Electric reactor body jacking structure and electric reactor

By using a combination of wedge-type locking structure and insulating material in the reactor body tightening structure, the problem of the unadjustable size of the reactor body tightening structure in the prior art is solved, and the stable tightening and tightening of the reactor is achieved. 减震效果,简化了安装过程并提高了运行安全性。

CN222233417UActive Publication Date: 2024-12-24XIAN XIDIAN TRANSFORMER +1
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Patent Information

Application Number
CN202323391020.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2024-12-24
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

The existing reactor body tightening structure cannot be adjusted due to the horizontal dimensions, which leads to the problem of difficult assembly, low efficiency or insufficient tightening.

Method used

The reactor body top tightening structure including vibration isolation device and a top tightening device is adopted. The top tightening device is composed of a first wedge-shaped pad and a second wedge-shaped pad. The top tightening structure of the machine body and the oil tank wall is realized through the wedge-shaped locking structure. Tighten and adjust the relative position of the wedge pads to suit different size requirements, combining insulated screws and limit rails to ensure stable connection.

Benefits of technology

The reactor body is fully tightened and buffered and shock-absorbing, avoiding installation difficulties and low efficiency caused by processing errors, and ensuring the safe and stable operation and flexible installation of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformer equipment improvement, in particular to an electric reactor body jacking structure and an electric reactor. The vibration isolation device is arranged on the tank wall of the oil tank and used for providing buffering and damping for the reactor body; the jacking device comprises a first wedge-shaped cushion block and a second wedge-shaped cushion block; the right-angle end of the first wedge-shaped cushion block is fixedly connected with the vibration isolation device; the wedge-shaped part of the second wedge-shaped cushion block and the wedge-shaped part of the first wedge-shaped cushion block are opposite in direction and are arranged in a matched mode, the right-angle end of the second wedge-shaped cushion block is connected with the reactor body, jacking limiting between the reactor body and the oil tank wall is achieved, and the reactor body can be tightly pressed and limited by adjusting the relative positions of the first wedge-shaped cushion block and the second wedge-shaped cushion block in the vertical direction. The horizontal size of the whole reactor body jacking structure is changed, so that the reactor body jacking structure has adjustability within a certain range, the application range is wider, and the problems that the reactor body jacking structure is large in assembly difficulty, low in efficiency or not in place in jacking are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer equipment improvement, in particular to a reactor body tightening structure and a reactor. Background Art

[0002] With the construction and development of power grids, large-capacity reactor equipment has been used more and more widely. With the increase of product voltage level and capacity, the size of product core and body is getting larger and larger. If the body and the tank wall are tightened by rigid structural parts, the vibration of the product will be transmitted to the tank and external components through the tightening structure, which will bring certain risks to the subsequent operation of the product. Therefore, it is particularly important to optimize the tightening structure and reduce the transmission of the vibration of the reactor body to the tank to control the vibration of the product.

[0003] The Chinese utility model patent with the authorization publication number CN208335943U discloses a body tightening device for transformers and reactors, including an insulating pad, which can be installed in a direction parallel to the oil tank wall and can be fixed on the oil tank wall, and in a direction perpendicular to the oil tank wall, the insulating pad has a preset range of movement; a shock-absorbing pad with a buffering function disposed between the insulating pad and the oil tank wall; and an insulating adjustment pad disposed between the insulating pad and the shock-absorbing pad for adjusting the gap between the insulating pad and the shock-absorbing pad. The tightening device with the above structure can not only ensure that the body is completely tightened, but also effectively buffer the transformer and reactor when they are subjected to external forces during transportation under the buffering effect of the shock-absorbing pad. However, the tightening structure of this structure is an insulating pad and a shock-absorbing pad fixed by a U-shaped fixing plate, and its width is not adjustable. Due to processing errors, if the size is too large, the tightening structure cannot be smoothly installed between the box wall and the device body during the later installation of the tightening structure. The tightening structure needs to be further trimmed and adjusted to match the gap between the box wall and the device body, which makes assembly difficult and inefficient. If the size is too small, the tightening will not be in place, and the tightening and shock-absorbing effects cannot be fully played. Utility Model Content

