3D laser machine

The 3D laser machine addresses braking inefficiencies and fault detection issues by incorporating a rotating column and screw mechanism for quick braking and real-time monitoring, ensuring precise material processing.

CN222243102UActive Publication Date: 2024-12-27ZIYUN DONGFANG (SHANDONG) ENTERPRISE MANAGEMENT CONSULTING CO LTD
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Patent Information

Application Number
CN202420543946.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-27
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

Existing 3D laser machines face issues with cumbersome and time-consuming braking operations at workstations and difficulty in detecting internal faults, leading to inaccurate material processing.

Method used

A 3D laser machine design featuring a brake plate connected via a rotating column and screw mechanism for quick adjustment, combined with real-time monitoring using temperature and leakage sensors, and a sound and light alarm system to alert users of faults.

Benefits of technology

Facilitates faster and more convenient braking and real-time fault detection, preventing inaccurate material processing by ensuring the machine operates in a fault-free state.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 3D laser machine, which comprises a lower machine cover group and an upper machine cover group, a mobile platform is arranged in the lower machine cover group, a clamp assembly is arranged on the mobile platform, a mounting rack is arranged in the upper machine cover group, a beam mirror laser mechanism is arranged on the mounting rack, and the beam mirror laser mechanism is arranged on the upper machine cover group. A laser is arranged on one side of the beam mirror laser mechanism, and a point light source set is arranged on one side of the mounting frame; by designing the mounting seat, the brake plate, the rotary column, the screw rod and the end plate, the brake plate is connected with the screw rod through the end plate, when the position of the device is braked, the rotary column is rotated, and the threaded groove at the bottom of the stud is in threaded screwing with the screw rod, so that threaded lifting adjustment is realized, the bottom surface of the brake plate is driven to be in close contact with the ground, and braking is realized; braking of the brake plate can be adjusted only by rotating the screw, and compared with a traditional mode that the brake assemblies on one sides of the four moving wheels are adjusted one by one, the brake device is faster and more convenient to brake.
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Description

Technical Field

[0001] The utility model belongs to the technical field of 3D laser machines, and in particular relates to a 3D laser machine. Background Art

[0002] 3D laser machines are based on the mechanism of interaction between laser beams and materials. Generally, laser machining can be divided into two categories: laser thermal processing and photochemical reaction processing. Laser thermal processing refers to the use of the thermal effect generated by projecting a laser beam onto the surface of a material to complete the processing process, including laser welding, laser engraving and cutting, surface modification, laser marking, laser drilling and micromachining, etc. Photochemical reaction processing refers to the use of high-density laser high-energy photons to irradiate an object with a laser beam to initiate or control a photochemical reaction.

[0003] The existing 3D laser machine moves the laser processing position by the moving wheel at the bottom during use, moves the device to the processing position, and processes the material by the laser mechanism, but has the following defects:

[0004] (1) After the existing 3D laser machine moves to the processing position through the bottom moving wheel, each brake component at the bottom needs to be adjusted one by one to achieve the braking of the device position, effectively avoiding the position change of the laser machine. However, in the actual braking operation, each brake component needs to be adjusted one by one, resulting in inconvenient braking and time-consuming and labor-intensive problems;

[0005] (2) During the operation of existing 3D laser machines, the internal components of the device are prone to faults such as leakage and overheating, which cannot be discovered and stopped in time. As a result, when laser processing materials under fault conditions, it is easy to cause deviations in material processing accuracy. For this reason, we propose a 3D laser machine. Utility Model Content

[0006] The purpose of the utility model is to provide a 3D laser machine to solve the problem that the 3D laser machine proposed in the above background technology is cumbersome and time-consuming to operate when braking at the work station, and it is difficult to find faults during processing, and it is easy to process materials in a faulty state, resulting in deviation in the laser processing accuracy of the materials.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a 3D laser machine, comprising a lower hood group and an upper hood group, a movable platform is arranged inside the lower hood group, a fixture assembly is installed on the movable platform, a mounting frame is arranged inside the upper hood group, a beam mirror laser mechanism is installed on the mounting frame, a laser is arranged on one side of the beam mirror laser mechanism, a point light source set is arranged on one side of the mounting frame, movable wheels are installed at the four corners of the bottom end of the lower hood group, a brake plate is arranged at the bottom of the lower hood group, a rubber pad is fixed to the bottom surface of the brake plate, an end plate is fixed to one end of the brake plate, a screw is fixed on the end plate, a mounting seat is fixed to the side wall of the lower hood group, a rotating column is inlaid on the mounting seat through rotation, a threaded groove is opened at the bottom end of the rotating column, and the screw and the threaded groove are connected by threads.

