Demolding mechanism for bending forming of aluminum alloy workpiece
By designing a mold release mechanism for aluminum alloy workpieces, the hydraulic cylinder and cylinder drive limit wheels and push rollers are used to solve the problem of aluminum alloy workpieces being stuck due to elastic tension during bending, and automatic ejection and multiple The effect of angle processing.
Patent Information
- Application Number
- CN202420890633.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the processing process of existing aluminum profile bending mechanisms, aluminum alloy workpieces are prone to be stuck in the equipment due to elastic tension, which is difficult to remove and may cause personal injury, and cannot meet the production needs of multi-angle bending.
A mold release mechanism including a workbench, bending forming moving parts, workpiece limit roller parts, and lifting and demolding mechanism is designed. The limit rollers and pushing rollers are driven by hydraulic cylinders and cylinders to achieve stable clamping of aluminum alloy workpieces. Tighten and automatic ejection to ensure machining accuracy and safety.
It realizes stable bending and automatic mold release of aluminum alloy workpieces, avoids removal difficulties and personnel injury problems caused by elastic tension, and supports processing needs of multiple angles and different inner diameters.
Smart Images

Figure CN222242357U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum alloy workpiece processing, and in particular relates to a demoulding mechanism used for bending and forming aluminum alloy workpieces. Background Art
[0002] The titanium plating process for aluminum profiles belongs to the coating technology. It adds pre-plating and electroplating process steps on the basis of the conventional titanium plating process. The aluminum profile process is to place the activated plated parts in an aqueous solution of salt and hydrochloric acid for chemical treatment. In the process of processing aluminum profiles, especially the processing of strip aluminum profile workpieces, the existing bending methods are divided into manual bending and hydraulic bending. This method is not convenient for precise adjustment of the bending angle of the aluminum profile, resulting in low processing accuracy of the device and unable to meet the producer's multi-angle bending needs.
[0003] To this end, an aluminum profile mold bending mechanism with a bulletin number of "CN212285429U" includes a base, a working groove is opened inside the base, a movable groove is opened through the upper surface of the working groove, and a plurality of first limit rods and second limit rods are respectively provided at the two side edges of the movable groove, and the plurality of first limit rods and second limit rods are symmetrically arranged, a slider is cooperated and connected in the movable groove, a fixed rod is provided on the upper surface of the slider, and a bending pressure wheel is sleeved on the outer wall of the fixed rod. When in use, the strip aluminum profile to be bent is placed between the first limit wheel and the second limit wheel, the driving part is started, and the slider is driven to move, so that the bending pressure wheel moves and contacts with the aluminum profile.
[0004] For the above-mentioned aluminum profile mold bending mechanism, although the bending angle of the aluminum profile can be freely adjusted by controlling the moving distance of the slider, so that the user can freely bend the aluminum profile at multiple angles according to actual needs, it still has the following obvious defects during use: the above-mentioned mold is used to bend the aluminum alloy by directly sliding horizontally and applying pressure to the bending part during the bending process, but the limiting wheel is fixed on the base so that the workpiece with elasticity of the bending is tensioned outward on the inner side of the limiting wheel, so that when the workpiece is taken out, the tensioning force makes the workpiece stuck in the base, which makes it difficult and laborious to take out, thereby reducing the efficiency of the aluminum alloy bending processing, and when taking out, the outward elastic force at both ends of the aluminum alloy workpiece may cause personal injury. Utility Model Content
[0005] The utility model aims to provide a demoulding mechanism for bending and forming aluminum alloy workpieces to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a demolding mechanism for bending and forming aluminum alloy workpieces, comprising a workbench, wherein the center end of the end face of the workbench is laterally provided with a bending and forming moving component for pushing the aluminum alloy workpiece for bending and forming, the sides corresponding to the front and rear left ends of the bending and forming moving component are symmetrically provided with workpiece limiting roller components for limiting the two ends of the aluminum alloy workpiece to maintain stability, the corresponding right side of the workpiece limiting roller component is longitudinally symmetrically provided with a workpiece bending push roller component for assisting the aluminum alloy workpiece in the bending process to be bent into different bending inner diameters, and the bending and forming moving component A lifting and demoulding mechanism for pushing the workpiece upward for demoulding and conveying after bending is provided at the front and rear corresponding positions and at the end surface of the workbench. The lifting and demoulding mechanism includes a groove cavity symmetrically arranged on the end surface of the workbench, and a lifting cylinder for automatically lifting and demoulding the aluminum alloy workpiece after bending is symmetrically arranged inside the groove cavity. A horizontal plate for lifting the aluminum alloy workpiece conveying component is horizontally installed at the top end of the piston rod of the lifting cylinder, and workpiece conveying rollers for driving the demoulding aluminum alloy parts to move are symmetrically installed at the ends of the horizontal plate. A workpiece conveying belt for linearly conveying the aluminum alloy workpiece is driven and arranged on the workpiece conveying roller.
