 covering plate, 19 gear, 20 rack rod, 21 connecting plate, 22 spring rod. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present utility model are only for the convenience of description and are not used to limit the scope of application of the present utility model. Changes or adjustments in their relative relationships shall be regarded as the scope of application of the present utility model without substantially changing the technical content.

[0024] Reference Figure 1-Figure 5 A handheld pressure vessel weld defect detection device comprises a bracket 1, a line laser module 2 and a laser radar sensor module 3 are fixedly mounted on the surface of the bracket 1, a mounting port 4 is provided on the back of the bracket 1, a tablet computer 5 is provided in the mounting port 4, a through opening 12 is provided on the surface of the bracket 1, and the through opening 12 corresponds to the position of a camera provided in the tablet computer 5 (the line laser module 2 and the laser radar sensor module 3 are both disclosed in the Chinese patent with publication number CN218411062U, which are prior arts and are not described in detail herein);

[0025] The upper surface of the bracket 1 is symmetrically provided with two through-holes, in which a plug rod 6 is slidably inserted, and a clamping block 7 and a mounting block 8 are fixedly installed at the bottom and top of the plug rod 6, respectively. The plug rod 6 is connected to the bracket 1 through a telescopic component, and the telescopic component includes a telescopic spring 9 sleeved on the plug rod 6, and the two ends of the telescopic spring 9 are fixedly connected to the mounting block 8 and the bracket 1, respectively, and the inner wall of the clamping block 7 and the wall of the mounting opening 4 are provided with a rubber layer;

[0026] When it is necessary to install the tablet computer 5, firstly, the two insertion rods 6 are controlled to move upward together, and then the tablet computer 5 is placed in the installation opening 4, and the positions of the tablet computer 5 and the two card blocks 7 are made to correspond, and then the two insertion rods 6 are loosened, and the two insertion rods 6 will quickly move downward and reset under the elastic potential energy of the telescopic springs 9, and then the two card blocks 7 will both clamp the tablet computer 5 and fix it in the installation opening 4. When it is necessary to disassemble, it is only necessary to control the two insertion rods 6 to move upward to separate the two card blocks 7 from the tablet computer 5, which is convenient and quick.

[0027] A telescopic rod 10 is vertically fixedly installed on the upper surface of the bracket 1, and a V-shaped frame 11 is fixedly installed on the top of the telescopic rod 10. The two ends of the V-shaped frame 11 are respectively fixedly connected to two mounting blocks 8. By pulling the V-shaped frame 11 upward, the two insertion rods 6 can be controlled to move upward together, which is convenient and quick, and there is no need to control the two insertion rods 6 to move upward one by one.

[0028] A support assembly is provided on the surface of the bracket 1, and the support assembly is used to determine the relative position of the bracket 1 and the pressure vessel. The support assembly includes a symmetrically arranged hollow rod 13 with one end being a closed design. The closed end of the hollow rod 13 is fixedly connected to the bracket 1 through a connecting rod 14. A suction cup 15 is fixedly installed on the open end of the hollow rod 13. An air port 16 is provided on the surface of the hollow rod 13. A socket is provided on the closed end of the hollow rod 13. A rotating rod 17 is inserted in the socket for rotation and sealing. The end of the rotating rod 17 located outside is rotatably connected to the surface of the bracket 1. , a covering plate 18 for covering the air port 16 is fixedly installed at one end of the hollow rod 13 through a connecting rod, and the two rotating rods 17 are both controlled to rotate through a transmission assembly, and the transmission assembly includes two gears 19 respectively fixedly sleeved on the two rotating rods 17 and two rack rods 20 respectively meshing with the two gears 19, and a connecting plate 21 is fixedly installed on the top of the two rack rods 20, and a rectangular plate is fixedly installed on the surface of the bracket 1, and a spring rod 22 is fixedly installed on the surface of the rectangular plate, and the top of the spring rod 22 is fixedly connected to the lower surface of the connecting plate 21;

[0029] When measuring, it is necessary to place the suction cup 15 in the support assembly against the surface of the pressure vessel to determine the relative position of the bracket 1 and the pressure vessel. First, the connecting plate 21 is controlled to move downward, and then the multiple rack rods 20 will also move downward. The two gears 19 respectively meshing with the two rack rods 20 will rotate with the two rotating rods 17, so that the two covering plates 18 no longer cover the two air ports 16 respectively. At this time, the suction cup 15 is pressed against the surface of the pressure vessel to determine the relative position. Since the air port 16 is not covered, the suction cup 15 will not be adsorbed when it is pressed against the pressure vessel. When the appropriate relative position is found, it is released. The connecting plate 21 will move up and reset with the two rack rods 20 under the elastic potential energy of the spring rod 22, and then the two rotating rods 17 will also rotate and reset with the two covering plates 18 respectively. At this time, the two covering plates 18 will cover the two gas ports 16 respectively. At this time, when the suction cup 15 abuts against the surface of the pressure vessel, the gas in the hollow rod 13 will slip out from the gap between the suction cup 15 and the contact surface of the pressure vessel, thereby completing the adsorption, without having to hold the device all the time, and at the same time, it can also avoid the defect that the control support assembly abuts against the pressure vessel and the abutting position is accidentally offset due to holding the device for a long time;