[0004] Aiming at the problem in the prior art that the reactor body tightening structure cannot adjust the horizontal dimension, resulting in great difficulty in assembly, low efficiency or insufficient tightening, the utility model provides a reactor body tightening structure and a reactor.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A reactor body tightening structure, comprising a vibration isolation device and a tightening device;

[0007] The vibration isolation device is arranged on the wall of the oil tank and is used to provide buffering and shock absorption for the reactor body;

[0008] The tightening device includes a first wedge-shaped pad and a second wedge-shaped pad; the right-angle end of the first wedge-shaped pad is fixedly connected to the vibration isolation device; the wedge-shaped portion of the second wedge-shaped pad is in the opposite direction to the wedge-shaped portion of the first wedge-shaped pad and is arranged in coordination, and the right-angle end of the second wedge-shaped pad is connected to the reactor body.

[0009] Preferably, the vibration isolation device includes a bracket, the bracket is fixedly connected to the tank wall, the bracket is a groove-type bracket, the right-angle end of the first wedge-shaped pad is arranged in the groove of the bracket, and a buffer portion is provided between the first wedge-shaped pad and the inner wall of the groove of the bracket.

[0010] Preferably, the buffer portion includes a side buffer and a bottom buffer; the side buffer is arranged between the right-angle end side wall of the first wedge-shaped pad and the side wall of the bracket groove, and is used to provide lateral buffering for the first wedge-shaped pad; the bottom buffer is arranged between the right-angle end bottom surface of the first wedge-shaped pad and the bottom of the bracket groove, and is used to provide buffering for the bottom side of the first wedge-shaped pad.

[0011] Preferably, the side buffer comprises a first shock-absorbing rubber plate, a first middle insulating paperboard and a second shock-absorbing rubber plate which are sequentially connected to the side walls of the bracket groove.

[0012] Preferably, the bottom surface buffer comprises a third shock-absorbing rubber plate, a second middle insulating paperboard and a fourth shock-absorbing rubber plate which are sequentially connected to the bottom of the bracket groove.

[0013] Preferably, the first wedge-shaped pad and the bracket are limited by an insulating screw.

[0014] Preferably, the second wedge-shaped spacer is connected to the reactor body through a support plate.

[0015] Preferably, a limiting guide rail is provided on the support plate, and the second wedge-shaped pad is cooperatively connected to the limiting guide rail.

[0016] Preferably, the first wedge-shaped pad and the second wedge-shaped pad are both made of insulating material.

[0017] A reactor comprises the above reactor body tightening structure.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The utility model discloses a reactor body tightening structure, comprising a vibration isolation device and a tightening device; by setting the vibration isolation device, the reactor body is completely isolated from the oil tank wall, thereby reducing the vibration of the reactor, ensuring the safe and stable operation of the reactor, providing buffering and shock absorption for the reactor body, and avoiding safety hazards caused by product vibration in subsequent operation; by setting the tightening device, the complete tightening of the reactor body is ensured, and the tightening device comprises a first wedge-shaped pad and a second wedge-shaped pad; the right-angle end of the first wedge-shaped pad is fixedly connected to the vibration isolation device; the wedge-shaped portion of the second wedge-shaped pad is opposite to the wedge-shaped portion of the first wedge-shaped pad and is matched with the wedge-shaped portion. The right-angle end of the second wedge-shaped pad is connected to the reactor body. The tightening structure of the reactor body cancels the rigid tightening between the reactor body and the oil tank wall, and utilizes the wedge-shaped locking structure composed of the first wedge-shaped pad and the second wedge-shaped pad to realize the tightening limit between the reactor body and the oil tank wall. The horizontal dimension of the overall reactor body tightening structure can be changed by adjusting the relative position of the first wedge-shaped pad and the second wedge-shaped pad in the vertical direction, so that it has adjustability within a certain range and has a wider range of applications. It also avoids the problems of improper installation or installation difficulties and low installation efficiency caused by the reactor body tightening structure being too large or too small due to processing errors.

