Drum-type three-dimensional emulsifier raw material preparation charging basket
By using multiple sets of stirring teeth and arc paddles in the emulsifier raw material preparation barrel, combined with servo asynchronous motor drive, the problem of uneven mixing of traditional equipment is solved, efficient and uniform emulsifier preparation is achieved, and the preparation is improved Quality and efficiency reduce production costs.
Patent Information
- Application Number
- CN202420845800.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The internal stirring structure of traditional emulsifier preparation equipment is single, resulting in uneven mixing, which cannot meet the high requirements of modern emulsifier preparation, affecting the preparation efficiency and quality and increasing production costs.
Design a drum type three-dimensional emulsifier raw material preparation barrel, adopting multiple sets of stirring teeth, arc paddles, conical covers, long shafts, transmission components and dragon paddles to drive the stirring teeth and arcs through a servo asynchronous motor to drive the rotating shaft. The paddle is equipped with a long stirring rod and a short stirring rod to achieve multi-directional mixing and rolling, improving the stirring effect.
A more efficient and uniform mixing process is achieved, improving the preparation quality and efficiency of emulsifiers and reducing production costs.
Smart Images
Figure CN222239755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifier production auxiliary equipment, in particular to a drum-type three-dimensional emulsifier raw material preparation barrel. Background Art
[0002] In the production of emulsifiers, after the initial materials are added into the raw material barrel, the raw materials need to be stirred and reacted in the raw material barrel. In the emulsifier preparation process, the mixing, emulsification and homogenization of the initial raw materials are key steps. These steps require an efficient and uniform mixing process to ensure the quality and performance of the emulsifier.
[0003] The emergence of the drum-type three-dimensional emulsifier raw material preparation barrel is to solve these problems. It adopts a drum design, which allows the raw materials to roll and mix inside the drum, thereby achieving an efficient and uniform mixing process.
[0004] However, the internal stirring structure of traditional preparation equipment is relatively simple, and there are often problems such as uneven mixing leading to poor emulsification effect. It cannot meet the high requirements of modern emulsifier preparation, and cannot effectively improve the preparation efficiency and quality of emulsifiers, as well as reduce production costs. In view of this, we proposed a drum-type three-dimensional emulsifier raw material preparation barrel. Utility Model Content
[0005] The purpose of the utility model is to provide a drum-type three-dimensional emulsifier raw material preparation barrel to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a drum-type three-dimensional emulsifier raw material preparation barrel, comprising a frame, a barrel body is fixedly installed in the center of the frame, a discharge pipe is fixedly installed at the bottom of the barrel body, a barrel cover is fixedly installed on the top of the barrel body, a feed pipe and a liquid inlet pipe are fixedly installed inside the barrel cover, and a rotating assembly is arranged on the frame, and the rotating assembly includes:
[0007] A bracket, the top of the barrel cover is fixedly mounted with a bracket, a servo asynchronous motor is fixedly mounted on the outside of the bracket, a rotating shaft is fixedly mounted on the output end of the bottom end of the servo asynchronous motor, the rotating shaft is rotatably mounted inside the center of the barrel cover, a fixing block is fixedly mounted on the outside of the bottom end of the rotating shaft, and a stirring tooth is fixedly mounted on the outside of the fixing block;
[0008] A short column, the bottom of the fixed block is fixedly mounted with the short column, an arc-shaped propeller is fixedly mounted on the outside of the short column, and a conical cover is fixedly mounted on the top of the fixed block;
[0009] A long shaft is rotatably installed inside the barrel cover, the outer side of the rotating shaft is installed inside one end of the transmission component, the outer side of the long shaft is installed inside the other end of the transmission component, and an auger paddle is fixedly installed at the bottom of the long shaft.
[0010] Preferably, the stirring teeth are provided in a plurality of groups, and the plurality of groups of stirring teeth are arranged in a circular array with equal spacing inside the barrel body with the center of the circular cross section of the fixed block as the array center, so as to achieve a better stirring effect.
[0011] Preferably, the short columns and arc-shaped paddles are provided in multiple groups, and the multiple groups of the short columns and arc-shaped paddles are arranged in a circular array with equal intervals inside the barrel body with the center of the circular cross-section of the fixed block as the array center, so as to achieve a better stirring effect.
