Winding system for electronic transformer
By introducing components such as gantry, pulley, moving plate and rotating roller into the electronic transformer wire wrapping device, the problems of uneven wire rolling and uneven wire wrapping of wire are solved, and smooth wire rolling and uniform wire wrapping of wire and uniform wire wrapping of iron core are achieved. Line effect.
Patent Information
- Application Number
- CN202420982353.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing electronic transformer wire wrapping device cannot effectively facilitate smooth wire rolling and laying, and it is difficult to evenly wrap the wire of the electronic transformer core.
A wire wrapping system including a gantry, pulley, motor, moving plate, rotating roller and sliding rod is designed. The moving plate and sliding sleeve are driven by the pulley to achieve smooth rolling and release of wires, and the rotating roller and limit nut are used to achieve iron. The uniform wrapping of the core.
It realizes smooth rolling and disassembly of wires and uniform wire wrapping of electronic transformer cores, improving wire wrapping efficiency and convenience.
Smart Images
Figure CN222233465U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire winding systems, and particularly relates to a wire winding system for an electronic transformer. Background Art
[0002] An electronic transformer is an electronic device that converts the alternating voltage of the mains into direct current and then outputs a high-frequency AC voltage through semiconductor switching devices, electronic components and high-frequency transformer windings. It is also an AC-DC inverter circuit described in electronics theory.
[0003] At present, a Chinese utility model with the announcement number CN209804447U discloses a wire winder for high-frequency electronic transformers, including a base, a gantry fixedly connected to the upper end of the base, an iron core and a winding drum vertically arranged on the left and right sides of the interior of the gantry, the upper and lower ends of the iron core are fixedly connected to a first circular plate, the upper and lower ends of the winding drum are fixedly connected to a second circular plate, the centers of the two first circular plates and the two second circular plates at the ends facing away are fixedly connected to a rotating rod, the ends facing away of the plurality of rotating rods are respectively rotatably connected to the lower end of the horizontal part of the gantry and the upper end of the base through a first rolling bearing, and a first motor is fixedly arranged on the left side of the upper end of the horizontal part of the gantry. The utility model not only winds the wire evenly, but also facilitates the use of copper wires of different thicknesses and facilitates the fixing of the wire ends.
[0004] However, the existing electronic transformer winding device cannot effectively facilitate the smooth winding and unwinding of the wire, and cannot effectively facilitate the reciprocating and uniform winding of the electronic transformer core. In order to solve the above problems, we provide a winding system for an electronic transformer. Utility Model Content
[0005] The purpose of the utility model is to provide a wire winding system for an electronic transformer to solve the problems raised by the above-mentioned background technology.
[0006] The above-mentioned technical objective of the utility model is achieved through the following technical scheme: a wire winding system for an electronic transformer, comprising a base plate, a gantry is bolted to the top of the base plate, both sides of the top of the gantry are rotatably connected to pulleys through bearings, a belt is sleeved on the surface of the pulley, a motor 1 is bolted to the bottom of the gantry, the output end of the motor 1 is bolted to the pulley through a coupling, a movable plate is provided at the top of the gantry, the bottom of the movable plate is bolted to the belt, both sides of the top of the movable plate are bolted to a vertical plate, two rotating rollers 1 are rotatably connected to the inside of the vertical plate, and rotating rollers 2 are rotatably connected to the two sides of the top of the movable plate, a sliding rod is bolted to the top of the gantry, a sliding sleeve is slidably connected to the surface of the sliding rod, the top of the sliding sleeve is bolted to the movable plate, a box is bolted to one side of the base plate, two motors 2 are bolted to the inside of the pulley, and the output end of the motor 2 is bolted to a rotating shaft through a coupling.
[0007] The above technical solution is adopted: the user passes one end of the wire roll through two rotating rollers 2, and then passes one end of the wire roll through two rotating rollers 1, and then the wire roll passes through the surface of the guide wheel, and then the electronic transformer core and the rotating shaft are installed, and then the motor 2 is started to drive the rotating shaft to wind the electronic transformer core, so as to effectively facilitate the smooth unwinding of the wire roll. The user can start the motor 1 to drive the pulley to rotate forward, so that the pulley drives the movable plate to move to one side through the belt, and then start the motor 1 to drive the pulley to rotate in the opposite direction, so that the pulley drives the movable plate to move to the other side through the belt, and at the same time the movable plate drives the sliding sleeve to slide on the surface of the slide rod, so as to effectively facilitate the reciprocating and uniform winding of the electronic transformer core.
