Surface processor for repairing rubber mat of die-cutting machine
By designing a servo motor-driven threaded screw and slide system on the die-cutter, it can automatically clean up dust and impurities on the surface of the rubber pad, solve the problem of shutdown caused by manual cleaning, improve production efficiency and cleaning quality, and is suitable for different sizes Glue pad.
Patent Information
- Application Number
- CN202420610576.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-27
AI Technical Summary
When used by existing die-cutters, the glue pads are easily contaminated with dust or impurities, which require manual cleaning, resulting in machine shutdown and reducing production efficiency and speed.
A die-cutter repair rubber pad surface processor is designed, including a frame, servo motor, threaded screw, transmission box, bevel gear, bevel gear, slide seat and processing scraper. The threaded screw is driven to rotate through the servo motor. Drive the slider and processing scraper to move left and right to realize automatic cleaning.
It can clean dust and impurities when the rubber pads are working without manual operation, improve production efficiency and speed, enhance cleaning coverage and quality, and is suitable for rubber pads of different diameters.
Smart Images

Figure CN222241542U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting machines, in particular to a surface processor for repairing a rubber pad of a die-cutting machine. Background Art
[0002] Die-cutting machine is also called die-cutting machine, cutting machine, CNC punching machine, mainly used for die-cutting (full cutting, half cutting), creasing and hot stamping, laminating, automatic waste discharge of some corresponding non-metallic materials, self-adhesive, EVA, double-sided tape, electronics, mobile phone pads, etc. Die-cutting machine uses steel knife, hardware mold, steel wire (or template carved from steel plate), and applies a certain pressure through the stamping plate to roll and cut the printed product or cardboard into a certain shape. It is an important equipment for post-printing packaging processing;
[0003] When the existing die-cutting machine is in use, its rubber pad is easily contaminated with dust or impurities. At this time, the dust or impurities on the rubber pad need to be cleaned manually. The manual cleaning process will put the die-cutting machine in a shutdown state to improve maintenance safety and avoid safety accidents. During the shutdown cleaning process, the production efficiency of the die-cutting machine is greatly reduced, affecting the overall production speed of the die-cutting machine. For this reason, the utility model proposes a die-cutting machine repair rubber pad surface processor, which can perform cleaning work while the rubber pad is working, thereby improving production efficiency. Utility Model Content
[0004] The utility model aims to provide a surface processor for repairing a rubber pad of a die-cutting machine, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a surface processor for repairing rubber pads for a die-cutting machine, comprising a frame, a transverse guide rail is fixedly installed on the top of the frame, a threaded screw is rotatably installed on the top of the transverse guide rail through a bearing, a servo motor is fixedly installed on the outer wall of one side of the top of the frame, the output shaft of the servo motor is provided with a transmission box, a bevel gear and a bevel gear are respectively installed inside the transmission box, the bevel gear and the bevel gear are meshed and connected, the outside of the bevel gear is fixedly connected to the output shaft of the servo motor, the outer wall of the bevel gear is fixedly connected to the end of the threaded screw, the outside of the transverse guide rail is slidably connected to a guide member, a slide seat is fixedly installed on the outer wall of the guide member, a threaded hole is provided on the back of the slide seat and above the guide member, the threaded screw rod passes through the threaded hole, and the two are threadedly connected.
[0006] Preferably, a fixing seat is fixedly mounted on the outer wall of the sliding seat, and a threaded column is mounted in the fixing seat via a bearing.
[0007] Preferably, a threaded block is sleeved on the outside of the bottom end of the threaded column, and the threaded column is threadedly connected to the threaded block.
[0008] Preferably, a processing scraper is fixedly mounted on the outer wall of the threaded block.
[0009] Preferably, side guide seats are fixedly installed on both sides of the threaded block and located on the outer surface of the sliding seat, and both sides of the threaded block are slidably connected to the side guide seats.