[0012] Preferably, the long shaft, transmission assembly and auger paddles are provided in two groups, and the two groups of the transmission assemblies are staggered in the up and down directions, and the two groups of the auger paddles have opposite rotation directions, so as to achieve a better mixing effect.
[0013] Preferably, an auxiliary component is provided inside the barrel body, a short shaft is fixedly installed at the bottom of the rotating shaft, a long stirring rod is fixedly installed at the outer side of the top end of the short shaft, and a short stirring rod is fixedly installed at the outer side of the bottom end of the short shaft. There are multiple groups of long stirring rods and short stirring rods, and the two are in a vertical relationship, so as to achieve a better mixing effect.
[0014] Preferably, one end of the long stirring rod away from the short shaft is fixedly connected to one end of a scraper rod, and the other end of the scraper rod is slidably fitted to the arc-shaped outer wall of the bottom end of the barrel body.
[0015] Compared with the prior art, the utility model provides a drum-type three-dimensional emulsifier raw material preparation barrel, which has the following beneficial effects:
[0016] 1. In order to better prepare the emulsifier raw materials, the drum-type three-dimensional emulsifier raw material preparation barrel is provided with a rotating component to start the servo asynchronous motor on the outside of the bracket, thereby cooperating with the rotating shaft, fixed block, stirring teeth, short column, arc paddle and conical cover to achieve better stirring and mixing effects. At the same time, the long shaft, transmission component and auger paddle can further improve the stirring effect, thereby better preparing the emulsifier raw materials.
[0017] 2. In order to achieve a better preparation effect, the drum-type three-dimensional emulsifier raw material preparation barrel is provided with an auxiliary component. When the rotating shaft rotates, the short shaft is driven to rotate synchronously, thereby driving the long stirring rod and the short stirring rod to rotate synchronously, thereby further improving the stirring and mixing effect, and at the same time driving the scraper rod to rotate synchronously, thereby achieving a better preparation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic top view of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the connection of some structures of the utility model;
[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle A area;
[0021] Figure 4 This is a schematic cross-sectional view of the barrel body and barrel cover of the utility model;
[0022] Figure 5 This is a schematic cross-sectional view of the barrel of the utility model;
[0023] Figure 6 It is a bottom view schematic diagram of the rotating shaft of the utility model.
[0024] In the figure: 1. frame; 2. barrel body; 3. discharge pipe; 4. barrel cover; 5. feed pipe; 6. liquid inlet pipe; 7. rotating assembly; 71. bracket; 72. servo asynchronous motor; 73. rotating shaft; 74. fixing block; 75. stirring teeth; 76. short column; 77. arc paddle; 78. conical cover; 79. long shaft; 710. transmission assembly; 711. auger paddle; 8. auxiliary assembly; 81. short shaft; 82. long stirring rod; 83. short stirring rod; 84. scraper rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6 The utility model provides a technical solution: a drum-type three-dimensional emulsifier raw material preparation barrel, including a frame 1, a barrel body 2 is fixedly installed inside the center of the frame 1, the barrel body 2 is divided into an upper and lower part, the upper part is cylindrical, and the lower part is conical, a discharge pipe 3 is fixedly installed at the bottom of the barrel body 2, the outer side of the discharge pipe 3 is connected to an external collecting device, a barrel cover 4 is fixedly installed on the top of the barrel body 2, and a feed pipe 5 and a liquid inlet pipe 6 are fixedly installed inside the barrel cover 4. First, the material (emulsifier raw material initial material) is injected into the barrel body 2 through the feed pipe 5 and the liquid inlet pipe 6.