[0007] Preferably, the bending forming moving component includes a strip groove arranged transversely in the middle of the end surface of the workbench, and a gas-hydraulic cylinder for pushing and bending the aluminum alloy workpiece is provided on the left side of the interior of the strip groove, and a movable limiting strip block is fixed to one end of the piston rod of the hydraulic cylinder, and a vertical plate is symmetrically provided on the end surface of the movable limiting strip block, and a workpiece bending pushing wheel and a limiting cylinder member are respectively provided on the inner side of the vertical plate, and a clamping limiting wheel for limiting the position during the workpiece bending and pushing process is fixed to one end of the piston rod of the limiting cylinder member. This item can clamp the aluminum alloy workpiece at the bending position by pushing the clamping limiting wheel through the limiting cylinder member during the bending process, thereby ensuring the stability of the aluminum alloy workpiece during the bending process.
[0008] Preferably, the top end of the vertical plate extends to the outside of the upper end of the strip groove, and the workpiece bending push wheel and the clamping limit wheel on the inner side of the vertical plate are arranged at the center position of the end face of the workbench. This item realizes the clamping and fixing of the aluminum alloy workpiece placed on the workbench to avoid the rolling of the workpiece bending push wheel causing sliding and causing the bending position to shift.
[0009] Preferably, a limit push adjustment cylinder is provided at one end of the workpiece limit roller component, and the limit push adjustment cylinder is installed at the front and rear ends on the left side of the workbench end surface. This item can adjust the spacing of the workpiece limit roller component through the limit push adjustment cylinder according to the spacing of the bending inner diameter of the aluminum alloy workpiece, so as to achieve the bending angle of different inner diameter spacings at the bending point of the aluminum alloy workpiece.
[0010] Preferably, the workpiece bending pushing roller component includes pushing rollers that are laterally symmetrically arranged, and a bending adjustment cylinder for longitudinally adjusting the pushing roller is installed on one side of the workpiece bending pushing roller component. This item can limit and tighten the two ends of the bent aluminum alloy workpiece through the pushing roller, which can play a role in bending and shaping the aluminum alloy workpiece, and is beneficial to the bending and forming of the aluminum alloy workpiece.
[0011] Preferably, the surface of the workpiece conveyor belt arranged on the workpiece conveying roller for transmission is arranged as an anti-slip layer, and the workpiece conveyor belt is kept in a horizontal state with the surface of the workbench before the aluminum alloy workpiece is bent. This has the effect of automatically conveying the aluminum alloy workpiece to one side of the workbench for easy picking up through the cooperation of the workpiece conveying roller and the workpiece conveyor belt after the aluminum alloy workpiece is lifted up, demolded and suspended in the air.
[0012] The technical effects and advantages of the utility model are as follows: the demoulding mechanism for bending and forming aluminum alloy workpieces first places the aluminum alloy workpiece horizontally between the workpiece bending push wheel and the clamping limit wheel, and then pushes the clamping limit wheel to clamp the aluminum alloy workpiece at the bending position through the limit cylinder, thereby ensuring that the aluminum alloy workpiece maintains stability during bending. At this time, the hydraulic cylinder pushes the movable limit bar block to move in the bar groove, so that the workpiece bending push wheel drives the clamped aluminum alloy workpiece to move forward for bending. The workpiece limiting roller component is pushed to tighten the two ends of the aluminum alloy. As the aluminum alloy workpiece gradually moves and is bent, the workpiece limiting roller component follows the limiting pushing and adjusting cylinder to limit and tighten the two ends of the aluminum alloy workpiece. Subsequently, the bending adjusting cylinder is set to push the workpiece bending roller component to tighten and fix the middle part of the gradually bent aluminum alloy bending part to ensure the shaping of the aluminum alloy workpiece after bending, and can bend the aluminum alloy workpiece into aluminum alloy workpieces with different inner diameters and lengths, thereby being able to process aluminum alloy workpieces with different bending angles.