[0008] Preferably, guide cylinders are fixed at the four corners of the surface of the brake plate, guide pillars are movably provided inside the guide cylinders, and the guide pillars are fixed to the bottom surface of the lower hood assembly.

[0009] Preferably, a limiting groove is provided on the side wall of the guide column, a limiting block is arranged inside the limiting groove, and the limiting block is fixed on the inner wall of the guide tube.

[0010] Preferably, the longitudinal section of the rotating column is a stem-shaped structure, and the cross section of the rotating column is a circular structure.

[0011] Preferably, a spherical groove is formed on the inner end surface of the rotating column, and a ball is embedded in the spherical groove.

[0012] Preferably, a rib is fixed to the bottom of the mounting seat and the lower hood assembly, and a handle is fixed to the surface of the rotating column.

[0013] Preferably, the beam mirror laser mechanism, laser and point light source set are respectively installed with a monitoring module, a sound and light alarm is fixed to the top of the upper cover group, and a control box is also provided on the top of the upper cover group. A control module and an analysis module are provided inside the control box, the analysis module is connected to the control end of the control module, the sound and light alarm is connected to the control end of the control module, the output end of the monitoring module is electrically connected to a wireless transmission module, the receiving end of the analysis module is electrically connected to a wireless receiving module, and the wireless transmission module and the wireless receiving module are connected via wireless transmission.

[0014] Preferably, the monitoring module is composed of a temperature sensor and a leakage sensor, and the temperature sensor and the leakage sensor are respectively installed on the corresponding beam mirror laser mechanism, laser and point light source set.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] (1) The brake plate is connected to the end plate and the screw by the designed mounting seat, brake plate, rotating column, screw and end plate. When the utility model is braked in position, the rotating column is rotated, and the thread groove at the bottom of the stud is screwed with the screw to achieve thread lifting and adjustment, and the bottom surface of the brake plate is driven to be in close contact with the ground to achieve braking. The utility model only needs to rotate the screw to adjust the brake plate. Compared with the traditional method of adjusting the brake components on one side of the four moving wheels one by one, the braking of the utility model is faster and more convenient. The guide column and the guide cylinder are limited by the designed limit blocks and limit grooves to avoid falling off. The designed ball bearings have the effect of lubrication and reducing friction resistance, so that the rotation of the rotating column is smoother.

[0017] (2) The monitoring module, control box, sound and light alarm and analysis module are designed, and the monitoring module is installed on each component of the laser mechanism of the utility model. The leakage sensor is used to monitor the components of the laser mechanism in real time, and the temperature sensor is used to monitor the temperature in real time. When leakage occurs or the temperature is too high, the monitoring data signal is transmitted to the analysis module wirelessly. When the fault information is analyzed by the analysis module, the sound and light alarm is controlled by the control module to generate a sound and light alarm, thereby prompting the user to stop laser processing in a faulty state in time, effectively avoiding the laser machine from working in a faulty state and affecting the precise processing of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A in the enlarged view;

[0020] Figure 3 For this utility model Figure 1 The enlarged view of point B in the figure;

[0021] Figure 4 This is a top view of the assembly of the brake plate, guide cylinder, guide column, end plate and screw rod of the utility model;

[0022] Figure 5 This is an assembly cross-sectional view of the rotating column, the mounting seat, the screw rod and the rib plate of the utility model;

[0023] Figure 6 This is a working system diagram of the monitoring module and the sound and light alarm of the utility model.

