Positioning device for powder plasma welding

By designing positioning devices for cylinders, slide rods, scissor brackets and motor-driven positioning devices, the problems of wear and shape adaptability of traditional powder plasma welding positioning devices are solved, and the rapid and accurate positioning of workpieces and welding heads are achieved.

CN222243053UActive Publication Date: 2024-12-27AISEI CARBIDE ALLOY TECH CO LTD
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Patent Information

Application Number
CN202421040402.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-27
Estimated Expiration
2034-05-14

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Abstract

The utility model relates to the technical field of welding positioning, and discloses a positioning device for powder plasma welding, which comprises a working table, a support is slidably connected in the working table, a bottom plate is fixedly connected to the bottom of the working table, an air cylinder is fixedly connected to the upper surface of the bottom plate, a sliding rod is fixedly connected to the output end of the air cylinder, and the sliding rod is fixedly connected to the output end of the air cylinder. And the two ends of the sliding rod are slidably connected to the interior of the bottom plate, a scissor type support is fixedly connected to the outer wall of the sliding rod, one end of the scissor type support is arranged on the lower surface of the support, and a supporting frame is slidably connected to the top of the workbench. According to the positioning device, firstly, the sliding rod is driven by the air cylinder to slide in the bottom plate, the problem that the positioning device is difficult to adapt to the sizes and the shapes of different workpieces and welding heads is solved, the workpieces and the welding heads can be quickly and accurately positioned to designated positions, and therefore the application range of the positioning device is widened while the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding positioning, in particular to a positioning device for powder plasma welding. Background Art

[0002] Powder plasma welding is an advanced welding technology that uses powdered metal materials as welding materials and heats and melts them through a plasma arc, and then fills the molten metal into the welding joint to achieve metal connection. In this welding process, the positioning device plays a vital role.

[0003] Traditional positioning devices mainly use mechanical structures, such as threads, pins and other connection methods. During long-term use, they are prone to wear and looseness, resulting in unstable positioning. They are also difficult to adapt to the sizes and shapes of different workpieces and welding heads, limiting their scope of application. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a positioning device for powder plasma welding, aiming to improve the problem that it is difficult to adapt to the sizes and shapes of different workpieces and welding heads, which limits its application range.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a positioning device for powder plasma welding, comprising a workbench, the workbench is slidably connected with a support, the bottom of the workbench is fixedly connected with a base plate, the upper surface of the base plate is fixedly connected with a cylinder, the output end of the cylinder is fixedly connected with a sliding rod, both ends of the sliding rod are slidably connected to the inside of the base plate, the outer wall of the sliding rod is fixedly connected with a scissor-type bracket, one end of the scissor-type bracket is arranged on the lower surface of the support, the top of the workbench is slidably connected with a support frame, the support frame is fixedly connected with a motor 1, the output end of the motor 1 is fixedly connected with a gear, the support frame is slidably connected with a rack 1, the gear is meshed with the rack 1, the outer wall of the rack 1 is fixedly connected with an L-shaped connecting plate, one end of the L-shaped connecting plate is fixedly connected with a fixed plate 1, and the outer wall of the fixed plate 1 is provided with a guide assembly.

[0006] Furthermore, the guide assembly includes a guide rail, one side of an outer wall of the guide rail is fixedly connected to the outer wall of the fixed plate 1, and the other side of the outer wall of the guide rail is fixedly connected to the outer wall of the support frame.

[0007] Furthermore, a triangular fixing seat is fixedly connected to the bottom of the support frame, and a fixing plate 2 is fixedly connected inside the support seat.

[0008] Furthermore, the interior of the second fixing plate is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with a driving wheel.

[0009] Furthermore, a double-sided gear ring is rotatably connected inside the second fixing plate, and the double-sided gear ring is meshed with the driving wheel.

[0010] Furthermore, a driven wheel is rotatably connected inside the second fixing plate, and the driven wheel is meshed with a double-sided gear ring.

[0011] Furthermore, a rack 2 is slidably connected inside the second fixing plate, and the rack 2 is meshed with the driven wheel.

[0012] Furthermore, the outer wall of the second rack is fixedly connected with a connecting seat, the upper surface of the connecting seat is fixedly connected with a clamping plate, and the outer wall of the clamping plate is fixedly connected with a rubber pad.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the slide bar is first driven by the cylinder to slide inside the bottom plate, and then the scissor-type bracket and the support are used to drive the workpiece to adjust its height. Then, the motor cooperates with the gear, rack, L-shaped connecting plate, guide rail and fixed plate to drive the welding head to move freely above the workpiece, which solves the problem of being difficult to adapt to the sizes and shapes of different workpieces and welding heads, and can quickly and accurately position the workpiece and the welding head to the specified position, thereby improving production efficiency and expanding its scope of application.

