Turnover device suitable for valve rod machining

By designing the operating table and clamping device, using a motor to drive the worm and worm gear, combined with screws, bevel gears and sliders, the clamping and angle adjustment of the valve stem is achieved, and the problem of inconvenient valve stem processing in the prior art is solved. The negative pressure of the dust collector box absorbs debris, improving processing efficiency and environmental cleanliness.

CN222243691UActive Publication Date: 2024-12-27JIANGXI BOAN VALVE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421061149.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing valve stem processing device is inconvenient for the flip and clamping angle adjustment of the valve stem during processing, resulting in low processing efficiency.

Method used

A flip device including an operating table, a clamping device and a rotating part is designed. The worm and worm gear are driven by a motor, combined with a screw, bevel gear and a slide plate to achieve clamping and angle adjustment of the valve stem, and in the dust collecting box. Set up an air pump and filter to improve debris collection efficiency.

Benefits of technology

It is possible to adjust the angle of the valve stem without removing the clamping force, which facilitates processing and absorbs debris through negative pressure, improving processing efficiency and environmental cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve rod machining and positioning, and discloses a turnover device suitable for valve rod machining, which comprises an operation table, a clamping device is arranged above the operation table, the clamping device comprises a clamping part, and the clamping part comprises a clamping block, a mounting block, a screw rod, a second bevel gear, a sliding plate and a rotating shaft. According to the turnover device suitable for valve rod machining, the motor, the supporting plate, the worm, the worm gear, the mounting block, clamping blocks, a first bevel gear, screw rods, a second bevel gear, a sliding plate and a rotating shaft are arranged, the rotating shaft is rotated, the second bevel gear is used for driving the first bevel gear to rotate, the three screw rods are made to rotate at the same time, the three clamping blocks are made to get close to one another, and a valve rod is clamped and fixed through the clamping blocks; the motor is started, the worm drives the worm gear to rotate, the worm gear drives the mounting block and the valve rod to rotate, and the clamping angle of the valve rod is adjusted according to the machining position; and a grid mesh and a dust collecting box are arranged, the dust collecting box is used for collecting grinding and drilling chippings, and the grid mesh is used for preventing the valve rod from falling into the dust collecting box.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve stem processing and positioning, in particular to a turning device suitable for valve stem processing. Background Art

[0002] The valve stem is an important part of the valve, used for transmission, connected to the actuator or handle on the top, and directly drives the valve core to move or rotate below to achieve the valve opening or adjustment function. When processing the valve stem, holes and grooves need to be opened on the outer surface of the stem body.

[0003] A Chinese patent discloses a positioning structure for stainless steel valve stem processing, with the publication number CN213136008U, comprising a support base plate, two support blocks are fixedly connected to the top of the support base plate, a transverse block is fixedly connected between the two support blocks, a servo motor is fixedly connected to the top of the transverse block, the output shaft of the servo motor is fixedly connected to the drill head, and two adjustment blocks are fixedly connected to the top of the support base plate, and adjustment slots are provided on the opposite sides of the two adjustment blocks. The positioning structure for stainless steel valve stem processing effectively achieves the purpose of easy adjustment by replacing manual adjustment clamping with electric adjustment clamping, and by adding structures such as exhaust holes, connecting boxes and exhaust fans, the positioning structure for stainless steel valve stem processing effectively achieves the purpose of dust removal under the exhaust action of the exhaust fan.

[0004] However, the following disadvantages are still included: the device controls the extension of the second telescopic rod to clamp and position the valve stem, but when the valve stem is processed, multiple slots and holes need to be opened around it, and the device removes the valve stem and reinstalls it, which makes it inconvenient to flip the valve stem and adjust the clamping angle of the valve stem. Therefore, we propose a flipping device suitable for valve stem processing to solve this problem. Utility Model Content

[0005] The purpose of the utility model is to provide a turning device suitable for valve stem processing to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solutions: a turning device suitable for valve stem processing, comprising an operating table, a clamping device is arranged above the operating table, and the clamping device comprises a clamping part;

[0007] The clamping part includes a clamping block, a mounting block, a screw, a second bevel gear, a slide plate, and a rotating shaft. The outer surface of the mounting block is provided with a slide groove. The outer surface of the screw is rotatably connected to the inner wall of the slide groove through a first bearing seat. The second bevel gear is fixedly sleeved on the outer surface of the rotating shaft. The outer surface of the clamping block is fixedly connected to the outer surface of the slide plate.