[0024] In the figure: 1. lower hood assembly; 2. mobile platform; 3. fixture assembly; 4. point light source set; 5. control box; 6. sound and light alarm; 7. laser; 8. beam mirror laser mechanism; 9. upper hood assembly; 10. brake plate; 11. rubber pad; 12. end plate; 13. rib plate; 14. mounting seat; 15. handle; 16. rotating column; 17. screw; 18. guide cylinder; 19. limit groove; 20. guide column; 21. limit block; 22. threaded groove; 23. ball bearing. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] See also Figures 1 to 5 The utility model provides a technical solution: a 3D laser machine, including a lower hood group 1 and an upper hood group 9, a mobile platform 2 is arranged inside the lower hood group 1, a fixture assembly 3 is installed on the mobile platform 2, a mounting frame is arranged inside the upper hood group 9, a beam mirror laser mechanism 8 is installed on the mounting frame, a laser 7 is arranged on one side of the beam mirror laser mechanism 8, a point light source set 4 is arranged on one side of the mounting frame, moving wheels are installed at the four corners of the bottom end of the lower hood group 1, a brake plate 10 is arranged at the bottom of the lower hood group 1, a rubber pad 11 is fixed to the bottom surface of the brake plate 10, an end plate 12 is fixed to one end of the brake plate 10, a screw 17 is fixed on the end plate 12, a mounting seat 14 is fixed to the side wall of the lower hood group 1, and a screw 17 is fixed on the mounting seat 14 By rotating the inlaid rotating column 16, a threaded groove 22 is opened at the bottom end of the rotating column 16. Through the designed mounting seat 14, brake plate 10, rotating column 16, screw 17 and end plate 12, the brake plate 10 is connected with the end plate 12 and the screw 17. When the utility model is braked in position, the rotating column 16 is rotated, and the threaded groove 22 at the bottom of the stud 16 and the screw 17 are threadedly screwed to achieve thread lifting and adjustment, and the bottom surface of the brake plate 10 is driven to be in close contact with the ground to achieve braking. The utility model only needs to rotate the screw 17 to adjust the braking of the brake plate 10. Compared with the traditional method of adjusting the brake components on one side of the four moving wheels one by one, the braking of the utility model is faster and more convenient. The screw 17 and the threaded groove 22 are connected by threads.

[0028] In the present embodiment, preferably, guide cylinders 18 are fixed at the four corners of the surface of the brake plate 10, and guide columns 20 are movably arranged inside the guide cylinder 18. The guide columns 20 are fixed to the bottom surface of the lower hood assembly 1, and the side walls of the guide columns 20 are provided with limiting grooves 19. Limiting blocks 21 are arranged on the inner sides of the limiting grooves 19. The guide columns 20 and the guide cylinders 18 are limited by the designed limiting blocks 21 and limiting grooves 19 to avoid falling off, and the limiting blocks 21 are fixed to the inner walls of the guide cylinders 18.

[0029] In the present embodiment, preferably, the longitudinal section of the rotating column 16 is a stem-shaped structure, the cross-section of the rotating column 16 is a circular structure, a spherical groove is provided on the inner end face of the rotating column 16, and a ball 23 is embedded in the spherical groove. The designed ball 23 has a lubrication effect to reduce friction resistance, so that the rotating column 16 can rotate more smoothly. The bottom of the mounting seat 14 and the lower hood group 1 are jointly fixed with a rib 13. The mounting seat 14 is installed and reinforced by the designed rib 13. A handle 15 is fixed on the surface of the rotating column 16. The designed handle 15 facilitates the application of force to the rotating column 16 for rotation.