[0013] After the aluminum alloy workpiece is bent and formed, the limit pushing and adjusting cylinder and the bending adjusting cylinder drive the workpiece limit roller component and the workpiece bending pushing roller component to move and loosen the tightness of the aluminum alloy workpiece to remove the outward elastic tension. Then, the horizontal plate of the lifting cylinder moves upward to make the workpiece conveying roller move upward with it, and the workpiece conveying roller drives the upper part of the bent aluminum alloy workpiece through the workpiece conveyor belt. At the same time, the workpiece conveying roller drives the workpiece conveyor belt to rotate to drive the aluminum alloy workpiece to one side and move it out of the workbench for the staff to take it, thereby realizing the effect of automatic ejection and demoulding of the bent aluminum alloy workpiece, and there will be no problem that the elastic tension generated after the aluminum alloy workpiece is bent cannot be removed and the elastic force of taking out the aluminum alloy workpiece with elastic tension hits the staff and causes injuries. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is the front view of the lifting and demoulding mechanism of the utility model;
[0016] Figure 3 This is the front view of the bending and forming moving part of the utility model.
[0017] In the figure: 1. workbench; 2. bending and forming moving parts; 3. workpiece limiting roller parts; 4. workpiece bending pushing roller parts; 5. lifting and demoulding mechanism; 6. groove cavity; 7. lifting cylinder; 8. horizontal plate; 9. workpiece conveying roller; 10. workpiece conveyor belt; 11. strip groove; 12. hydraulic cylinder; 13. movable limiting strip block; 14. vertical plate; 15. workpiece bending pushing wheel; 16. limiting cylinder parts; 17. clamping limiting wheel; 18. limiting pushing adjusting cylinder; 19. bending adjusting cylinder. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 The utility model provides a technical solution: a demoulding mechanism for bending and forming an aluminum alloy workpiece, comprising a workbench 1, a bending and forming moving component 2 for pushing and bending the aluminum alloy workpiece is transversely arranged at the center end of the end surface of the workbench 1, and the bending and forming moving component 2 includes a strip groove 11 arranged transversely in the middle of the end surface of the workbench 1, which can make a moving limit strip block 13 slide stably in the strip groove 11, and the inner left side of the strip groove 11 is provided with a moving limit strip block 13 for moving the aluminum alloy workpiece. The pneumatic hydraulic cylinder 12 for pushing the bending part pushes the movable limiting strip block 13 to slide inside the strip groove 11 to drive the aluminum alloy workpiece to bend. A movable limiting strip block 13 is fixed at one end of the piston rod of the hydraulic cylinder 12, and a vertical plate 14 is symmetrically arranged on the end surface of the movable limiting strip block 13, so that the workpiece bending pushing wheel 15 and the limiting cylinder part 16 can be symmetrically arranged at the two ends of the inner side of the vertical plate 14. The inner side of the vertical plate 14 is respectively provided with a workpiece bending pushing wheel 15 and a limiting cylinder part 16, which are used to push the aluminum alloy workpiece after clamping for bending.
[0020] One end of the piston rod of the limiting cylinder 16 is fixed with a clamping limiting wheel 17 for limiting the position during the workpiece bending and pushing process, so as to clamp the aluminum alloy workpiece to ensure the stability of the bending part. The top end of the vertical plate 14 extends to the outside of the upper end of the strip groove 11, and the workpiece bending pushing wheel 15 and the clamping limiting wheel 17 on the inner side of the vertical plate 14 are arranged at the center position of the end face of the workbench 1, so as to clamp and fix the aluminum alloy workpiece placed on the end face of the workbench 1, which is beneficial to the bending work of the aluminum alloy workpiece. Part 2 has symmetrically arranged workpiece limiting roller components 3 on the sides corresponding to the front and rear left ends to limit the two ends of the aluminum alloy workpiece and maintain stability, which can play the role of tightening and positioning the two ends of the aluminum alloy workpiece during bending. A limiting push adjusting cylinder 18 is arranged at one end of the workpiece limiting roller component 3, and the limiting push adjusting cylinder 18 is installed at the front and rear ends on the left side of the end face of the workbench 1. When the two ends of the bent aluminum alloy workpiece change in bending, the limiting push adjusting cylinder 18 can push the workpiece limiting roller component 3 to move and continuously tighten.