[0010] Preferably, a rubber pad is provided below the processing scraper, and the central axis of the rubber pad is installed in the frame through a bearing.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model can clean the surface of the rotating rubber pad by the processing scraper, so as to effectively scrape off the dust and impurities on the outer surface of the rubber pad, and achieve a certain cleaning effect. In addition, the cleaning process does not require manual operation, so there is no need to stop the die-cutting machine. The surface cleaning of the rubber pad can be completed while the die-cutting machine is working, which effectively avoids the problem of delaying the processing time due to cleaning and maintenance, and improves the overall production efficiency and production speed of the die-cutting machine.
[0013] The processing scraper can be linearly displaced left and right under the threaded transmission effect of the threaded screw and the slide seat. Therefore, in actual use, the technical effect of left and right displacement can effectively improve the coverage of the processing scraper cleaning, and can complete the cleaning of the outer surface of the entire rubber pad, greatly improving the cleaning quality of the rubber pad, with better cleaning effect and good performance.
[0014] Finally, the threaded column can be used in conjunction with the threaded block to give the processing scraper a certain degree of dynamic adjustability. Through the dynamic adjustability of the processing scraper up and down, the contact pressure between the processing scraper and the rubber pad can be effectively adjusted. With good pressure adjustability, the contact between the processing scraper and the rubber pad can be made closer, thereby effectively scraping and improving the cleaning quality;
[0015] Moreover, the up and down adjustability of the processing scraper can also be used to adjust the spacing of the rubber pads. By adjusting the processing scraper to different heights, the surface processing scraper of the utility model can be suitable for rubber pads of different diameters, which greatly improves the overall rubber pad size applicability range of the processor, reduces usage limitations, and has better use effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the left-side stereoscopic structure of the frame of an embodiment of the utility model;
[0017] Figure 2 It is a right-side perspective structural diagram of a frame according to an embodiment of the utility model;
[0018] Figure 3This is a schematic diagram of the structure of the slide assembly of an embodiment of the utility model;
[0019] Figure 4 The figure is a schematic diagram of the internal structure of the transmission box according to the embodiment of the utility model.
[0020] In the figure: 1. frame; 2. rubber pad; 3. transverse guide rail; 4. threaded screw; 5. servo motor; 6. transmission box; 7. bevel gear; 8. bevel gear; 9. slide seat; 10. threaded hole; 11. guide piece; 12. fixed seat; 13. threaded column; 14. threaded block; 15. processing scraper; 16. side guide seat. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 1-4The utility model provides an embodiment: a surface processor for repairing rubber pads for a die-cutting machine, comprising a frame 1, a transverse guide rail 3 is fixedly installed inside the top of the frame 1, a threaded screw 4 is rotatably installed above the transverse guide rail 3 through a bearing, a servo motor 5 is fixedly installed on the outer wall of one side of the top of the frame 1, the servo motor 5 is a power driving element, and is used to drive the threaded screw 4 to rotate, and the output shaft of the servo motor 5 is provided with a transmission box 6, and a bevel gear 7 and a bevel gear 8 are respectively installed inside the transmission box 6, and the bevel gear 7 and the bevel gear 8 are meshed and connected, as shown in the attached manual Figure 4 As shown;
[0025] Furthermore, the outside of the bevel gear 7 is fixedly connected to the output shaft of the servo motor 5, and the outer wall of the bevel gear 8 is fixedly connected to the end of the threaded screw 4;
[0026] This structural design can be rotated by the servo motor 5. When the servo motor 5 rotates, it drives the bevel gear 7 to rotate through the output shaft, thereby driving the bevel gear 8 to rotate synchronously through the rotation of the bevel gear 7, thereby driving the threaded screw 4 to rotate through the rotation of the bevel gear 8, thereby providing rotational power for the threaded screw 4.
