Cutting device for automobile part machining
The cutting device integrates smoke exhaust and lighting systems with motor-driven mechanisms to improve cutting precision and safety by removing smoke and heat, preventing overheating, and avoiding collisions.
Patent Information
- Application Number
- CN202420581942.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing laser cutting devices for automobile parts suffer from inefficient smoke and heat discharge, which affects cutting accuracy and stability, and lack effective safety mechanisms to prevent mechanical collisions.
A cutting device with integrated smoke exhaust pipes and fans, lighting tubes, and proximity sensors, along with motor-driven screw rods and support columns, ensures precise movement and safety by extracting smoke and heat, preventing overheating, and avoiding collisions.
Enhances cutting accuracy by removing smoke and heat, maintains cutting stability, and prevents mechanical accidents, ensuring operator safety and efficient operation.
Smart Images
Figure CN222243128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting, in particular to a cutting device used for processing automobile parts. Background Art
[0002] In the existing automotive parts processing field, in order to improve the processing efficiency and quality of automotive parts, performance optimization and technological innovation of cutting devices have become the key. Among many cutting devices, laser cutting technology has been widely used in the field of automotive parts processing due to its advantages of high precision, high efficiency and low energy consumption.
[0003] However, the smoke and heat generated by some laser cutting devices during the cutting process are not discharged from the working area in time, which reduces the stability of the cutting effect and the cutting effect. Some cutting devices lack effective safety mechanisms and are prone to safety accidents due to mechanical collisions. Utility Model Content
[0004] In view of this, the utility model provides a cutting device for automobile parts processing, which can reduce the influence of smoke and dust on cutting, help maintain the cutting effect, and improve the safety of operation.
[0005] In order to solve the above technical problems, the utility model provides a cutting device for automobile parts processing, including a processing frame and an auxiliary component, the top of the processing frame is fixedly connected with a driving frame, both sides of the driving frame are rotatably connected with a first screw rod, the middle parts of the two first screw rods are threadedly connected with the same cutting frame, the middle part of the cutting frame is rotatably connected with a second screw rod, the middle part of the second screw rod is threadedly connected with a laser cutter, the middle part of the cutting frame is fixedly connected with two sliding rods symmetrically arranged with the second screw rod as the center, the top of the laser cutter is slidably connected with the sliding rod, the middle part of the upper surface of the processing frame is provided with an auxiliary component, the auxiliary component includes an auxiliary frame, a mounting port, a smoke exhaust pipe, a smoke exhaust fan and a lighting tube, the upper surface of the processing frame is fixedly connected with the auxiliary frame, the middle part of the auxiliary frame is provided with a mounting port, the top of the mounting port is fixedly connected with the smoke exhaust pipe, the middle part of the smoke exhaust pipe is fixedly connected with the smoke exhaust fan, and the bottom of the auxiliary frame is fixedly connected with a plurality of lighting tubes, which can effectively reduce the influence of smoke and dust on cutting accuracy, prevent the cutting head from overheating, help maintain the cutting effect, effectively avoid safety accidents that may be caused by mechanical collision, and improve the safety of operation.
[0006] A sprocket is fixedly connected to the middle of one end of the first screw rod, and the sprocket is connected through chain transmission, which ensures the stability of the cutting frame when it is driven to move.
[0007] A first motor is fixedly connected to one side of the driving frame, and an output shaft of the first motor is fixedly connected to the middle part of one end of an adjacent first screw rod, that is, precise power transmission is provided to drive the operation of the cutting device.
[0008] The upper and lower sides of both sides of the driving frame are fixedly connected with limit rods, the first screw rods are located in the middle of two adjacent limit rods, and the cutting frame is slidably connected to the middle of the limit rods; that is, it helps to prevent the cutting frame from shaking during movement.
[0009] A second motor is fixedly connected to one side of the cutting frame, and an output shaft of the second motor is fixedly connected to one end of the second screw rod; that is, the laser cutter can be precisely displaced, thereby improving the accuracy of cutting.
[0010] The bottoms of both sides of the driving frame and the side surfaces of the cutting frame close to the middle of the cutting frame are fixedly connected with proximity sensors, which effectively avoids safety accidents that may be caused by mechanical collisions.
[0011] The four corners of the bottom of the processing frame are fixedly connected with support columns, which enhances the stability of the processing frame and prevents vibration or shaking during the laser cutting process.
[0012] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0013] 1. Through the cooperation of exhaust pipes and exhaust fans, the smoke and heat generated during the cutting process can be quickly extracted and discharged, thereby reducing the impact on the respiratory health of operators and lowering the temperature of the working environment, which can effectively reduce the impact of smoke and dust on cutting accuracy.