[0008] A rotating part is arranged above the operating table;

[0009] The rotating part comprises a motor and a worm, the bottom surface of the motor is fixedly connected to the top surface of the operating table, and the front surface of the worm is fixedly connected to the back surface of the motor output rod.

[0010] A further improvement is that the clamping part also includes a first bevel gear, which is fixedly sleeved on the outer surface of the screw, and the outer surface of the right end of the slide plate extends to the inside of the slide groove and is threadedly sleeved on the outer surface of the screw. By arranging the screw, the first bevel gear, the slide plate and the clamping block, the first bevel gear is rotated, the first bevel gear drives the screw to rotate, and the screw drives the slide plate and the clamping block to move together, so that the clamping block clamps the valve stem to clamp and position the valve stem.

[0011] A further improvement is that the left end face of the rotating shaft is rotatably connected to the right end face of the mounting block through the second bearing seat, the outer surface of the first bevel gear is meshingly connected to the outer surface of the second bevel gear, and by setting the rotating shaft and the first bevel gear, the rotating shaft is rotated, the rotating shaft drives the second bevel gear to rotate, and the second bevel gear drives the first bevel gear to rotate, and the second bevel gear is used to drive the three first bevel gears to rotate, so that the three clamping blocks are approached at the same time, so that the axis center of the valve stem coincides with the axis center of the mounting block.

[0012] A further improvement is that the rotating part also includes a support plate and a worm gear, an annular groove is opened on the outer surface of the mounting block, the inner wall of the support plate extends into the inside of the annular groove and is slidably connected to the inner wall of the annular groove, and the bottom surface of the support plate is fixedly connected to the top surface of the operating table. By setting the support plate, the mounting block is supported by the support plate and the mounting block can be rotated at the same time, which facilitates changing the installation angle of the valve stem and improves the practicability of the device.

[0013] A further improvement is that the worm gear fixing sleeve is arranged on the outer surface of the mounting block, and the outer surface of the worm gear is meshingly connected with the outer surface of the worm. By setting a motor, a worm and a worm gear, the motor is started to drive the worm to rotate, drive the worm wheel to rotate, the worm gear drives the mounting block and the clamping block to rotate together, and the clamping block drives the valve stem to rotate together. In this way, the angle of the valve stem can be changed without releasing the clamping force on the valve stem, thereby facilitating the rotation processing of the outer surface of the valve stem.

[0014] A further improvement is that a dust box is fixedly connected to the inner wall of the operating table, a through hole is opened on the top surface of the operating table, and a grid plate is fixedly connected to the inner wall of the through hole. By arranging the dust box and the grid plate, it is convenient to collect processing debris in a centralized manner.

[0015] A further improvement is that an air pump is fixedly connected to the right end face of the dust box, the left end face of the air pump inlet pipe is fixedly connected to the right end face of the dust box, and a filter is fixedly connected to the inner wall of the dust box. By setting up the air pump and the filter and starting the air pump, the absorption efficiency of the dust box in absorbing grinding debris is improved.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the utility model is suitable for a turning device for valve stem processing, by arranging a motor, a support plate, a worm, a worm wheel, a mounting block, a clamping block, a first bevel gear, a screw, a second bevel gear, a slide plate and a rotating shaft, rotating the rotating shaft, utilizing the second bevel gear to drive the first bevel gear to rotate, causing the three screws to rotate simultaneously, causing the three clamping blocks to approach each other, causing the clamping block to clamp and fix the valve stem, starting the motor, causing the worm to drive the worm wheel to rotate, and the worm wheel drives the mounting block, the clamping block and the valve stem to rotate, so as to adjust the clamping angle of the valve stem according to the processing position; by arranging a grid and a dust box, utilizing the dust box to collect grinding and drilling debris, utilizing the grid to prevent the valve stem from falling into the dust box; by arranging an air pump and a filter, starting the air pump, causing a negative pressure to be formed inside the dust box, and sucking the processing debris into the dust box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a sectional view of the three-dimensional structure of the utility model;

[0019] Figure 3 for Figure 2 A magnified view of the structure at center;

[0020] Figure 4 This is a sectional view of the three-dimensional structure of the clamping device of the utility model;

[0021] Figure 5 for Figure 4 Enlarged view of the structure at point B in the middle.

