Automatic cleaning device for precisely leveled surface of high-strength aluminum plate
By designing an automatic cleaning device, the upper and lower surfaces of the aluminum plate are double cleaned by conveyor belts, cleaning brush rods and trouser rods, which solves the problems of low cleaning efficiency and large workload in the existing technology, and improves the cleaning quality before leveling of the aluminum plate and Work efficiency.
Patent Information
- Application Number
- CN202323490922.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-21
AI Technical Summary
The existing aluminum plate cleaning technology requires staff to assist in flipping the aluminum plate, resulting in low cleaning efficiency and large workload, and the inability to effectively clean the upper and lower sides of the aluminum plate, which may cause damage and rework during normalization.
A high-strength aluminum plate precision leveling surface automatic cleaning device is designed, using support plate, auxiliary mechanism and cleaning mechanism, and automatic cleaning and wiping of the upper and lower sides of the aluminum plate through conveyor belt, cleaning brush rod and cleaning tampon rod, using locking column and Positioning slots facilitate replacement and maintenance of cleaning brush and tampon rods.
The double cleaning of the upper and lower surfaces of the aluminum plate is achieved, which improves the cleanliness and work efficiency, reduces the workload of staff, is simple to operate, and does not require auxiliary flip of the aluminum plate, which improves the pretreatment quality before leveling.
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Figure CN222241480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate cleaning, in particular to an automatic cleaning device for the precise leveling surface of a high-strength aluminum plate. Background Art
[0002] During the processing and manufacturing process of aluminum plates, they will be affected by factors such as residual stress, mechanical cutting or thermal cutting, temperature changes, etc., which will cause internal stress and flatness defects in the aluminum plates. In order to reduce the rework rate and scrap rate of these products, leveling machines will be used to level them. Before leveling the high-strength aluminum plates, the upper and lower surfaces will be cleaned in advance to avoid debris adhesion and damage to the surface of the high-strength aluminum plates during leveling. This preliminary work is to improve the precision of the high-strength aluminum plates.
[0003] In the prior art, a cleaning mechanism is used to clean the aluminum plate. The traditional cleaning mechanism can only clean one side, and requires staff to assist in flipping the other side. During the continuous cleaning of the aluminum plate, the workload of the staff will increase and the cleaning efficiency will be reduced.
[0004] Therefore, an automatic cleaning device for the precise leveling surface of a high-strength aluminum plate is proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the problems raised in the above background technology, and to provide an automatic cleaning device for the precise leveling surface of a high-strength aluminum plate.
[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0007] A device for automatically cleaning the surface of a high-strength aluminum plate with precision leveling comprises a support plate, one side of the support plate is provided with an auxiliary mechanism for cleaning and feeding the aluminum plate, one side of the support plate is provided with a support column, one side of the support plate is provided with a cleaning mechanism for cleaning the upper and lower surfaces of the aluminum plate, the cleaning mechanism comprises two fixed plates, the two fixed plates are mounted on the front side of the support plate, the front sides of the two fixed plates are both provided with connecting plates, four positioning grooves are opened on the upper and lower sides of the two connecting plates, two cleaning brush rods are arranged on the inner walls of the four positioning grooves, and four locking columns are threadedly mounted between the two cleaning brush rods and the connecting plates.
[0008] Furthermore, the auxiliary mechanism includes a conveyor belt, a rectangular slot is passed through the top side of the support plate, a guide roller is rotatably installed in the rectangular slot, a driving roller is rotatably installed in the rectangular slot, and the guide roller and the driving roller are rotatably installed on the support plate respectively, the conveyor belt is arranged on the outer walls of the guide roller and the driving roller, a loading box is installed on the top side of the support plate, a push port is arranged on the rear side of the loading box, a discharge port is arranged on the front side of the loading box, a push block is installed on the top side of the conveyor belt, and the push block is adapted to the push port, a motor is installed on the left side of the driving roller, and the motor is installed on the left side of the support plate.
[0009] Furthermore, the push port is located at the left center line of the loading box, and the push port is at the same height as the discharge port.
[0010] Furthermore, the cleaning mechanism also includes two cleaning tampon rods, four positioning grooves 2 are opened on the upper and lower sides of the two connecting plates, the two cleaning tampon rods are arranged on the inner walls of the four positioning grooves 2, and four locking columns 2 are threadedly installed between the two cleaning tampon rods and the connecting plates.
[0011] Furthermore, the distance between the two cleaning brush rods is smaller than the height of the discharge port, and the distance between the two cleaning cotton strip rods is smaller than the height of the discharge port.
[0012] Furthermore, a sliding groove is provided on the bottom side of the two fixing plates, a sliding block is slidably mounted on the inner wall of the two sliding grooves, and a storage box is mounted on the opposite side of the two sliding blocks.