[0021] The corresponding right side of the workpiece limiting roller component 3 is longitudinally symmetrically provided with a workpiece bending pushing roller component 4 for assisting in pushing the aluminum alloy workpiece to bend into different bending inner diameters during the bending process. This item realizes the function of limiting and tightening the two ends of the aluminum alloy workpiece after bending, and plays a role in bending and shaping. The workpiece bending pushing roller component 4 includes pushing rollers that are laterally symmetrically arranged, and one side of the workpiece bending pushing roller component 4 is installed with a bending adjustment cylinder 19 for longitudinally adjusting and moving the pushing roller, so as to realize the positioning of the workpiece during the bending process. The front and rear corresponding parts of the bending and forming moving component 2 and the end face of the workbench 1 are provided with a lifting and demolding mechanism 5 for pushing the workpiece upward for demolding and conveying after bending, which can automatically lift and demold the aluminum alloy workpiece after bending to facilitate the staff to take it.
[0022] The lifting and demoulding mechanism 5 includes a groove cavity 6 symmetrically arranged on the end surface of the workbench 1, so that the lifting cylinder 7 can be symmetrically arranged inside the groove cavity 6, and the inside of the groove cavity 6 is symmetrically provided with a lifting cylinder 7 for automatically lifting and demoulding the aluminum alloy workpiece after bending, which is used to push the horizontal plate 8 to move up and down, and the top of the piston rod of the lifting cylinder 7 is horizontally installed with a horizontal plate 8 for lifting the aluminum alloy workpiece conveying component, and the end of the horizontal plate 8 is symmetrically installed with a workpiece conveying roller 9 for driving the demoulding aluminum alloy part to move, which can drive the workpiece conveyor belt 10 to transmit so that the aluminum alloy workpiece can be transported, and the workpiece conveyor roller 9 is provided with a workpiece conveyor belt 10 for linearly conveying the aluminum alloy workpiece, which drives the aluminum alloy workpiece out of the workbench 1 to reduce the elastic tension causing damage to the staff, and the surface of the workpiece conveyor belt 10 provided on the workpiece conveying roller 9 is provided with an anti-slip layer, and the workpiece conveyor belt 10 is kept in a horizontal state with the surface of the workbench 1 before the aluminum alloy workpiece is bent, which can effectively prevent the aluminum alloy workpiece from sliding and position displacement after ejection and demoulding.
[0023] Specifically, when in use, the aluminum alloy workpiece is first placed horizontally between the workpiece bending push wheel 15 and the clamping limit wheel 17, and then the clamping limit wheel 17 is pushed by the limit cylinder 16 to clamp the bending part of the aluminum alloy workpiece, so as to ensure that the aluminum alloy workpiece maintains stability during bending. At this time, the hydraulic cylinder 12 pushes the movable limit bar block 13 to move in the bar groove 11, so that the workpiece bending push wheel 15 drives the clamped aluminum alloy workpiece to move forward for bending. The wheel component 3 presses the two ends of the aluminum alloy tightly, and as the aluminum alloy workpiece gradually moves and is bent, the workpiece limiting roller component 3 follows the limiting pushing and adjusting cylinder 18 to limit and tighten the two ends of the aluminum alloy workpiece, and then the bending adjusting cylinder 19 is set to push the workpiece to bend and push the roller component 4 to tighten and fix the middle part of the gradually bent aluminum alloy to ensure the shaping of the aluminum alloy workpiece after bending, and can bend the aluminum alloy workpiece into aluminum alloy workpieces with different inner diameters and lengths, and thus can process aluminum alloy workpieces with different bending angles.
[0024] After the aluminum alloy workpiece is bent and formed, the limit push adjustment cylinder 18 and the bending adjustment cylinder 19 drive the workpiece limit roller component 3 and the workpiece bending push roller component 4 to move and loosen the tightness of the aluminum alloy workpiece to remove the outward elastic tension. Then, the horizontal plate 8 is moved upward by the lifting cylinder 7 to make the workpiece conveying roller 9 move up with it, and the workpiece conveying roller 9 drives the upper part of the bent aluminum alloy workpiece through the workpiece conveyor belt 10. At the same time, the workpiece conveying roller 9 drives the workpiece conveyor belt 10 to rotate to drive the aluminum alloy workpiece to one side and move it out of the workbench 1 for the convenience of staff to take it, thereby realizing the effect of automatic ejection and demoulding of the bent aluminum alloy workpiece, and there will be no problem that the elastic tension generated after the aluminum alloy workpiece is bent cannot be removed and the elastic force of the aluminum alloy workpiece with elastic tension taken out hits the staff and causes injuries.