[0030] When the adsorption needs to be released, the connecting plate 21 is controlled to move downward, the two covering plates 18 are controlled to rotate and no longer cover the two gas ports 16. At this time, the external gas will enter the hollow rod 13 from the gas ports 16, thereby releasing the adsorption.

[0031] In the utility model, when it is necessary to install the tablet computer 5, firstly, the two insertion rods 6 are controlled to move upward together, and then the tablet computer 5 is placed in the installation opening 4, and the positions of the tablet computer 5 and the two clamping blocks 7 are made to correspond, and then the two insertion rods 6 are loosened, and the two insertion rods 6 will quickly move downward and reset under the elastic potential energy of the telescopic component, and then the two clamping blocks 7 will clamp the tablet computer 5 and fix it in the installation opening 4. When it is necessary to disassemble, it is only necessary to control the two insertion rods 6 to move upward to separate the two clamping blocks 7 from the tablet computer 5. It is convenient and quick, avoids the cumbersome steps of using screw and nut fixings, and improves the work efficiency of disassembling and assembling the tablet computer 5.

[0032] In the present invention, unless otherwise clearly specified or limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A handheld pressure vessel weld defect detection device, comprising a bracket (1), characterized in that: A wire laser module (2) and a laser radar sensor module (3) are fixedly mounted on the surface of the bracket (1); a mounting opening (4) is provided on the back of the bracket (1); a tablet computer (5) is arranged in the mounting opening (4); a through opening (12) is provided on the surface of the bracket (1); the through opening (12) corresponds to the position of a camera provided on the tablet computer (5); The upper surface of the bracket (1) is symmetrically provided with two through-holes, an insertion rod (6) is slidably inserted into the through-holes, a clamping block (7) and a mounting block (8) are respectively fixedly mounted at the bottom and top ends of the insertion rod (6), and the insertion rod (6) is connected to the bracket (1) via a telescopic component.

2. A handheld pressure vessel weld defect detection device according to claim 1, characterized in that: A telescopic rod (10) is vertically fixedly mounted on the upper surface of the bracket (1), a V-shaped frame (11) is fixedly mounted on the top of the telescopic rod (10), and both ends of the V-shaped frame (11) are respectively fixedly connected to two mounting blocks (8).

3. A handheld pressure vessel weld defect detection device according to claim 1, characterized in that: A support component is provided on the surface of the support (1), and the support component is used to determine the relative position of the support (1) and the pressure vessel.

4. A handheld pressure vessel weld defect detection device according to claim 3, characterized in that: The support assembly comprises a symmetrically arranged hollow rod (13) with one end being of a closed design, the closed end of the hollow rod (13) being fixedly connected to the bracket (1) via a connecting rod (14), the open end of the hollow rod (13) being fixedly mounted with a suction cup (15), an air port (16) being provided on the surface of the hollow rod (13), a socket being provided on the closed end of the hollow rod (13), a rotating rod (17) being rotatably sealed and inserted in the socket, the end of the rotating rod (17) being located outside being rotatably connected to the surface of the bracket (1), the end of the hollow rod (13) being located inside being fixedly mounted with a covering plate (18) for covering the air port (16) via a connecting rod, and the two rotating rods (17) being controlled to rotate by a transmission assembly.

5. A handheld pressure vessel weld defect detection device according to claim 4, characterized in that: The transmission assembly comprises two gears (19) respectively fixedly sleeved on two rotating rods (17) and two rack rods (20) respectively meshed with the two gears (19); a connecting plate (21) is fixedly mounted on the top of the two rack rods (20); a rectangular plate is fixedly mounted on the surface of the bracket (1); a spring rod (22) is fixedly mounted on the surface of the rectangular plate; the top of the spring rod (22) is fixedly connected to the lower surface of the connecting plate (21).

6. A handheld pressure vessel weld defect detection device according to claim 1, characterized in that: The telescopic component comprises a telescopic spring (9) sleeved on the insertion rod (6), and two ends of the telescopic spring (9) are respectively fixedly connected to the mounting block (8) and the bracket (1).