[0015] 2. In the utility model, firstly, the driving wheel is driven to rotate by the second motor, and then the second fixing plate, the double-sided gear ring, the driven wheel, the second rack, the connecting seat and the clamp drive the rubber pad to clamp and fix the workpiece, thereby fixing the workpiece, thereby ensuring the accurate alignment of the welding joint, reducing welding defects and improving welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a positioning device for powder plasma welding proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of a workbench of a positioning device for powder plasma welding proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of a support frame of a positioning device for powder plasma welding proposed by the utility model;

[0019] Figure 4 The utility model is a partial structural schematic diagram of one side of a fixing plate of a positioning device for powder plasma welding.

[0020] Legend:

[0021] 1. Workbench; 2. Support; 3. Bottom plate; 4. Cylinder; 5. Sliding rod; 6. Scissor-type bracket; 7. Support frame; 8. Motor 1; 9. Gear; 10. Rack 1; 11. L-shaped connecting plate; 12. Guide rail; 13. Fixed plate 1; 14. Triangular fixed seat; 15. Fixed plate 2; 16. Motor 2; 17. Driving wheel; 18. Double-sided gear ring; 19. Driven wheel; 20. Rack 2; 21. Connecting seat; 22. Clamp; 23. Rubber pad. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a positioning device for powder plasma welding, comprising a workbench 1, a support 2 is slidably connected inside the workbench 1, a bottom plate 3 is fixedly connected to the bottom of the workbench 1, a cylinder 4 is fixedly connected to the upper surface of the bottom plate 3, a slide bar 5 is fixedly connected to the output end of the cylinder 4, both ends of the slide bar 5 are slidably connected to the inside of the bottom plate 3, a scissor-type bracket 6 is fixedly connected to the outer wall of the slide bar 5, one end of the scissor-type bracket 6 is arranged on the lower surface of the support 2, a support frame 7 is slidably connected to the top of the workbench 1, and the support frame A motor 8 is fixedly connected to the inside of 7, a gear 9 is fixedly connected to the output end of the motor 8, a rack 10 is slidably connected to the inside of the support frame 7, the gear 9 is meshed with the rack 10, an L-shaped connecting plate 11 is fixedly connected to the outer wall of the rack 10, one end of the L-shaped connecting plate 11 is fixedly connected to a fixed plate 13, a guide assembly is provided on the outer wall of the fixed plate 13, the guide assembly includes a guide rail 12, one side of the outer wall of the guide rail 12 is fixedly connected to the outer wall of the fixed plate 13, and the other side of the outer wall of the guide rail 12 is fixedly connected to the outer wall of the support frame 7;

[0024] Specifically, first place the workpiece to be processed on the top of the support 2, then, through the output end of the cylinder 4, the two ends of the slide bar 5 slide inside the bottom plate 3, and use the sliding of the slide bar 5 to push one end of the scissor-type bracket 6 to move. As the scissor-type bracket 6 gradually extends, the support 2 moves up and down inside the workbench 1, thereby realizing the height positioning of the workpiece, and then the output end of the motor 8 drives the gear 9 to rotate. Due to the close engagement between the gear 9 and the rack 10, the rack 10 moves with the rotation of the gear 9. In this process, the L-shaped connecting plate 11 plays a key role, connecting the rack 10 and the fixed plate 13, thereby driving the fixed plate 13 and the welding head to move together. In order to ensure the accuracy and stability of the movement, the whole process is guided by the guide rail 12, and finally, by driving the support frame 7 to slide on the top of the workbench 1, the final positioning of the welding head is realized, ensuring the efficiency and accuracy of the welding process.

[0025] Reference Figure 1 and Figure 4 The bottom of the support frame 7 is fixedly connected with a triangular fixing seat 14, the interior of the support 2 is fixedly connected with a fixing plate 2 15, the interior of the fixing plate 2 15 is fixedly connected with a motor 2 16, the output end of the motor 2 16 is fixedly connected with a driving wheel 17, the interior of the fixing plate 2 15 is rotatably connected with a double-sided gear ring 18, the double-sided gear ring 18 is meshed with the driving wheel 17, the interior of the fixing plate 2 15 is rotatably connected with a driven wheel 19, the driven wheel 19 is meshed with the double-sided gear ring 18, the interior of the fixing plate 2 15 is slidably connected with a rack 20, the rack 20 is meshed with the driven wheel 19, the outer wall of the rack 20 is fixedly connected with a connecting seat 21, the upper surface of the connecting seat 21 is fixedly connected with a clamping plate 22, and the outer wall of the clamping plate 22 is fixedly connected with a rubber pad 23;

[0026] Specifically, the output end of the motor 2 16 is tightly connected with the driving wheel 17. When the motor 2 16 is started, its power will be transmitted to the driving wheel 17 through the output end, causing it to start rotating. Then, through the engagement with the double-sided gear ring 18, the double-sided gear ring 18 is further driven to rotate inside the fixed plate 2 15, thereby realizing the power transmission from the driving wheel 17 to the driven wheel 19. As the double-sided gear ring 18 rotates, the three driven wheels 19 inside the fixed plate 2 15 also start to rotate. The driven wheel 19 cooperates with the rack 20. When the driven wheel 19 rotates, the rack 20 will slide inside the fixed plate 2 15. Next, the rotation of the driven wheel 19 drives the movement of the clamping plate 22 through the connecting seat 21, converting the rotation of the driven wheel 19 into the linear motion of the clamping plate 22. Finally, during the movement of the clamping plate 22, the rubber pad 23 is used to clamp the workpiece.