[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A demoulding mechanism for bending and forming an aluminum alloy workpiece, comprising a workbench (1), wherein a bending and forming moving component (2) for pushing and bending the aluminum alloy workpiece is transversely arranged at the center end of the end face of the workbench (1), and workpiece limiting roller components (3) for limiting and maintaining stability at both ends of the aluminum alloy workpiece are symmetrically arranged on the sides corresponding to the front and rear left ends of the bending and forming moving component (2), and workpiece bending and pushing roller components (4) for assisting the aluminum alloy workpiece in bending into different bending inner diameters are longitudinally symmetrically arranged on the corresponding right side of the workpiece limiting roller component (3), and a lifting and demoulding mechanism (5) for pushing and moving the workpiece upward after bending for demoulding and conveying is provided at the front and rear corresponding positions of the bending and forming moving component (2) and located on the end face of the workbench (1), wherein the feature is that: The demoulding lifting mechanism (5) comprises a groove cavity (6) symmetrically arranged on the end surface of the workbench (1), a lifting cylinder (7) for automatically lifting and demoulding the aluminum alloy workpiece after bending is symmetrically arranged inside the groove cavity (6), a horizontal plate (8) for lifting the aluminum alloy workpiece conveying component is horizontally installed at the top end of the piston rod of the lifting cylinder (7), a workpiece conveying roller (9) for driving the demoulding aluminum alloy part to move is symmetrically installed at the end of the horizontal plate (8), and a workpiece conveying belt (10) for linearly conveying the aluminum alloy workpiece is driven and arranged on the workpiece conveying roller (9).
2. The demoulding mechanism for bending and forming an aluminum alloy workpiece according to claim 1, characterized in that: The bending and forming moving component (2) comprises a strip groove (11) which is arranged transversely in the middle of the end face of the workbench (1); a gas-hydraulic cylinder (12) for pushing and bending the aluminum alloy workpiece is arranged on the left side inside the strip groove (11); a movable limiting strip block (13) is fixed to one end of the piston rod of the hydraulic cylinder (12); a vertical plate (14) is symmetrically arranged on the end face of the movable limiting strip block (13); a workpiece bending pushing wheel (15) and a limiting cylinder component (16) are respectively arranged on the inner side of the vertical plate (14); a clamping limiting wheel (17) for limiting the position during the workpiece bending and pushing process is fixed to one end of the piston rod of the limiting cylinder component (16).
3. The demoulding mechanism for bending and forming an aluminum alloy workpiece according to claim 2, characterized in that: The top end of the vertical plate (14) extends to the outside of the upper end of the strip groove (11), and the workpiece bending push wheel (15) and the clamping limit wheel (17) on the inner side of the vertical plate (14) are arranged at the center position of the end surface of the workbench (1).
4. The demoulding mechanism for bending and forming an aluminum alloy workpiece according to claim 1, characterized in that: A limit push adjustment cylinder (18) is arranged at one end of the workpiece limit roller component (3), and the limit push adjustment cylinder (18) is installed at the front and rear ends of the left side of the end surface of the workbench (1).
5. The demoulding mechanism for bending and forming an aluminum alloy workpiece according to claim 1, characterized in that: The workpiece bending pushing roller component (4) comprises pushing rollers which are arranged symmetrically in the transverse direction, and a bending adjustment cylinder (19) for longitudinally adjusting and moving the pushing rollers is installed on one side of the workpiece bending pushing roller component (4).
6. The demoulding mechanism for bending and forming an aluminum alloy workpiece according to claim 1, characterized in that: The surface of the workpiece conveyor belt (10) driven and arranged on the workpiece conveying roller (9) is provided with an anti-slip layer, and the workpiece conveyor belt (10) is kept in a horizontal plane state with the surface of the workbench (1) before the aluminum alloy workpiece is bent.