[0008] The utility model is further configured that a wire coil is sleeved on the surface of the rotating shaft, and a limit nut is threadedly connected to the surface of the rotating shaft.
[0009] By adopting the above technical solution, the wire coil can be effectively limited by setting a limit nut.
[0010] The utility model is further configured that the bottom plate and the bottom of the gantry are bolted with a base, and the bottom of the base is provided with anti-slip grooves.
[0011] By adopting the above technical solution, the device can be effectively supported by providing a base.
[0012] The utility model is further configured that a side plate is bolted to one side of the box body, and heat dissipation holes are opened inside the side plate.
[0013] By adopting the above technical solution, heat dissipation holes are provided to effectively dissipate heat from the device.
[0014] The utility model is further configured that a mounting plate is bolted to the top of the movable plate, and a guide wheel is rotatably connected to one side of the mounting plate.
[0015] By adopting the above technical solution: the guide wheel can be effectively installed by providing a mounting plate.
[0016] In summary, the utility model has the following beneficial effects:
[0017] The user passes one end of the wire roll through between the two rotating rollers 2, and then passes one end of the wire roll through between the two rotating rollers 1, and then the wire roll passes through the surface of the guide wheel, and then the electronic transformer core and the rotating shaft are installed, and then the motor 2 is started to drive the rotating shaft to wind the electronic transformer core, so that the wire roll can be effectively unwound smoothly;
[0018] The user can start motor 1 to drive the pulley to rotate forward, so that the pulley drives the movable plate to move to one side through the belt, and then start motor 1 to drive the pulley to rotate reversely, so that the pulley drives the movable plate to move to the other side through the belt. At the same time, the movable plate drives the sliding sleeve to slide on the surface of the sliding rod, thereby effectively facilitating the reciprocating and uniform winding of the electronic transformer core. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0020] Figure 2 This utility model Figure 1 A partial enlarged view of the middle A;
[0021] Figure 3 It is an exploded schematic diagram of the utility model structure.
[0022] Figure numerals: 1. bottom plate; 2. gantry; 3. pulley; 4. belt; 5. motor 1; 6. moving plate; 7. vertical plate; 8. rotating roller 1; 9. rotating roller 2; 10. sliding rod; 11. sliding sleeve; 13. box; 14. motor 2; 15. rotating shaft; 16. wire coil; 17. limiting nut; 18. base; 19. side panel; 20. heat dissipation hole; 21. guide wheel; 22. mounting plate. DETAILED DESCRIPTION
[0023] The utility model is further described in detail below in conjunction with the accompanying drawings. Example
[0024] refer to Figure 1 , Figure 2 and Figure 3, a wire winding system for an electronic transformer comprises a base plate 1, a gantry 2 is bolted to the top of the base plate 1, both sides of the top of the gantry 2 are rotatably connected with pulleys 3 through bearings, a belt 4 is sleeved on the surface of the pulley 3, a motor 5 is bolted to the bottom of the gantry 2, the output end of the motor 5 is bolted to the pulley 3 through a coupling, a moving plate 6 is arranged on the top of the gantry 2, the bottom of the moving plate 6 is bolted to the belt 4, both sides of the top of the moving plate 6 are bolted to a vertical plate 7, the interior of the vertical plate 7 is rotatably connected to two rotating rollers 8, both sides of the top of the moving plate 6 are rotatably connected to rotating rollers 2 9, a user passes one end of a wire roll 16 through between the two rotating rollers 2 9, and then passes one end of the wire roll 16 through between the two rotating rollers 8, then the wire roll 16 passes on the surface of a guide wheel 21, and then the electronic transformer core is installed with a rotating shaft 15, and then the motor 2 14 is started to drive the rotating shaft 15 to wind the electronic transformer core, thereby effectively facilitating the smooth release of the wire roll 16.
[0025] refer to Figure 1 A wire coil 16 is sleeved on the surface of the rotating shaft 15 , and a limiting nut 17 is threadedly connected to the surface of the rotating shaft 15 . By setting the limiting nut 17 , the wire coil 16 can be effectively limited.
[0026] refer to Figure 1 The bottom of the bottom plate 1 and the gantry 2 are bolted with a base 18, and the bottom of the base 18 is provided with anti-slip grooves. By setting the base 18, the device can be effectively supported.