[0014] 2. The operation of the exhaust fan also helps to reduce the air temperature in the processing area, prevents the cutting head from overheating, and helps maintain the cutting effect.
[0015] 3. Adequate lighting can ensure that the operator can clearly see the situation in the processing area during cutting, avoiding operational errors or safety risks caused by insufficient light. When the cutting frame or laser cutter approaches the edge, the sensor can send a signal in time and stop moving, effectively avoiding safety accidents that may be caused by mechanical collisions and improving the safety of operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a cutting device for automobile parts processing according to the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the utility model when viewed from above;
[0018] Figure 3 It is a schematic diagram of the structure of the utility model from a top view;
[0019] Figure 4 It is a schematic diagram of the structure enlarged at point A of the utility model.
[0020] Description of reference numerals:
[0021] 100, processing frame; 101, first screw; 102, cutting frame; 103, second screw; 104, laser cutter; 105, slide bar; 106, sprocket; 107, chain; 108, first motor; 109, limit rod; 110, second motor; 111, proximity sensor; 112, support column; 113, drive frame;
[0022] 201, auxiliary frame; 202, installation port; 203, smoke exhaust pipe; 204, smoke exhaust fan; 205, lighting tube; DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0024] like Figure 1-4 As shown: This embodiment provides a cutting device for automobile parts processing, including a processing frame 100 and an auxiliary component. The top of the processing frame 100 is fixedly connected to a driving frame 113. Both sides of the driving frame 113 are rotatably connected to first screw rods 101. The middle of one end of the first screw rod 101 is fixedly connected to a sprocket 106. The sprocket 106 is arranged to coincide with the central axis of the adjacent first screw rod 101. The sprocket 106 is connected by a chain 107. One side of the driving frame 113 is fixedly connected to a first motor 108. The output shaft of the first motor 108 is fixedly connected to the middle of one end of the adjacent first screw rod 101. The middle of the two first screw rods 101 is threadedly connected to the same cutting frame 102. , the upper and lower sides of both sides of the driving frame 113 are fixedly connected with the limit rods 109, the first screw rods 101 are located in the middle of the two adjacent limit rods 109, the cutting frame 102 is slidably connected to the middle of the limit rods 109, the middle of the cutting frame 102 is rotatably connected with the second screw rod 103, the middle of the second screw rod 103 is threadedly connected with the laser cutter 104, the middle of the cutting frame 102 is fixedly connected with two sliding rods 105 symmetrically arranged with the second screw rod 103 as the center, the top of the laser cutter 104 is slidably connected with the sliding rod 105, one side of the cutting frame 102 is fixedly connected with the second motor 110, and the output shaft of the second motor 110 is fixedly connected to the middle of one end of the second screw rod 103;
[0025] By controlling the operation of the first motor 108, the adjacent first screw 101 can be driven to rotate, and then the adjacent sprocket 106 drives the sprocket 106 on the other side to rotate through the chain 107, so that the two first screws 101 rotate synchronously, and then drive the cutting frame 102 to move along the axis of the screw. The limiting rod 109 can effectively prevent the cutting frame 102 from shaking during the displacement, ensuring the smooth movement of the cutting frame 102. While the cutting frame 102 moves, the second motor 110 can be controlled to operate to drive the second screw 103 to rotate, so that the laser cutter 104 can move smoothly along the axis of the second screw 103 under the limitation of the slide bar 105. The first motor 108 and the second motor 110 can effectively tend to accurately move the laser cutter 104 to any position of the processing frame 100 to cut and process the automotive parts.
[0026] Auxiliary components such as Figure 2 As shown,
[0027] An auxiliary component is provided in the middle of the upper surface of the processing frame 100, and the auxiliary component includes an auxiliary frame 201, a mounting port 202, a smoke exhaust pipe 203, a smoke exhaust fan 204 and a lighting lamp 205. The upper surface of the processing frame 100 is fixedly connected with the auxiliary frame 201, the middle of the auxiliary frame 201 is provided with a mounting port 202, the top of the mounting port 202 is fixedly connected with the smoke exhaust pipe 203, the middle of the smoke exhaust pipe 203 is fixedly connected with the smoke exhaust fan 204, the bottom of the auxiliary frame 201 is fixedly connected with a plurality of lighting lamps 205 arranged in an array, and the four corners of the bottom of the processing frame 100 are fixedly connected with support columns 112;
[0028] When the laser cutter 104 is working, cutting with auto parts will produce impurities such as smoke or dust, which will affect the precise cutting of auto parts. At this time, the exhaust fan 204 is driven to operate, and the smoke and dust are quickly extracted and discharged from the processing area through the exhaust pipe 203, ensuring the smooth progress of the cutting process and effectively reducing the impact of smoke and dust on the cutting accuracy. In addition, the operation of the exhaust fan 204 can also reduce the air temperature in the processing area, which can prevent the cutting head from overheating and ensure the stability of the cutting effect. The lighting tube 205 provides sufficient light during cutting, so that the operator can perform cutting operations in a good lighting environment, effectively avoiding the impact of smoke and dust on the field of vision during cutting. The support column 112 can stably support the entire processing frame 100 to ensure that the cutting accuracy will not be affected by vibration or shaking during the laser cutting process.