[0030] Example 2

[0031] See also Figures 1 to 6 The utility model provides a technical solution: a 3D laser machine, including a lower hood group 1 and an upper hood group 9, a mobile platform 2 is arranged inside the lower hood group 1, a fixture assembly 3 is installed on the mobile platform 2, a mounting frame is arranged inside the upper hood group 9, a beam mirror laser mechanism 8 is installed on the mounting frame, a laser 7 is arranged on one side of the beam mirror laser mechanism 8, a point light source set 4 is arranged on one side of the mounting frame, moving wheels are installed at the four corners of the bottom end of the lower hood group 1, a brake plate 10 is arranged at the bottom of the lower hood group 1, a rubber pad 11 is fixed to the bottom surface of the brake plate 10, an end plate 12 is fixed to one end of the brake plate 10, a screw 17 is fixed on the end plate 12, a mounting seat 14 is fixed to the side wall of the lower hood group 1, and a screw 17 is fixed on the mounting seat 14 By rotating the inlaid rotating column 16, a threaded groove 22 is opened at the bottom end of the rotating column 16. Through the designed mounting seat 14, brake plate 10, rotating column 16, screw 17 and end plate 12, the brake plate 10 is connected with the end plate 12 and the screw 17. When the utility model is braked in position, the rotating column 16 is rotated, and the threaded groove 22 at the bottom of the stud 16 and the screw 17 are threadedly screwed to achieve thread lifting and adjustment, and the bottom surface of the brake plate 10 is driven to be in close contact with the ground to achieve braking. The utility model only needs to rotate the screw 17 to adjust the braking of the brake plate 10. Compared with the traditional method of adjusting the brake components on one side of the four moving wheels one by one, the braking of the utility model is faster and more convenient. The screw 17 and the threaded groove 22 are connected by threads.

[0032] In the present embodiment, preferably, guide cylinders 18 are fixed at the four corners of the surface of the brake plate 10, and guide columns 20 are movably arranged inside the guide cylinder 18. The guide columns 20 are fixed to the bottom surface of the lower hood assembly 1, and the side walls of the guide columns 20 are provided with limiting grooves 19. Limiting blocks 21 are arranged on the inner sides of the limiting grooves 19. The guide columns 20 and the guide cylinders 18 are limited by the designed limiting blocks 21 and limiting grooves 19 to avoid falling off, and the limiting blocks 21 are fixed to the inner walls of the guide cylinders 18.

[0033] In the present embodiment, preferably, the longitudinal section of the rotating column 16 is a stem-shaped structure, the cross-section of the rotating column 16 is a circular structure, a spherical groove is provided on the inner end face of the rotating column 16, and a ball 23 is embedded in the spherical groove. The designed ball 23 has a lubrication effect to reduce friction resistance, so that the rotating column 16 can rotate more smoothly. The bottom of the mounting seat 14 and the lower hood group 1 are jointly fixed with a rib 13. The mounting seat 14 is installed and reinforced by the designed rib 13. A handle 15 is fixed on the surface of the rotating column 16. The designed handle 15 facilitates the application of force to the rotating column 16 for rotation.

[0034] In the present embodiment, preferably, the beam mirror laser mechanism 8, the laser 7 and the point light source set 4 are respectively installed with monitoring modules, a sound and light alarm 6 is fixed to the top of the upper cover group 9, and a control box 5 is also provided on the top of the upper cover group 9. A control module and an analysis module are provided inside the control box 5, the analysis module and the control end of the control module are connected, the sound and light alarm 6 is connected to the control end of the control module, the output end of the monitoring module is electrically connected to the wireless transmission module, the receiving end of the analysis module is electrically connected to the wireless receiving module, and the wireless transmission module and the wireless receiving module are connected via wireless transmission. The monitoring module is composed of a temperature sensor and a leakage sensor, and the temperature sensor and the leakage sensor are respectively installed on the corresponding beam mirror laser mechanism 8, laser 7 and point light source set 4. Through the designed monitoring module, control box 5, sound and light alarm 6 and analysis module, the monitoring module is installed on each component of the laser mechanism of the utility model. The leakage sensor is used to realize real-time leakage monitoring of the components, and the temperature sensor is used to realize real-time temperature monitoring. When leakage occurs or the temperature is too high, the monitoring data signal is transmitted wirelessly to the analysis module. When the fault information is analyzed by the analysis module, the control module is used to control the sound and light alarm 6 to generate a sound and light alarm, thereby prompting the user to stop laser processing in a faulty state in time, effectively avoiding the 3D laser machine from working in a faulty state and affecting the precise processing of the material.