[0027] In one embodiment of the utility model, a rotating assembly 7 is provided on the frame 1, and the rotating assembly 7 includes a bracket 71, and the bracket 71 is fixedly installed on the top of the barrel cover 4. The bracket 71 is provided with two groups, and a servo asynchronous motor 72 is fixedly installed on the outside of the bracket 71. A rotating shaft 73 is fixedly installed on the output end of the bottom end of the servo asynchronous motor 72. The rotating shaft 73 is rotatably installed inside the center of the barrel cover 4, and then the servo asynchronous motor 72 on the outside of the bracket 71 is started, so that the rotating shaft 73 rotates, and a fixed block 74 is fixedly installed on the outside of the bottom end of the rotating shaft 73, and a stirring tooth 75 is fixedly installed on the outside of the fixed block 74, so as to In a further step, a plurality of stirring teeth 75 are provided, and the plurality of stirring teeth 75 are arranged in a circular array at equal intervals with the center of the circular cross section of the fixed block 74 as the center of the array, so that the stirring effect is better, thereby driving the fixed block 74 and the stirring teeth 75 to rotate synchronously, a short column 76 is fixedly installed at the bottom of the fixed block 74, and an arc-shaped paddle 77 is fixedly installed on the outside of the short column 76. Further, five groups of short columns 76 and arc-shaped paddles 77 are provided, and the five groups of short columns 76 and arc-shaped paddles 77 are arranged in a circular array at equal intervals with the center of the circular cross section of the fixed block 74 as the center of the array, so that the stirring effect is better. Well, a conical cover 78 is fixedly installed on the top of the fixed block 74 to prevent the material from accumulating on the top of the fixed block 74. A long shaft 79 is rotatably installed inside the barrel cover 4, thereby driving the short column 76 and the arc paddle 77 to rotate synchronously, so that the mixed material can be fully turned up and down, so as to achieve a better stirring and mixing effect. The outer side of the rotating shaft 73 is driven and installed inside one end of the transmission component 710, and the outer side of the long shaft 79 is driven and installed inside the other end of the transmission component 710. It is worth noting that the transmission component 710 is composed of a pulley and a transmission belt, so it has been drawn in the figure but not numbered in detail, so it will not be repeated here. At the same time, the transmission of the transmission assembly 710 makes the long shaft 79 rotate synchronously, and an auger paddle 711 is fixedly installed at the bottom of the long shaft 79. Furthermore, there are two groups of long shaft 79, transmission assembly 710 and auger paddle 711, and the two groups of transmission assembly 710 are staggered in the up and down directions. The two groups of auger paddles 711 have opposite rotation directions, so that the two groups of auger paddles 711 rotate synchronously in the same direction. However, since the two groups of auger paddles 711 have opposite rotation directions, the mixed material inside the barrel body 2 is fully tumbled up and down, which can further enhance the stirring effect, and then the emulsifier raw materials can be better prepared.
[0028] In one embodiment of the utility model, an auxiliary component 8 is provided inside the barrel body 2, and a short shaft 81 is fixedly installed at the bottom of the rotating shaft 73. Furthermore, when the rotating shaft 73 rotates, the short shaft 81 is driven to rotate synchronously. A long stirring rod 82 is fixedly installed on the outer side of the top end of the short shaft 81, and a short stirring rod 83 is fixedly installed on the outer side of the bottom end of the short shaft 81. Two groups of long stirring rod 82 and short stirring rod 83 are provided, and the two are in a vertical relationship, so that the mixing effect is better, thereby driving the long stirring rod 82 and the short stirring rod 83 to rotate synchronously, thereby further improving the stirring and mixing effect. Furthermore, one end of the long stirring rod 82 away from the short shaft 81 is fixedly connected to one end of the scraper rod 84, and the other end of the scraper rod 84 slides and fits the arc-shaped outer wall of the bottom end of the barrel body 2. Two groups of scraper rods 84 are provided, and the scraper rods 84 are driven to rotate synchronously at the same time, thereby avoiding the accumulation of materials and sticking to the inner wall of the barrel body 2, which can then make the preparation effect better, and finally the materials are discharged through the discharge pipe 3.
[0029] Working principle: First, the material (emulsifier raw material) is injected into the barrel 2 through the feed pipe 5 and the liquid inlet pipe 6, and then the servo asynchronous motor 72 outside the bracket 71 is started, so that the rotating shaft 73 rotates, thereby driving the fixed block 74 and the stirring teeth 75 to rotate synchronously, thereby driving the short column 76 and the arc-shaped paddle 77 to rotate synchronously, so that the mixed material can be fully turned up and down, so as to achieve a better stirring and mixing effect. At the same time, the transmission of the transmission component 710 is coordinated to make the long shaft 79 rotate synchronously, so that the two sets of auger paddles 711 rotate synchronously in the same direction, but Since the two groups of auger paddles 711 rotate in opposite directions, the mixed material inside the barrel body 2 can fully roll up and down, thereby further improving the stirring effect, and thus better preparing the emulsifier raw materials. Furthermore, when the rotating shaft 73 rotates, it drives the short shaft 81 to rotate synchronously, thereby driving the long stirring rod 82 and the short stirring rod 83 to rotate synchronously, thereby further improving the stirring and mixing effect, and at the same time drives the scraper rod 84 to rotate synchronously, thereby avoiding the accumulation of materials and adhering to the inner wall of the barrel body 2, thereby achieving a better preparation effect, and finally the material is discharged through the discharge pipe 3.