[0020] The setting of the bracket realizes the installation of the vibration isolation device and, at the same time, realizes the connection between the first wedge-shaped pad and the vibration isolation device; the bracket is a groove-type bracket, and the right-angle end of the first wedge-shaped pad is arranged in the groove of the bracket. The groove-type structure of the bracket is conducive to the installation and limiting support of the first wedge-shaped pad; the setting of the buffer part can separate the first wedge-shaped pad from the bracket, effectively avoiding the transmission of vibration.

[0021] The side buffer is set to isolate the right-angle end side wall of the first wedge-shaped pad from the side wall of the bracket groove, providing lateral buffering for the first wedge-shaped pad; the bottom buffer is set to isolate the right-angle end bottom surface of the first wedge-shaped pad from the bottom of the bracket groove, providing buffering for the bottom side of the first wedge-shaped pad.

[0022] The side buffer includes a first shock-absorbing rubber plate, a first middle insulating cardboard, and a second shock-absorbing rubber plate connected in sequence to the side wall of the bracket slot. The bottom buffer includes a third shock-absorbing rubber plate, a second middle insulating cardboard, and a fourth shock-absorbing rubber plate connected in sequence to the bottom of the bracket slot; the "sandwich" structure of the shock-absorbing rubber plate and the insulating cardboard in the middle can effectively weaken the vibration energy during vibration transmission, reduce the vibration of the reactor during operation, and ensure the safe and reliable operation of the reactor.

[0023] The provision of the insulating screw realizes the limiting fixation of the bracket and the first wedge-shaped pad.

[0024] The provision of the support plate enables the installation and disassembly of the second wedge-shaped spacer and the reactor body.

[0025] The provision of the limiting guide rail enables the limiting and installation of the second wedge-shaped pad and the support plate, making disassembly and installation easy.

[0026] The first wedge-shaped pad and the second wedge-shaped pad are both made of insulating materials, which can ensure reliable insulation between the reactor body and the oil tank wall.

[0027] The utility model also provides a reactor, comprising the above reactor body tightening structure. The reactor is easy to install on site, and after installation, it is unnecessary for workers to enter the oil tank again to remove the tightening device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of a reactor body tightening structure of the utility model.

[0029] Figure 2 It is a front view of a reactor body tightening structure of the utility model.

[0030] Figure 3 The utility model is a top view of a reactor body tightening structure.

[0031] Figure 4 The utility model is a top view of the installation structure of a reactor.

[0032] Among them, 1-oil tank wall, 2-vibration isolation device, 21-bracket, 211-first shock-absorbing rubber plate, 212-first middle insulating cardboard, 213-second shock-absorbing rubber plate, 214-third shock-absorbing rubber plate, 215-second middle insulating cardboard, 216-fourth shock-absorbing rubber plate, 3-tightening device, 31-first wedge-shaped pad, 32-second wedge-shaped pad, 33-binding strap, 4-reactor body, 5-insulating screw, 6-support plate, 7-limiting guide rail, 8-fastener. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0036] In the description of the embodiments of the present utility model, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0037] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0038] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0039] The present invention will be further described in detail below in conjunction with specific embodiments, which are intended to explain the present invention rather than to limit it.