[0029] The proximity sensor 111 is Figure 4 As shown,
[0030] The bottom of both sides of the driving frame 113 and the side of the cutting frame 102 close to the middle of the cutting frame 102 are fixedly connected with proximity sensors 111;
[0031] When the laser cutter 104 is driven to move by the driving frame 113 and the cutting frame 102, the proximity sensor 111 continues to work. When the cutting frame 102 approaches the edge of the driving frame 113, the adjacent proximity sensor 111 senses the approach of the cutting frame 102 and will send a signal in time to stop the movement of the cutting frame 102 in time. When the laser cutter 104 approaches the edge of the cutting seat, the adjacent proximity sensor 111 will detect the approach of the laser cutter 104 and send a signal to brake the laser cutter 104 in time. Through multiple groups of proximity sensors 111, safety accidents that may be caused by mechanical collisions can be effectively avoided.
[0032] Working principle:
[0033] The first motor starts and drives the first screw to rotate through the output shaft. When the first screw rotates, the adjacent sprocket and another sprocket are driven by the chain to realize the synchronous rotation of the two first screws, so that the cutting frame moves smoothly. The second motor starts and drives the second screw to rotate. The second screw drives the laser cutter to move smoothly along the axis of the second screw under the limit of the slide bar. The proximity sensors on the drive frame and the cutting frame continue to work. When the cutting frame or the laser cutter approaches the edge, the sensor sends a signal to stop the movement of the cutting frame or the laser cutter. The smoke exhaust duct and the smoke exhaust fan extract and discharge the smoke and heat in the cutting process. The lighting tube provides sufficient light, and the support column stabilizes the processing frame.
[0034] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0035] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A cutting device for automobile parts processing, characterized in that: The invention comprises a processing frame (100) and an auxiliary component, wherein a driving frame (113) is arranged on the top of the processing frame (100), first screw rods (101) are arranged on both sides of the driving frame (113), a same cutting frame (102) is arranged in the middle of the two first screw rods (101), a second screw rod (103) is arranged in the middle of the cutting frame (102), a laser cutter (104) is arranged in the middle of the second screw rod (103), two symmetrically arranged sliding rods (105) are arranged in the middle of the cutting frame (102), and the upper surface of the processing frame (100) is provided with a plurality of symmetrically arranged sliding rods (105). An auxiliary component is arranged in the middle, and the auxiliary component comprises an auxiliary frame (201), a mounting opening (202), a smoke exhaust pipe (203), a smoke exhaust fan (204) and a lighting lamp (205); the upper surface of the processing frame (100) is provided with the auxiliary frame (201); the middle of the auxiliary frame (201) is provided with a mounting opening (202); the top of the mounting opening (202) is provided with a smoke exhaust pipe (203); the middle of the smoke exhaust pipe (203) is provided with a smoke exhaust fan (204); and the bottom of the auxiliary frame (201) is provided with a plurality of lighting lamps (205).
2. A cutting device for automobile parts processing as claimed in claim 1, characterized in that: A sprocket (106) is provided at one end of the first screw rod (101), and the sprocket (106) is driven by a chain (107).
3. A cutting device for automobile parts processing as claimed in claim 1, characterized in that: A first motor (108) is disposed on one side of the driving frame (113), and an output shaft of the first motor (108) is disposed at one end of an adjacent first screw rod (101).
4. A cutting device for automobile parts processing as claimed in claim 1, characterized in that: Limiting rods (109) are provided on both upper and lower sides of both sides of the driving frame (113), and the cutting frame (102) is arranged in the middle of the limiting rods (109).
5. A cutting device for automobile parts processing as claimed in claim 1, characterized in that: A second motor (110) is disposed on one side of the cutting frame (102), and an output shaft of the second motor (110) is disposed at one end of the second screw rod (103).
6. A cutting device for automobile parts processing as claimed in claim 1, characterized in that: Proximity sensors (111) are provided at the bottom of both sides of the driving frame (113) and at both sides of the cutting frame (102).
7. A cutting device for automobile parts processing as claimed in claim 1, characterized in that: A plurality of support columns (112) are arranged at the bottom of the processing frame (100).