[0013] The beneficial effects of the utility model are as follows:
[0014] The utility model is provided with the conveyor belt, the cleaning brush rod and the cleaning cotton strip rod, etc., and when in use, the device is firstly matched with the leveling machine, the motor is started to drive the driving roller to rotate, and the conveyor belt is the transmission hub of the guide roller and the driving roller, and the guide roller is the guide of the conveyor belt, driving the conveyor belt to transmit, and the pushing block moves accordingly, slides in the pushing port, and pushes the aluminum plates in the feeding box out of the discharging port one by one, and continues to push forward, and the aluminum plate will pass between the two cleaning brush rods to clean the upper and lower surfaces of the aluminum plate, and as the aluminum plate is continuously pushed, the aluminum plate that has been cleaned will pass through the two cleaning cotton strip rods to wipe the upper and lower surfaces thereof, so as to prevent the existence of debris that has not been completely cleaned, and improve the cleanliness, and the aluminum plate that has been double-cleaned will be pushed into the leveling machine under the action of the pushing block, and the debris finally cleaned will fall into the storage box, thereby realizing double cleaning of the upper and lower surfaces of the aluminum plate, improving the cleanliness, and no staff auxiliary cleaning is required, thereby reducing the workload of the staff, improving the work efficiency, simple operation, and strong practicality.
[0015] The utility model facilitates the replacement and maintenance of the cleaning brush rod and the cleaning cotton strip rod by arranging the locking column 1, the positioning groove 1 and the locking column 2. The use of the positioning groove 1 and the positioning groove 2 facilitates the installation and positioning of the cleaning brush rod and the cleaning cotton strip rod, prevents deviation, and improves the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the exploded structure of the feeding mechanism of the utility model;
[0018] Figure 3 It is a partial structural schematic diagram of the cleaning brush rod of the utility model.
[0019] : 1. Support plate; 2. Support column; 3. Auxiliary mechanism; 301. Rectangular notch; 302. Guide roller; 303. Drive roller; 304. Conveyor belt; 305. Motor; 306. Push block; 307. Loading box; 308. Push port; 309. Discharge port; 4. Cleaning mechanism; 401. Fixed plate; 402. Connecting plate; 403. Positioning slot one; 404. Cleaning brush rod; 405. Locking column one; 406. Cleaning cotton strip rod; 407. Sliding slot; 408. Sliding block; 409. Storage box; 410. Positioning slot two; 411. Locking column two. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0024] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] like Figure 1-3 As shown, an automatic cleaning device for the precision leveling surface of a high-strength aluminum plate comprises a support plate 1, one side of the support plate 1 is provided with an auxiliary mechanism 3 for cleaning and feeding the aluminum plate, one side of the support plate 1 is provided with a support column 2, one side of the support plate 1 is provided with a cleaning mechanism 4 for cleaning the upper and lower surfaces of the aluminum plate, the cleaning mechanism 4 comprises two fixed plates 401, the two fixed plates 401 are installed on the front side of the support plate 1, the front sides of the two fixed plates 401 are both provided with connecting plates 402, the upper and lower sides of the two connecting plates 402 are provided with four positioning grooves 403, the inner walls of the four positioning grooves 403 are provided with two cleaning brush rods 404, four locking columns 405 are threadedly installed between the two cleaning brush rods 404 and the connecting plates 402, in this embodiment, when in use, firstly, the device is aligned with the leveling machine, and then the aluminum plates are stacked and placed in the auxiliary mechanism 3 in turn, the auxiliary mechanism 3 is started to push the aluminum plates individually to the two The auxiliary mechanism 3 continuously pushes the aluminum plate between the two cleaning brush rods 404, so that the two cleaning brush rods 404 clean the upper and lower surfaces of the aluminum plate, and the cleaned debris will fall into the collecting parts of the cleaning mechanism 4, and the cleaned aluminum plate will pass through the wiping parts of the cleaning mechanism 4 to wipe the upper and lower surfaces to ensure cleanliness and prevent incomplete cleaning and debris from still being attached. The aluminum plate that has been double cleaned will enter the leveling machine under the pushing action of the auxiliary mechanism 3 for precise leveling. During long-term use, if the cleaning brush rod 404 needs to be replaced, it will be released and replaced through the locking column 405. The setting of the positioning groove 403 is to prevent the cleaning brush rod 404 from deviating and quickly positioning it when it is installed, thereby realizing double cleaning of the upper and lower surfaces of the aluminum plate, improving cleanliness, and eliminating the need for staff to assist in cleaning, reducing the workload of staff, improving work efficiency, simple operation, and strong practicality.
