Laser welding machine with CCD (Charge Coupled Device) detection function

By designing a CCD detector structure and automatic cleaning system for easy disassembly in the laser welding machine, the problems of complex disassembly and difficult dust cleaning of workpiece surfaces are solved, and work efficiency and welding quality are improved.

CN222243100UActive Publication Date: 2024-12-27CHANGZHOU NEW DISTRICT JINLIDA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421596607.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2024-12-27
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The fixed installation of the CCD detector in existing laser welding machines is complicated, which leads to inconvenient disassembly, easy to damage, affects work efficiency, and it is difficult to clean the dust on the surface of the workpiece during welding, affecting the welding quality.

Method used

A laser welding machine with CCD detection is designed, which adopts square grooves, mounting shells, bidirectional screws, clamping plates, sliding grooves, springs, push blocks, fixing plates, bolts and other structures to facilitate the disassembly and maintenance of CCD detection machine. , and at the same time, the automatic cleaning of dust on the surface of the workpiece is achieved through hydraulic cylinders, connecting rods, moving plates, limit grooves, threaded rods, eccentric wheels, cleaning brushes and other components.

Benefits of technology

The disassembly process of the CCD detector is simplified, maintenance time is reduced, work efficiency is improved, and the welding quality is improved through automatic cleaning brushes, reducing the adverse impact of dust on the welding process.

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Abstract

The utility model relates to the technical field of welding, and discloses a laser welding machine with CCD (Charge Coupled Device) detection, which comprises a processing table, a mounting plate fixedly connected to the rear part of the top end of the processing table, a laser welding head fixedly mounted at the bottom of the front end of the mounting plate, a square groove formed in the top of the mounting plate, and a mounting shell fixedly connected to the front end of the top of the mounting plate, the rear end of the interior of the mounting shell is rotationally connected with a bidirectional lead screw, the two ends of the bidirectional lead screw are in threaded connection with clamping plates, two sliding grooves are formed in the bottom end of the interior of the mounting shell, the rear ends of the clamping plates are slidably connected into the sliding grooves, and a plurality of columnar grooves are formed in the rear end of the square groove. According to the utility model, the dismounting process of the CCD detection machine is simplified, so that the delayed working time during dismounting is reduced, the phenomenon that the working progress is delayed is reduced, the CCD detection machine is convenient to maintain and overhaul in time, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a laser welding machine with CCD detection. Background Art

[0002] CCD refers to charge coupled device, which is an image sensor widely used in machine vision and image acquisition systems. It can not only provide high-precision image data, but also realize the automation and intelligence of the welding process, provide high-precision image data, and ensure the accuracy and reliability of welding. Laser welding machine is an advanced welding equipment that uses high-energy laser pulses to locally heat the surface of the welding material. It is a thermal processing process that converts the laser beam into a high-energy heat source to melt and weld the workpiece surface.

[0003] After searching, the laser welding machine disclosed in the Chinese patent with application number CN202222188337.2 is aimed at the laser welding of aluminum shell batteries. The tolerance of the aluminum shell batteries themselves is relatively large, and there is a cumulative tolerance in the stacking of aluminum shell batteries. The original technology is to weld through pre-set coordinates. The tolerance of each battery is inconsistent, and there is a risk of welding deviation during welding; at the same time, there is a risk of batteries being placed upside down in the battery stack, and welding after the batteries are placed upside down is prone to fire. Therefore, a three-axis drive mechanism and a visual mechanism are provided, which can accurately visually position the battery pack during welding to avoid welding deviation. At the same time, the visual mechanism can detect the positive and negative pole directions of the battery to avoid welding of the upside-down batteries.