[0040] See also Figures 1 to 3 The utility model discloses a reactor body tightening structure, comprising a vibration isolation device 2 and a tightening device 3;

[0041] The tightening device 3 includes a first wedge-shaped pad 31 and a second wedge-shaped pad 32, and the materials of the first wedge-shaped pad 31 and the second wedge-shaped pad 32 are both insulating materials; the right-angle end of the first wedge-shaped pad 31 is fixedly connected to the vibration isolation device 2; the wedge-shaped portion of the second wedge-shaped pad 32 is in the opposite direction to the wedge-shaped portion of the first wedge-shaped pad 31 and is arranged in coordination with each other; the first wedge-shaped pad 31 and the second wedge-shaped pad 32 are both provided with binding holes, the first wedge-shaped pad 31 and the second wedge-shaped pad 32 are fixedly connected by a binding strap 33, and the right-angle end of the second wedge-shaped pad 32 is detachably connected to the reactor body 4 through a support plate 6, and a limiting guide rail 7 is provided on the support plate 6, and the limiting guide rail 7 is matched with the two sides of the second wedge-shaped pad 32 to provide a limit for the second wedge-shaped pad 32.

[0042] The vibration isolation device 2 is arranged on the oil tank wall 1, and is used to provide buffering and shock absorption for the reactor body 4, and includes a bracket 21, which is a groove-type bracket, and the bracket 21 is fixedly connected to the oil tank wall 1, and preferably, the bracket 21 is welded to the oil tank wall 1; the right-angle end of the first wedge-shaped pad 31 is arranged in the groove of the bracket 21, and threaded countersunk holes are opened on both sides of the first wedge-shaped pad 31, and the bracket 21 is opened with a long strip mounting hole corresponding to the threaded countersunk hole, and the first wedge-shaped pad 31 is fixedly connected to the bracket 21 by an insulating bolt 5; a buffer portion 21 is arranged between the first wedge-shaped pad 31 and the inner wall of the groove of the bracket 21; the buffer portion 21 includes a side buffer and bottom buffer; the side buffer is arranged between the right-angle end side wall of the first wedge-shaped pad 31 and the side wall of the bracket 21 groove, and is used to provide buffering for the lateral direction of the first wedge-shaped pad 31; the bottom buffer is arranged between the right-angle end bottom surface of the first wedge-shaped pad 31 and the bottom of the bracket 21 groove, and is used to provide buffering for the bottom side of the first wedge-shaped pad 31; the side buffer includes a first shock-absorbing rubber plate 211, a first middle insulating paperboard 212 and a second shock-absorbing rubber plate 213 connected in sequence to the side walls of the bracket 21 groove; the bottom buffer includes a third shock-absorbing rubber plate 214, a second middle insulating paperboard 215 and a fourth shock-absorbing rubber plate 216 connected in sequence to the bottom of the bracket 21 groove.

[0043] See also Figure 4 The utility model also provides a reactor, including the above reactor body tightening structure, wherein the reactor body tightening structure is arranged in a plurality of parts along the vertical direction of the oil tank wall 1, so as to realize tightening and shock absorption of the reactor. The reactor is easy to install on site, and after installation, the staff does not need to enter the oil tank again to remove the tightening device.

[0044] Installation method: weld the bracket 2 to the tank wall 1, place the right-angle end of the first wedge-shaped pad 31 in the groove of the bracket 3, and use the insulating bolt 5 to fix and limit the first wedge-shaped pad 31; fasten the support plate 6 to the reactor body 4 through the fastener 8, and install the second wedge-shaped pad 32 in place along the limiting guide rail 7. After the second wedge-shaped pad 32 is installed in place, use the strap 33 to securely tie the second wedge-shaped pad 32 and the first wedge-shaped pad 31 to complete the tightening of the reactor body.

[0045] In summary, the utility model provides a reactor body tightening structure and a reactor, which cancels the rigid tightening between the reactor body 4 and the oil tank wall 1, and utilizes a wedge-shaped locking structure composed of a first wedge-shaped pad 31 and a second wedge-shaped pad 32 to achieve the tightening between the reactor body 4 and the oil tank wall 1. The tightening structure is an adjustable structure that can eliminate the influence of processing and assembly errors. The setting of the vibration isolation device completely isolates the reactor body 4 from the oil tank wall 1, reduces the path of vibration transmission to the outside through the rigid connector, can effectively weaken the vibration energy, reduce the vibration of the external structural parts of the reactor, and ensure the safe and reliable operation of the reactor. It is easy to operate and install. After the product is installed on site, there is no need for the staff to enter the oil tank again to remove the tightening device.