[0030] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A drum-type three-dimensional emulsifier raw material preparation barrel, comprising a frame (1), a barrel body (2) fixedly installed in the center of the frame (1), a discharge pipe (3) fixedly installed at the bottom of the barrel body (2), a barrel cover (4) fixedly installed on the top of the barrel body (2), a feed pipe (5) and a liquid inlet pipe (6) fixedly installed inside the barrel cover (4), characterized in that: The frame (1) is provided with a rotating assembly (7), and the rotating assembly (7) comprises: A bracket (71), the top of the barrel cover (4) is fixedly mounted with the bracket (71), a servo asynchronous motor (72) is fixedly mounted on the outside of the bracket (71), a rotating shaft (73) is fixedly mounted on the output end of the bottom end of the servo asynchronous motor (72), the rotating shaft (73) is rotatably mounted inside the center of the barrel cover (4), a fixing block (74) is fixedly mounted on the outside of the bottom end of the rotating shaft (73), and a stirring tooth (75) is fixedly mounted on the outside of the fixing block (74); A short column (76), the bottom of the fixed block (74) is fixedly mounted with the short column (76), an arc-shaped paddle (77) is fixedly mounted on the outside of the short column (76), and a conical cover (78) is fixedly mounted on the top of the fixed block (74); The barrel cover (4) is provided with a long shaft (79) which is rotatably mounted inside the long shaft (79). The outer side of the rotating shaft (73) is transmission-mounted inside one end of the transmission assembly (710). The outer side of the long shaft (79) is transmission-mounted inside the other end of the transmission assembly (710). An auger paddle (711) is fixedly mounted on the bottom of the long shaft (79).
2. A drum-type three-dimensional emulsifier raw material preparation barrel according to claim 1, characterized in that: The stirring teeth (75) are provided in a plurality of groups, and the plurality of groups of stirring teeth (75) are arranged in a circular array at equal intervals inside the barrel body (2) with the center of the circular cross section of the fixed block (74) as the center of the array.
3. A drum-type three-dimensional emulsifier raw material preparation barrel according to claim 1, characterized in that: The short columns (76) and the arc-shaped paddles (77) are provided in a plurality of groups, and the plurality of groups of the short columns (76) and the arc-shaped paddles (77) are arranged in a circular array at equal intervals inside the barrel body (2) with the center of the circular cross section of the fixed block (74) as the center of the array.
4. A drum-type three-dimensional emulsifier raw material preparation barrel according to claim 1, characterized in that: The long shaft (79), the transmission assembly (710) and the auger paddle (711) are provided in two groups, and the two groups of the transmission assembly (710) are staggered in the vertical direction, and the two groups of the auger paddle (711) have opposite rotation directions.
5. The drum-type three-dimensional emulsifier raw material preparation barrel according to claim 1, characterized in that: An auxiliary component (8) is arranged inside the barrel body (2); a short shaft (81) is fixedly mounted on the bottom of the rotating shaft (73); a long stirring rod (82) is fixedly mounted on the outer side of the top end of the short shaft (81); a short stirring rod (83) is fixedly mounted on the outer side of the bottom end of the short shaft (81); and the long stirring rod (82) and the short stirring rod (83) are arranged in multiple groups, and the two are in a vertical relationship.
6. A drum-type three-dimensional emulsifier raw material preparation barrel according to claim 5, characterized in that: One end of the long stirring rod (82) away from the short shaft (81) is fixedly connected to one end of a scraper rod (84), and the other end of the scraper rod (84) is slidably fitted to the arc-shaped outer wall at the bottom end of the barrel body (2).