[0027] In this embodiment, the transverse guide rail 3 is externally slidably connected with a guide member 11, a slide seat 9 is fixedly mounted on the outer wall of the guide member 11, a threaded hole 10 is arranged on the back of the slide seat 9 and above the guide member, the threaded screw rod 4 passes through the threaded hole 10, and the two are threadedly connected;
[0028] According to the above structure, since the slide 9 is threadedly connected to the threaded screw 4 through the threaded hole 10, when the threaded screw 4 rotates, the slide 9 thereon will perform a linear displacement to the left and right, thereby increasing the overall coverage area of subsequent cleaning and effectively improving the treatment quality of the rubber pad surface;
[0029] The left-right displacement effect of the slide 9 depends on the forward and reverse rotation of the servo motor 5 .
[0030] Furthermore, a fixed seat 12 is fixedly installed on the outer wall of the slide seat 9, a threaded column 13 is installed in the fixed seat 12 through a bearing, a threaded block 14 is sleeved on the bottom end of the threaded column 13, and the threaded column 13 is threadedly connected to the threaded block 14;
[0031] Among them, a processing scraper 15 is fixedly installed on the outer wall of the threaded block 14, and a rubber pad 2 is arranged below the processing scraper 15. The central axis of the rubber pad 2 is installed in the frame 1 through a bearing;
[0032] The rubber pad 2 of the die-cutting machine rotates continuously during operation. When the processing scraper 15 is actually used, its lower surface contacts the outer surface of the rubber pad 2. The processing scraper 15 can be used to clean the surface of the rotating rubber pad 2, thereby effectively scraping off dust and impurities on the outer surface of the rubber pad 2, achieving a certain cleaning effect. The cleaning process does not require manual operation, so there is no need to stop the die-cutting machine. The surface cleaning of the rubber pad can be completed while the die-cutting machine is working, effectively avoiding the problem of delaying processing time due to cleaning and maintenance, and effectively improving the overall production efficiency and production speed of the die-cutting machine.
[0033] The processing scraper 15 can be linearly displaced left and right under the threaded transmission effect of the threaded screw 4 and the slide 9. Therefore, in actual use, the technical effect of the left and right displacement can effectively improve the cleaning coverage of the processing scraper 15, and the outer surface cleaning work of the entire rubber pad 2 can be completed, which greatly improves the cleaning quality of the rubber pad, has a good cleaning effect, and has good performance.
[0034] Finally, the threaded column 13 can be manually rotated. When the threaded column 13 rotates, the threaded block 14 below it can move up and down, so that the processing scraper 15 can be driven to move up and down by the up and down movement of the threaded block 14;
[0035] This technical effect is achieved through the dynamic adjustability of the scraper 15 up and down during actual use, so that the contact pressure between the scraper 15 and the rubber pad 2 can be effectively adjusted. It has good pressure adjustability, which can make the contact between the scraper 15 and the rubber pad 2 closer, so as to effectively improve the cleaning quality. The up and down adjustability of the scraper 15 can also be used to adjust the spacing of the rubber pad 2. By adjusting the scraper to different heights, the surface treatment scraper of the utility model can be used for rubber pads 2 of different diameters, which greatly improves the applicable range of the overall rubber pad 2 size of the processor, reduces the limitations of use, and has a better use effect.
[0036] In this embodiment, in order to provide a certain displacement guiding effect so that the up and down adjustment process of the threaded block 14 has a more stable linear displacement effect, side guide seats 16 are fixedly installed on both sides of the threaded block 14 and located on the outer surface of the slide seat 9. The two sides of the threaded block 14 are slidably connected to the side guide seats 16, so that the side guide seats 16 can provide a certain displacement guiding property, which has a better use effect.
[0037] Working principle:
[0038] Before use, the distance between the processing scraper 15 and the rubber pad 2 can be adjusted so that the processing scraper 15 and the outer surface of the rubber pad 2 are in close contact. The adjustment method is: the threaded column 13 can be manually rotated. When the threaded column 13 rotates, the threaded block 14 below it can move up and down, so that the processing scraper 15 can be driven to move up and down by the up and down movement of the threaded block 14, so that the lower surface of the processing scraper 15 can be in contact with the outer surface of the rubber pad 2.