[0027] Brief description of the usage process: the user passes one end of the wire roll 16 between the two rotating rollers 29, and then passes one end of the wire roll 16 between the two rotating rollers 18, then the wire roll 16 passes through the surface of the guide wheel 21, and then installs the electronic transformer core and the rotating shaft 15, and then starts the motor 2 14 to drive the rotating shaft 15 to wind the electronic transformer core, thereby effectively facilitating the smooth unwinding of the wire roll 16. Example
[0028] refer to Figure 1 , Figure 2 and Figure 3A slide bar 10 is bolted to the top of the gantry 2, and a sleeve 11 is slidably connected to the surface of the slide bar 10. The top of the sleeve 11 is bolted to the movable plate 6, and a box 13 is bolted to one side of the bottom plate 1. Two motors 14 are bolted to the inside of the pulley 3, and the output end of the motor 14 is bolted to the rotating shaft 15 through a coupling. The user can start the motor 15 to drive the pulley 3 to rotate forward, so that the pulley 3 drives the movable plate 6 to move to one side through the belt 4, and then start the motor 15 to drive the pulley 3 to rotate in the opposite direction, so that the pulley 3 drives the movable plate 6 to move to the other side through the belt 4. At the same time, the movable plate 6 drives the sleeve 11 to slide on the surface of the slide bar 10, thereby effectively facilitating the reciprocating and uniform winding of the electronic transformer core.
[0029] refer to Figure 1 A side plate 19 is bolted to one side of the box body 13, and a heat dissipation hole 20 is opened inside the side plate 19. By providing the heat dissipation hole 20, the heat dissipation of the device can be effectively performed.
[0030] refer to Figure 1 A mounting plate 22 is bolted to the top of the movable plate 6, and a guide wheel 21 is rotatably connected to one side of the mounting plate 22. By providing the mounting plate 22, the guide wheel 21 can be effectively installed.
[0031] Brief description of the usage process: the user can start the motor 5 to drive the pulley 3 to rotate forward, so that the pulley 3 drives the movable plate 6 to move to one side through the belt 4, and then start the motor 5 to drive the pulley 3 to rotate reversely, so that the pulley 3 drives the movable plate 6 to move to the other side through the belt 4. At the same time, the movable plate 6 drives the sliding sleeve 11 to slide on the surface of the sliding rod 10, thereby effectively facilitating the reciprocating and uniform winding of the electronic transformer core.
[0032] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A wire winding system for an electronic transformer, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is bolted to a gantry (2), both sides of the top of the gantry (2) are rotatably connected to pulleys (3) via bearings, the surface of the pulley (3) is sleeved with a belt (4), the bottom of the gantry (2) is bolted to a motor 1 (5), the output end of the motor 1 (5) is bolted to the pulley (3) via a coupling, a moving plate (6) is provided on the top of the gantry (2), the bottom of the moving plate (6) is bolted to the belt (4), both sides of the top of the moving plate (6) are bolted to vertical plates (7), the vertical plates The interior of the movable plate (7) is rotatably connected to two rotating rollers (8); both sides of the top of the movable plate (6) are rotatably connected to rotating rollers (9); the top of the gantry (2) is bolted to a sliding rod (10); the surface of the sliding rod (10) is slidably connected to a sliding sleeve (11); the top of the sliding sleeve (11) is bolted to the movable plate (6); one side of the bottom plate (1) is bolted to a box (13); the interior of the pulley (3) is bolted to two motors (14); the output end of the motor (14) is bolted to a rotating shaft (15) via a coupling.
2. The wire winding system for an electronic transformer according to claim 1, characterized in that: A wire coil (16) is sleeved on the surface of the rotating shaft (15), and a limit nut (17) is threadedly connected to the surface of the rotating shaft (15).
3. The wire winding system for an electronic transformer according to claim 1, characterized in that: The bottom of the bottom plate (1) and the gantry (2) are bolted to a base (18), and the bottom of the base (18) is provided with anti-slip grooves.
4. The wire winding system for an electronic transformer according to claim 1, characterized in that: A side plate (19) is bolted to one side of the box body (13), and a heat dissipation hole (20) is provided inside the side plate (19).
5. The wire winding system for an electronic transformer according to claim 1, characterized in that: A mounting plate (22) is bolted to the top of the movable plate (6), and a guide wheel (21) is rotatably connected to one side of the mounting plate (22).