[0026] like Figure 1-2As shown, the auxiliary mechanism 3 includes a conveyor belt 304, a rectangular notch 301 is passed through the top side of the support plate 1, a guide roller 302 is rotatably installed in the rectangular notch 301, a driving roller 303 is rotatably installed in the rectangular notch 301, and the guide roller 302 and the driving roller 303 are rotatably installed on the support plate 1 respectively, the conveyor belt 304 is arranged on the outer wall of the guide roller 302 and the driving roller 303, a loading box 307 is installed on the top side of the support plate 1, a push port 308 is arranged on the rear side of the loading box 307, and a discharge port 309 is arranged on the front side of the loading box 307, a push block 306 is installed on the top side of the conveyor belt 304, and the push block 306 and the push port 308 is adapted, a motor 305 is installed on the left side of the driving roller 303, and the motor 305 is installed on the left side of the support plate 1. In the present embodiment, it is explained here that the length, width and height of the discharge port 309 are adapted to a single aluminum plate, and the motor 305 is started to drive the driving roller 303 to rotate, and the conveyor belt 304 is the transmission hub of the guide roller 302 and the driving roller 303, and the guide roller 302 is the guide of the conveyor belt 304, driving the conveyor belt 304 to transmit, and the pushing block 306 moves accordingly, slides in the pushing port 308, and pushes the aluminum plates in the loading box 307 out of the discharge port 309 individually, and continues to push forward, thereby pushing the aluminum plates to be loaded.
[0027] like Figure 1-2 As shown, the push port 308 is located at the left center line of the loading box 307, and the push port 308 is at the same height as the discharge port 309. In this embodiment, the stability of the single push of the aluminum plate is improved by setting the position and height of the push port 308.
[0028] like Figure 1-3 As shown, the cleaning mechanism 4 also includes two cleaning tampon rods 406, and four positioning grooves 410 are opened on the upper and lower sides of the two connecting plates 402. The two cleaning tampon rods 406 are arranged on the inner walls of the four positioning grooves 410, and four locking columns 411 are threadedly installed between the two cleaning tampon rods 406 and the connecting plates 402. In this embodiment, the aluminum plate to be cleaned will pass through the two cleaning tampon rods 406 to wipe the upper and lower surfaces thereof to prevent debris that is not completely cleaned and improve the cleanliness. When the two cleaning tampon rods 406 need to be replaced and maintained after being used for a period of time, the fixing between the cleaning tampon rods 406 and the connecting plates 402 is released by the locking columns 411, and the positioning grooves 410 are set to install and position the cleaning tampon rods 406 to prevent deviation.
[0029] like Figure 1-3As shown, the distance between the two cleaning brush rods 404 is smaller than the height of the discharge port 309, and the distance between the two cleaning cotton strip rods 406 is smaller than the height of the discharge port 309. In this embodiment, the height of the two cleaning brush rods 404 and the two cleaning cotton strip rods 406 are set so that they can fit the aluminum plate more closely to clean it, thereby improving the cleaning effect.
[0030] like Figure 2-3 As shown, sliding grooves 407 are provided on the bottom sides of the two fixed plates 401, and sliders 408 are slidably installed on the inner walls of the two sliding grooves 407. Storage boxes 409 are installed on the opposite sides of the two sliders 408. In this embodiment, the debris cleaned by the two cleaning brush rods 404 will fall into the storage box 409. When a certain value of debris is collected in the storage box 409, the debris can be detached by pulling the slider 408 to slide in the sliding groove 407 for transportation.