[0004] During the use of the above-mentioned laser welding machine, since the CCD camera is fixedly installed on the laser welding machine, when the laser welding machine is in use, the CCD camera may be damaged due to long-term use and debris flying, thereby requiring the CCD camera to be repaired. The above-mentioned CCD camera is relatively complicated to fix and is not convenient for disassembly, which makes the disassembly of the CCD camera waste working time and delay the work progress, thereby easily reducing work efficiency. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a laser welding machine with CCD detection.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a laser welding machine with CCD detection comprises a processing table, a mounting plate is fixedly connected to the top rear part of the processing table, a laser welding head is fixedly installed on the front bottom of the mounting plate, a square groove is arranged on the top of the mounting plate, a mounting shell is fixedly connected to the top front end of the mounting plate, a bidirectional screw rod is rotatably connected to the inner rear end of the mounting shell, both ends of the bidirectional screw rod are threadedly connected to a clamping plate, two slide grooves are arranged on the inner bottom end of the mounting shell, the rear end of the clamping plate is slidably connected to the inner part of the slide groove, a plurality of columnar grooves are arranged on the rear end of the square groove, a spring is fixedly connected to the inner part of the columnar groove, the other end of the spring is fixedly connected to a push block, the other end of the bidirectional screw rod is fixedly connected to a knob, a CCD detection machine body is arranged inside the mounting shell, a fixing plate is fixedly connected to the top of the CCD detection machine body, and a bolt is threadedly connected to the right end of the fixing plate.

[0007] As a further description of the above technical solution:

[0008] A hydraulic cylinder is fixedly installed on the right end of the processing table, an output end of the hydraulic cylinder is fixedly connected to a connecting rod, and the other end of the connecting rod is fixedly connected to a moving plate.

[0009] As a further description of the above technical solution:

[0010] Two limiting grooves are arranged inside the movable plate, and connecting plates are slidably connected inside the two limiting grooves.

[0011] As a further description of the above technical solution:

[0012] The right end of the connecting plate is threadedly connected with a threaded rod, and the bottom end of the threaded rod is rotatably connected to the bottom end of the moving plate.

[0013] As a further description of the above technical solution:

[0014] A motor is fixedly mounted on the top of the connecting plate, and an eccentric wheel 1 is fixedly connected to the output end of the motor.

[0015] As a further description of the above technical solution:

[0016] The left end of the bottom of the eccentric wheel 1 is rotatably connected with a rotating rod, and the other end of the rotating rod is rotatably connected with the eccentric wheel 2.

[0017] As a further description of the above technical solution:

[0018] A cleaning brush is fixedly connected to the left side of the bottom end of the second eccentric wheel.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model increases the convenience of disassembly for the CCD detector in the laser welding machine through the cooperation of the square groove, the mounting shell, the bidirectional screw rod, the clamping plate, the slide groove, the columnar groove, the spring, the push block, the fixing plate and the bolt, which is beneficial to simplify the disassembly process, thereby reducing the working time wasted during disassembly and reducing the phenomenon of work progress being delayed, so as to facilitate timely maintenance and repair of the CCD detector, thereby helping to improve work efficiency.

[0021] 2. The utility model adds a function of facilitating cleaning of the welding area on the surface of the workpiece to be welded to the laser welding machine through the mutual cooperation of the hydraulic cylinder, the connecting rod, the movable plate, the limiting groove, the connecting plate, the threaded rod, the eccentric wheel one, the rotating rod, the eccentric wheel two and the cleaning brush, which is beneficial to reducing the adverse effect of dust staying on the surface of the workpiece on the welding process, and is convenient to flexibly move the position and height of the cleaning brush according to the area and height of the workpiece to be welded, without manual wiping, which is beneficial to improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the laser welding machine with CCD detection proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the connecting rod structure of the laser welding machine with CCD detection proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the mounting plate structure of the laser welding machine with CCD detection proposed by the utility model;

[0025] Figure 4 This is a schematic diagram of the clamping plate structure of the laser welding machine with CCD detection proposed by the utility model;

[0026] Figure 5 This is a schematic diagram of the fixed plate structure of the laser welding machine with CCD detection proposed by the utility model;

[0027] Figure 6 This is a structural schematic diagram of an eccentric wheel of a laser welding machine with CCD detection proposed by the utility model.

[0028] Legend:

[0029] 1. Processing table; 2. Mounting plate; 3. Laser welding head; 4. Square groove; 5. Mounting shell; 6. Bidirectional screw; 7. Clamping plate; 8. Slide groove; 9. Columnar groove; 10. Spring; 11. Push block; 12. Knob; 13. CCD detector body; 14. Fixed plate; 15. Bolt; 16. Hydraulic cylinder; 17. Connecting rod; 18. Moving plate; 19. Limiting groove; 20. Connecting plate; 21. Threaded rod; 22. Motor; 23. Eccentric wheel one; 24. Rotating rod; 25. Eccentric wheel two; 26. Cleaning brush. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] As attached Figure 1-6 As shown, an embodiment of the utility model is provided: a laser welding machine with CCD detection, comprising a processing table 1, a mounting plate 2 is fixedly connected to the top rear portion of the processing table 1, a laser welding head 3 is fixedly installed at the front bottom of the mounting plate 2, a square groove 4 is arranged on the top of the mounting plate 2, a mounting shell 5 is fixedly connected to the top front end of the mounting plate 2, a bidirectional screw rod 6 is rotatably connected to the inner rear end of the mounting shell 5, both ends of the bidirectional screw rod 6 are threadedly connected to a clamping plate 7, two slide grooves 8 are arranged at the inner bottom end of the mounting shell 5, the rear end of the clamping plate 7 is slidably connected to the inside of the slide groove 8, a plurality of columnar grooves 9 are arranged at the rear end of the square groove 4, a spring 10 is fixedly connected to the inside of the columnar groove 9, and the other end of the spring 10 is fixedly connected to the inner side of the mounting shell 5. A pushing block 11 is fixedly connected, and a knob 12 is fixedly connected to the other end of the bidirectional screw rod 6. A CCD detection machine body 13 is arranged inside the mounting shell 5. A fixing plate 14 is fixedly connected to the top of the CCD detection machine body 13. A bolt 15 is threadedly connected to the right end of the fixing plate 14. The square groove 4 is engaged with the rear end of the fixing plate 14, thereby improving the installation stability of the CCD detection machine body 13. The bidirectional screw rod 6 is conducive to driving the two clamping plates 7 to move closer to and away from each other. The slide groove 8 is convenient for limiting the moving clamping plate 7, thereby improving the stability of the movement of the clamping plate 7. The spring 10 and the pushing block 11 are convenient for improving the tightness of the fixing plate 14 installed in the square groove 4.

[0032] As attached Figure 2As shown, a hydraulic cylinder 16 is fixedly installed at the right end of the processing table 1, and a connecting rod 17 is fixedly connected to the output end of the hydraulic cylinder 16, and a movable plate 18 is fixedly connected to the other end of the connecting rod 17. The output end of the hydraulic cylinder 16 drives the movement of the connecting rod 17 and the movable plate 18, so that the cleaning brush 26 can be adjusted forward and backward according to the position of the workpiece to be welded.

[0033] As attached Figure 1 As shown, two limit grooves 19 are provided inside the movable plate 18, and a connecting plate 20 is slidably connected inside the two limit grooves 19. The right end of the connecting plate 20 is threadedly connected to a threaded rod 21, and the bottom end of the threaded rod 21 is rotatably connected to the bottom end of the movable plate 18. The threaded rod 21 is used to facilitate the connection plate 20 to be driven to adjust its height, thereby facilitating the height adjustment of the cleaning brush 26, and the limit grooves 19 facilitate the limiting of the connection plate 20 during its movement.

[0034] As attached Figure 6 As shown, a motor 22 is fixedly installed on the top of the connecting plate 20, and an eccentric wheel 23 is fixedly connected to the output end of the motor 22. A rotating rod 24 is rotatably connected to the bottom left end of the eccentric wheel 23, and the other end of the rotating rod 24 is rotatably connected to an eccentric wheel 25. A cleaning brush 26 is fixedly connected to the left side of the bottom end of the eccentric wheel 25, and the top end of the eccentric wheel 25 is rotatably connected to the left side of the bottom end of the connecting plate 20. Through the connection between the eccentric wheel 1 23 and the eccentric wheel 25, it is beneficial to drive the cleaning brush 26 to rotate and clean the surface of the workpiece, thereby improving the cleaning quality.