[0027] Working principle: When the positioning device for powder plasma welding is needed, the workpiece is first placed on the upper surface of the support 2, and then the output end of the cylinder 4 drives the two ends of the slide rod 5 to slide inside the bottom plate 3, thereby pushing one end of the scissor-type bracket 6 to move, so that the scissor-type bracket 6 gradually extends, and then pushes the support 2 to move up and down inside the workbench 1 to achieve the height positioning of the workpiece, and then the output end of the motor 8 drives the gear 9 to rotate. Due to the meshing of the gear 9 and the rack 10, the rack 10 moves with the rotation of the gear 9, thereby driving the fixed plate 13 to move through the L-shaped connecting plate 11, and then driving the welding head The moving process is guided by the guide rail 12, and finally the support frame 7 can be driven to slide on the top of the workbench 1, so as to realize the positioning of the welding joint, and then the output end of the motor 2 16 drives the driving wheel 17 to rotate, thereby driving the double-sided gear ring 18 to rotate inside the fixed plate 2 15, and then the rotation of the double-sided gear ring 18 drives the three driven wheels 19 inside the fixed plate 2 15 to rotate, and then drives the three racks 20 to slide inside the fixed plate 2 15, and then the driven wheel 19 drives the clamping plate 22 to move through the connecting seat 21, and finally cooperates with the rubber pad 23 to clamp the workpiece, thereby achieving a fixing effect.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A positioning device for powder plasma welding, comprising a workbench (1), characterized in that: The workbench (1) is slidably connected to a support (2) inside, the bottom of the workbench (1) is fixedly connected to a base plate (3), the upper surface of the base plate (3) is fixedly connected to a cylinder (4), the output end of the cylinder (4) is fixedly connected to a slide bar (5), both ends of the slide bar (5) are slidably connected to the inside of the base plate (3), the outer wall of the slide bar (5) is fixedly connected to a scissor-type bracket (6), one end of the scissor-type bracket (6) is arranged on the lower surface of the support (2), and the workbench (1) is fixedly connected to the upper surface of the base plate (3). A support frame (7) is slidably connected to the top, a motor (8) is fixedly connected to the inside of the support frame (7), a gear (9) is fixedly connected to the output end of the motor (8), a rack (10) is slidably connected to the inside of the support frame (7), the gear (9) is meshed with the rack (10), an L-shaped connecting plate (11) is fixedly connected to the outer wall of the rack (10), one end of the L-shaped connecting plate (11) is fixedly connected to a fixing plate (13), and a guide assembly is provided on the outer wall of the fixing plate (13).

2. A positioning device for powder plasma welding according to claim 1, characterized in that: The guide assembly comprises a guide rail (12), one side of the outer wall of the guide rail (12) is fixedly connected to the outer wall of the fixing plate (13), and the other side of the outer wall of the guide rail (12) is fixedly connected to the outer wall of the support frame (7).

3. A positioning device for powder plasma welding according to claim 1, characterized in that: The bottom of the support frame (7) is fixedly connected to a triangular fixing seat (14), and the interior of the support (2) is fixedly connected to a second fixing plate (15).

4. A positioning device for powder plasma welding according to claim 3, characterized in that: The interior of the second fixing plate (15) is fixedly connected to the second motor (16), and the output end of the second motor (16) is fixedly connected to the driving wheel (17).

5. A positioning device for powder plasma welding according to claim 4, characterized in that: The interior of the second fixing plate (15) is rotatably connected with a double-sided gear ring (18), and the double-sided gear ring (18) is meshed with the driving wheel (17).

6. A positioning device for powder plasma welding according to claim 5, characterized in that: The interior of the second fixing plate (15) is rotatably connected with a driven wheel (19), and the driven wheel (19) is meshed with a double-sided gear ring (18).

7. A positioning device for powder plasma welding according to claim 6, characterized in that: The interior of the second fixing plate (15) is slidably connected with a second rack (20), and the second rack (20) is meshed with the driven wheel (19).

8. A positioning device for powder plasma welding according to claim 7, characterized in that: The outer wall of the second rack (20) is fixedly connected to a connecting seat (21), the upper surface of the connecting seat (21) is fixedly connected to a clamping plate (22), and the outer wall of the clamping plate (22) is fixedly connected to a rubber pad (23).