[0031] In summary, when in use, firstly make the device correspond to the leveling machine, then stack the aluminum plates horizontally in sequence and place them in the auxiliary mechanism 3, start the auxiliary mechanism 3 to push the aluminum plates individually between the two cleaning brush rods 404, and the auxiliary mechanism 3 continuously pushes the aluminum plates so that the two cleaning brush rods 404 clean the upper and lower surfaces of the aluminum plates, and the cleaned debris will fall into the collecting parts of the cleaning mechanism 4, and the cleaned aluminum plates will pass through the wiping parts of the cleaning mechanism 4 to wipe the top and bottom to ensure cleanliness and prevent incomplete cleaning with debris still attached. The aluminum plates that have been double cleaned will be pushed by the auxiliary mechanism 3. Under the action, it enters the leveling machine for precise leveling. During long-term use, if the cleaning brush rod 404 needs to be replaced, it can be released and replaced through the locking column 405. The setting of the positioning groove 403 is to prevent the cleaning brush rod 404 from deviating and quickly positioning it when installing it, thereby achieving double cleaning of the upper and lower surfaces of the aluminum plate, improving the cleanliness, and no need for staff to assist in cleaning, reducing the workload of staff, improving work efficiency, simple operation, and strong practicality. It is explained here that the length, width and height of the discharge port 309 are adapted to a single aluminum plate, and the motor 305 is started to drive the drive roller 303 to rotate, and the conveyor belt 304 is The guide roller 302 is the transmission center of the driving roller 303, and the guide roller 302 is the guide of the conveyor belt 304, driving the conveyor belt 304 to transmit, and the pushing block 306 moves accordingly, slides in the pushing port 308, and pushes the aluminum plates in the loading box 307 out of the discharging port 309 individually, and continues to push forward, so as to push the aluminum plates to be loaded. The position and height setting of the pushing port 308 improves the stability of the individual pushing of the aluminum plates. The cleaned aluminum plates will pass through the two cleaning cotton strip rods 406 to wipe the upper and lower surfaces thereof to prevent the existence of debris that has not been completely cleaned and improve the cleanliness. When the two cleaning cotton strip rods When 406 needs to be replaced and maintained after being used for a period of time, the fixing between the cleaning tampon rod 406 and the connecting plate 402 is released by the locking column 411, and the positioning groove 410 is set to install and position the cleaning tampon rod 406 to prevent it from shifting. The height setting of the two cleaning brush rods 404 and the two cleaning tampon rods 406 makes it fit more closely to the aluminum plate for cleaning, thereby improving the cleaning effect. The debris cleaned by the two cleaning brush rods 404 will fall into the storage box 409. When a certain value of debris is collected in the storage box 409, it can be detached and transported by pulling the slider 408 to slide in the sliding groove 407.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic cleaning device for the precise leveling of a high-strength aluminum plate surface, comprising a support plate (1), characterized in that: An auxiliary mechanism (3) for cleaning and feeding the aluminum plate is arranged on one side of the support plate (1), a support column (2) is arranged on one side of the support plate (1), and a cleaning mechanism (4) for cleaning the upper and lower surfaces of the aluminum plate is arranged on one side of the support plate (1), and the cleaning mechanism (4) includes two fixed plates (401), the two fixed plates (401) are installed on the front side of the support plate (1), and the front sides of the two fixed plates (401) are both installed with connecting plates (402), and the upper and lower sides of the two connecting plates (402) are provided with four positioning grooves (403), and the inner walls of the four positioning grooves (403) are provided with two cleaning brush rods (404), and four locking columns (405) are threadedly installed between the two cleaning brush rods (404) and the connecting plates (402).
2. The automatic cleaning device for the precise leveling surface of a high-strength aluminum plate according to claim 1 is characterized in that: The auxiliary mechanism (3) comprises a conveyor belt (304), a rectangular notch (301) passes through the top side of the support plate (1), a guide roller (302) is rotatably mounted in the rectangular notch (301), a driving roller (303) is rotatably mounted in the rectangular notch (301), and the guide roller (302) and the driving roller (303) are rotatably mounted on the support plate (1), respectively, and the conveyor belt (304) is arranged on the outer wall of the guide roller (302) and the driving roller (303). A loading box (307) is installed on the top side of the support plate (1), a push port (308) is provided on the rear side of the loading box (307), a discharge port (309) is provided on the front side of the loading box (307), a push block (306) is installed on the top side of the conveyor belt (304), and the push block (306) is adapted to the push port (308), a motor (305) is installed on the left side of the driving roller (303), and the motor (305) is installed on the left side of the support plate (1).
3. The automatic cleaning device for the precise leveling surface of a high-strength aluminum plate according to claim 2 is characterized in that: The pushing opening (308) is located at the left center line of the loading box (307), and the pushing opening (308) is at the same height as the discharging opening (309).
4. The automatic cleaning device for the precise leveling surface of a high-strength aluminum plate according to claim 2 is characterized in that: The cleaning mechanism (4) also includes two cleaning tampon rods (406), four positioning grooves (410) are opened on the upper and lower sides of the two connecting plates (402), the two cleaning tampon rods (406) are arranged on the inner walls of the four positioning grooves (410), and four locking columns (411) are threadedly installed between the two cleaning tampon rods (406) and the connecting plates (402).
5. The automatic cleaning device for the precise leveling surface of a high-strength aluminum plate according to claim 4 is characterized in that: The distance between the two cleaning brush rods (404) is less than the height of the discharge port (309), and the distance between the two cleaning cotton strip rods (406) is less than the height of the discharge port (309).
6. The automatic cleaning device for the precise leveling surface of a high-strength aluminum plate according to claim 1 is characterized in that: The bottom sides of the two fixed plates (401) are each provided with a sliding groove (407), the inner walls of the two sliding grooves (407) are each slidably mounted with a sliding block (408), and a storage box (409) is mounted on the opposite side of the two sliding blocks (408).