[0046] The device body tightening structure provided by the utility model is widely used and flexible. The corresponding size can be adjusted according to the actual needs of the product. It can be applied to almost all reactor-type equipment. The process is simple, the installation is convenient, practical and reliable, and the vibration of the reactor product can be effectively reduced. It has broad promotion prospects and is expected to have good social and economic benefits.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to impose any limitation on the technical solution of the present invention. Those skilled in the art should understand that, without departing from the spirit and principles of the present invention, the technical solution can also be subjected to several simple modifications and replacements, and these modifications and replacements are also within the scope of protection covered by the claims.

Claims

1. A reactor body tightening structure, characterized in that: It comprises a vibration isolation device (2) and a tightening device (3); The vibration isolation device (2) is arranged on the oil tank wall (1) and is used to provide buffering and shock absorption for the reactor body (4); The tightening device (3) comprises a first wedge-shaped pad (31) and a second wedge-shaped pad (32); the right-angle end of the first wedge-shaped pad (31) is fixedly connected to the vibration isolation device (2); the wedge-shaped portion of the second wedge-shaped pad (32) is arranged in the opposite direction to the wedge-shaped portion of the first wedge-shaped pad (31) and is matched with the wedge-shaped portion; the right-angle end of the second wedge-shaped pad (32) is connected to the reactor body (4).

2. The reactor body tightening structure according to claim 1, characterized in that: The vibration isolation device (2) comprises a bracket (21), the bracket (21) being fixedly connected to the oil tank wall (1), the bracket (21) being a groove-type bracket, the right-angle end of the first wedge-shaped pad (31) being arranged in the groove of the bracket (21), and a buffer portion being arranged between the first wedge-shaped pad and the inner wall of the groove of the bracket (21).

3. The reactor body tightening structure according to claim 2, characterized in that: The buffer portion comprises a side buffer and a bottom buffer; the side buffer is arranged between the right-angle end side wall of the first wedge-shaped pad (31) and the side wall of the bracket (21) groove, and is used to provide lateral buffering for the first wedge-shaped pad (31); the bottom buffer is arranged between the right-angle end bottom surface of the first wedge-shaped pad (31) and the bottom of the bracket (21) groove, and is used to provide buffering for the bottom side of the first wedge-shaped pad (31).

4. The reactor body tightening structure according to claim 3, characterized in that: The side buffer comprises a first shock-absorbing rubber plate (211), a first middle insulating paperboard (212), and a second shock-absorbing rubber plate (213) which are sequentially connected to the side walls of the groove of the bracket (21).

5. The reactor body tightening structure according to claim 3, characterized in that: The bottom surface buffer comprises a third shock-absorbing rubber plate (214), a second middle insulating paperboard (215), and a fourth shock-absorbing rubber plate (216) which are sequentially connected to the bottom of the groove of the bracket (21).

6. The reactor body tightening structure according to any one of claims 2 to 5, characterized in that: The first wedge-shaped cushion block (31) and the bracket (21) are limited in position by means of an insulating screw rod (5).

7. The reactor body tightening structure according to claim 1, characterized in that: The second wedge-shaped cushion block (32) is connected to the reactor body (4) via a support plate (6).

8. The reactor body tightening structure according to claim 7, characterized in that: A limiting guide rail (7) is provided on the support plate (6), and the second wedge-shaped cushion block (32) is cooperatively connected to the limiting guide rail (7).

9. The reactor body tightening structure according to claim 1, 2, 3, 4, 5, 7 or 8, characterized in that: The first wedge-shaped pad (31) and the second wedge-shaped pad (32) are both made of insulating material.

10. A reactor, characterized in that: It comprises the reactor body tightening structure as described in any one of claims 1 to 9.

Citation Information

Patent Citations

  • A tight device in ware body top for transformer and reactor

    CN208335943U