[0035] Working principle: When the laser welding head 3 needs to be disassembled, first tighten the bolt 15 to disengage the bolt 15 from the right side of the fixing plate 14, so that the fixing plate 14 can be released from the limit, and then turn the knob 12 to facilitate the knob 12 to drive the bidirectional screw 6 to rotate, so that when the bidirectional screw 6 rotates, the clamping plates 7 at both ends are driven to move away from each other, so that the clamping plates 7 on both sides are away from the two sides of the CCD detection machine body 13, and then the CCD detection machine body 13 is taken and moved upward to facilitate the fixing plate 14 to disengage from the inside of the square groove 4, so as to facilitate the disassembly of the CCD detection machine body 13, which is conducive to timely maintenance of the CCD detection machine body 13. The operation is reversed during installation. When the workpiece is placed on the surface of the processing table 1 for welding and the dust on the workpiece surface needs to be cleaned, the hydraulic cylinder 16 is first opened according to the position of the workpiece, and the extension of the output end of the hydraulic cylinder 16 is extended. , which is convenient for driving the connecting rod 17 to move, thereby pushing the movable plate 18 to move forward and backward on the right end of the processing table 1, thereby indirectly driving the front and rear position of the cleaning brush 26 to be adjusted according to the position of the workpiece, and when the height needs to be adjusted, the threaded rod 21 is rotated so that the threaded rod 21 drives the connecting plate 20 to slide inside the limiting groove 19 under the action of the thread, thereby facilitating the connecting plate 20 to move up and down, which is beneficial to indirectly driving the height position of the cleaning brush 26 to be adjusted. After the adjustment, the motor 22 is turned on, and the rotation of the output end of the motor 22 drives the eccentric wheel 1 23 to rotate, so that when the eccentric wheel 1 23 rotates, the rotating rod 24 is driven to rotate in the direction of the eccentric wheel 1 23, and then the eccentric wheel 25 is pulled to rotate, so that when the eccentric wheel 25 rotates, it drives the cleaning brush 26 to rotate and clean the surface of the workpiece, which is beneficial to improve the cleaning quality.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A laser welding machine with CCD detection, comprising a processing table (1), characterized in that: The top rear portion of the processing table (1) is fixedly connected to a mounting plate (2), the front bottom of the mounting plate (2) is fixedly mounted with a laser welding head (3), the top of the mounting plate (2) is provided with a square groove (4), the top front end of the mounting plate (2) is fixedly connected to a mounting shell (5), the rear end of the interior of the mounting shell (5) is rotatably connected to a bidirectional screw rod (6), both ends of the bidirectional screw rod (6) are threadedly connected to a clamping plate (7), the bottom end of the interior of the mounting shell (5) is provided with two slide grooves (8), the rear end of the clamping plate (7) is slidably connected to the mounting shell (5), and the rear end of the clamping plate (7) is slidably connected to the mounting shell (5). Connected to the inside of the slide groove (8), the rear end of the square groove (4) is provided with a plurality of columnar grooves (9), the inside of the columnar groove (9) is fixedly connected with a spring (10), the other end of the spring (10) is fixedly connected with a push block (11), the other end of the bidirectional screw rod (6) is fixedly connected with a knob (12), the inside of the mounting shell (5) is provided with a CCD detection machine body (13), the top end of the CCD detection machine body (13) is fixedly connected with a fixing plate (14), and the right end of the fixing plate (14) is threadedly connected with a bolt (15).

2. The laser welding machine with CCD detection according to claim 1 is characterized in that: A hydraulic cylinder (16) is fixedly mounted on the right end of the processing table (1), an output end of the hydraulic cylinder (16) is fixedly connected to a connecting rod (17), and the other end of the connecting rod (17) is fixedly connected to a moving plate (18).

3. The laser welding machine with CCD detection according to claim 2 is characterized in that: Two limiting grooves (19) are arranged inside the movable plate (18), and a connecting plate (20) is slidably connected inside the two limiting grooves (19).

4. The laser welding machine with CCD detection according to claim 3 is characterized in that: The right end of the connecting plate (20) is threadedly connected to a threaded rod (21), and the bottom end of the threaded rod (21) is rotatably connected to the bottom end of the moving plate (18).

5. The laser welding machine with CCD detection according to claim 3 is characterized in that: A motor (22) is fixedly mounted on the top of the connecting plate (20), and an eccentric wheel 1 (23) is fixedly connected to the output end of the motor (22).

6. The laser welding machine with CCD detection according to claim 5, characterized in that: The left end of the bottom of the eccentric wheel 1 (23) is rotatably connected to a rotating rod (24), and the other end of the rotating rod (24) is rotatably connected to the eccentric wheel 2 (25).

7. The laser welding machine with CCD detection according to claim 6, characterized in that: A cleaning brush (26) is fixedly connected to the left side of the bottom end of the second eccentric wheel (25).

Citation Information

Patent Citations

  • Laser welding machine with CCD (Charge Coupled Device) detection function

    CN218253411U