[0035] Working principle and use process of the utility model: The utility model connects the brake plate 10 to the bottom of the lower hood group 1 through the end plate 12 and the screw 17. When the utility model is braked, the rotating column 16 is rotated, and the thread groove 22 at the bottom of the stud 16 and the screw 17 are screwed together to achieve thread lifting and adjustment, and the bottom surface of the brake plate 10 is driven to be in close contact with the ground to achieve braking. The utility model only needs to rotate the screw 17 to adjust the brake plate 10. Compared with the traditional method of adjusting the brake components on one side of the four moving wheels one by one, the brake of the utility model is faster and more convenient. In the laser processing, the utility model realizes real-time leakage monitoring of the components of the laser mechanism through the leakage sensor, and realizes real-time temperature monitoring through the temperature sensor. When leakage occurs or the temperature is too high, the monitored data signal is transmitted to the analysis module via wireless. When the fault information is analyzed by the analysis module, the sound and light alarm 6 is controlled by the control module to generate a sound and light alarm, thereby prompting the user to stop the laser processing in the fault state in time, effectively avoiding the 3D laser machine working in the fault state and affecting the precise processing of the material.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A 3D laser machine, comprising a lower cover group (1) and an upper cover group (9), wherein a movable platform (2) is arranged inside the lower cover group (1), a fixture assembly (3) is installed on the movable platform (2), a mounting frame is arranged inside the upper cover group (9), a beam mirror laser mechanism (8) is installed on the mounting frame, a laser (7) is arranged on one side of the beam mirror laser mechanism (8), a point light source set (4) is arranged on one side of the mounting frame, and movable wheels are installed at the four corners of the bottom end of the lower cover group (1), characterized in that: A brake plate (10) is provided at the bottom of the lower hood group (1), a rubber pad (11) is fixed to the bottom surface of the brake plate (10), an end plate (12) is fixed to one end of the brake plate (10), a screw (17) is fixed to the end plate (12), a mounting seat (14) is fixed to the side wall of the lower hood group (1), a rotating column (16) is embedded on the mounting seat (14) through rotation, a threaded groove (22) is provided at the bottom end of the rotating column (16), and the screw (17) and the threaded groove (22) are connected by threads.

2. A 3D laser machine according to claim 1, characterized in that: Guide cylinders (18) are fixed at the four corners of the surface of the brake plate (10), and guide pillars (20) are movably arranged inside the guide cylinders (18), and the guide pillars (20) are fixed to the bottom surface of the lower hood assembly (1).

3. A 3D laser machine according to claim 2, characterized in that: A limiting groove (19) is provided on the side wall of the guide column (20), a limiting block (21) is arranged inside the limiting groove (19), and the limiting block (21) is fixed on the inner wall of the guide cylinder (18).

4. The 3D laser machine according to claim 1, characterized in that: The longitudinal section of the rotating column (16) is a stem-shaped structure, and the cross section of the rotating column (16) is a circular structure.

5. A 3D laser machine according to claim 4, characterized in that: The inner end surface of the rotating column (16) is provided with a spherical groove, and a ball (23) is embedded in the spherical groove.

6. The 3D laser machine according to claim 1, characterized in that: A rib plate (13) is fixed to the bottom of the mounting seat (14) and the lower hood assembly (1), and a handle (15) is fixed to the surface of the rotating column (16).

7. The 3D laser machine according to claim 1, characterized in that: The beam mirror laser mechanism (8), the laser (7) and the point light source set (4) are respectively equipped with a monitoring module. The top of the upper cover group (9) is fixed with an audible and visual alarm (6). The top of the upper cover group (9) is also provided with a control box (5). The control box (5) is provided with a control module and an analysis module inside. The analysis module is connected to the control end of the control module. The audible and visual alarm (6) is connected to the control end of the control module. The output end of the monitoring module is electrically connected to a wireless transmission module. The receiving end of the analysis module is electrically connected to a wireless receiving module. The wireless transmission module and the wireless receiving module are connected via wireless transmission.

8. A 3D laser machine according to claim 7, characterized in that: The monitoring module is composed of a temperature sensor and a leakage sensor, and the temperature sensor and the leakage sensor are respectively mounted on the corresponding beam mirror laser mechanism (8), the laser (7) and the point light source set (4).