[0039] When the die-cutting machine is working, the rubber pad 2 rotates. When the rubber pad 2 rotates, its outer surface contacts the processing scraper 15, and the dust and impurities on the outer surface of the rubber pad 2 can be scraped off synchronously, so as to achieve the effect of cleaning the outer surface of the rubber pad 2;
[0040] The servo motor 5 can be rotated by the arrangement. When the servo motor 5 rotates, it drives the bevel gear 7 to rotate through the output shaft, thereby driving the bevel gear 8 to rotate synchronously through the rotation of the bevel gear 7, thereby driving the threaded screw 4 to rotate through the rotation of the bevel gear 8, thereby providing rotational power for the threaded screw 4;
[0041] Since the slide 9 is threadedly connected to the threaded screw 4 through the threaded hole 10, when the threaded screw 4 rotates, the slide 9 thereon will perform a left-right linear displacement, so the processing scraper 15 can perform a left-right linear displacement under the threaded transmission effect of the threaded screw 4 and the slide 9. In actual use, the technical effect of the left-right displacement can effectively improve the cleaning coverage of the processing scraper 15, so that the outer surface cleaning work of the entire rubber pad 2 can be completed, the cleaning quality of the rubber pad is greatly improved, and it has a good cleaning effect and good performance.
[0042] The threaded column 13 is used in conjunction with the threaded block 14, so that the processing scraper 15 has a certain dynamic adjustability. Through the dynamic adjustability of the processing scraper 15 up and down, the contact pressure between the processing scraper 15 and the rubber pad 2 can be effectively adjusted. It has good pressure adjustability, which can make the contact between the processing scraper 15 and the rubber pad 2 closer, thereby effectively scraping and improving the cleaning quality. The up and down adjustability of the processing scraper 15 can also be used to adjust the spacing of the rubber pad 2. Therefore, the surface treatment scraper 15 of the utility model can be used with rubber pads 2 of different diameters, which greatly improves the overall application range of the processor, reduces the limitations of use, and has a better use effect.
[0043] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A surface processor for repairing a rubber pad of a die-cutting machine, comprising a frame (1), characterized in that: A transverse guide rail (3) is fixedly installed inside the top of the frame (1), a threaded screw rod (4) is rotatably installed above the transverse guide rail (3) through a bearing, a servo motor (5) is fixedly installed on the outer wall of one side of the top of the frame (1), the output shaft of the servo motor (5) is provided with a transmission box (6), a bevel gear (7) and a bevel gear (8) are respectively installed inside the transmission box (6), the bevel gear (7) and the bevel gear (8) are meshed and connected, the outside of the bevel gear (7) is fixedly connected to the output shaft of the servo motor (5), the outer wall of the bevel gear (8) is fixedly connected to the end of the threaded screw rod (4), the outside of the transverse guide rail (3) is slidably connected, a slide seat (9) is fixedly installed on the outer wall of the guide seat (11), a threaded hole (10) is provided on the back of the slide seat (9) and above the guide member, the threaded screw rod (4) passes through the threaded hole (10), and the two are threadedly connected.
2. The die-cutting machine repair pad surface processor according to claim 1, characterized in that: A fixing seat (12) is fixedly mounted on the outer wall of the sliding seat (9), and a threaded column (13) is mounted in the fixing seat (12) via a bearing.
3. The die-cutting machine repair pad surface processor according to claim 2, characterized in that: A threaded block (14) is sleeved on the outside of the bottom end of the threaded column (13), and the threaded column (13) is threadedly connected to the threaded block (14).
4. The die-cutting machine repair pad surface processor according to claim 3, characterized in that: A processing scraper (15) is fixedly mounted on the outer wall of the threaded block (14).
5. The die-cutting machine repair pad surface processor according to claim 3, characterized in that: Side guide seats (16) are fixedly installed on both sides of the threaded block (14) and located on the outer surface of the slide seat (9), and both sides of the threaded block (14) are slidably connected to the side guide seats (16).
6. The die-cutting machine repair pad surface processor according to claim 4, characterized in that: A rubber pad (2) is provided below the processing scraper (15), and the central axis of the rubber pad (2) is installed in the frame (1) via a bearing.