[0022] In the figure: 1 operating table, 2 grid, 3 clamping device, 31 rotating part, 32 clamping part, 311 motor, 312 supporting plate, 313 worm, 314 worm wheel, 321 mounting block, 322 clamping block, 323 first bevel gear, 324 screw, 325 second bevel gear, 326 slide plate, 327 rotating shaft, 4 air pump, 5 dust box, 6 filter. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 5The utility model provides a technical solution: a turning device suitable for valve stem processing, comprising an operating table 1, a clamping device 3 is arranged above the operating table 1, and the clamping device 3 comprises a clamping portion 32;

[0025] The clamping part 32 includes a clamping block 322, a mounting block 321, a screw rod 324, a second bevel gear 325, a slide plate 326, and a rotating shaft 327. A sliding groove is provided on the outer surface of the mounting block 321. The outer surface of the screw rod 324 is rotatably connected to the inner wall of the sliding groove through a first bearing seat. The second bevel gear 325 is fixedly sleeved on the outer surface of the rotating shaft 327. The clamping part 32 also includes a first bevel gear 323. The outer surface of the clamping block 322 is fixedly connected to the outer surface of the slide plate 326.

[0026] The first bevel gear 323 is fixedly sleeved on the outer surface of the screw rod 324, and the outer surface of the right end of the slide plate 326 extends to the inside of the slide groove and is threadedly sleeved on the outer surface of the screw rod 324;

[0027] The left end surface of the rotating shaft 327 is rotatably connected to the right end surface of the mounting block 321 through the second bearing seat, and the outer surface of the first bevel gear 323 is meshedly connected to the outer surface of the second bevel gear 325;

[0028] A rotating part 31 is provided above the operating table 1;

[0029] The rotating part 31 includes a motor 311 and a worm 313. The bottom surface of the motor 311 is fixedly connected to the top surface of the operating table 1. The front surface of the worm 313 is fixedly connected to the back surface of the output rod of the motor 311. The rotating part 31 also includes a support plate 312 and a worm wheel 314.

[0030] The outer surface of the mounting block 321 is provided with an annular groove, the inner wall of the support plate 312 extends to the inside of the annular groove and is slidably connected to the inner wall of the annular groove, the bottom surface of the support plate 312 is fixedly connected to the top surface of the operating table 1, the worm gear 314 is fixedly sleeved on the outer surface of the mounting block 321, and the outer surface of the worm gear 314 is meshedly connected with the outer surface of the worm 313 by setting the motor 311, the support plate 312, the worm 313, the worm gear 314, the mounting block 321, the clamping block 322, the first bevel gear 323, the screw 324 , the second bevel gear 325, the slide plate 326 and the rotating shaft 327, rotate the rotating shaft 327, use the second bevel gear 325 to drive the first bevel gear 323 to rotate, so that the three screws 324 rotate at the same time, so that the three clamping blocks 322 are close to each other, so that the clamping blocks 322 clamp and fix the valve stem, start the motor 311, so that the worm 313 drives the worm wheel 314 to rotate, and the worm wheel 314 drives the mounting block 321, the clamping block 322 and the valve stem to rotate, so as to adjust the clamping angle of the valve stem according to the processing position;

[0031] A dust box 5 is fixedly connected to the inner wall of the operating table 1, a through hole is opened on the top surface of the operating table 1, and a grid plate 2 is fixedly connected to the inner wall of the through hole. By setting the grid 2 and the dust box 5, the dust box 5 is used to collect grinding and drilling debris, and the grid 2 is used to prevent the valve stem from falling into the dust box 5. By setting the grid 2 and the dust box 5, the dust box 5 is used to collect grinding and drilling debris, and the grid 2 is used to prevent the valve stem from falling into the dust box 5.

[0032] The right end face of the dust box 5 is fixedly connected to an air pump 4, the left end face of the air inlet pipe of the air pump 4 is fixedly connected to the right end face of the dust box 5, and the inner wall of the dust box 5 is fixedly connected to a filter screen 6. By setting the air pump 4 and the filter screen 6, the air pump 4 is started to form a negative pressure inside the dust box 5, and the processing debris is sucked into the dust box 5.

[0033] When in use, rotate the rotating shaft 327, the rotating shaft 327 drives the second bevel gear 325 to rotate, the second bevel gear 325 drives the first bevel gear 323 to rotate, the first bevel gear 323 drives the screw 324 to rotate synchronously, the screw 324 drives the slide plate 326 to move, the slide plate 326 drives the clamping block 322 to clamp the valve stem, start the air pump 4, the air pump 4 sucks out the air inside the dust box 5, so that a negative pressure is formed inside the dust box 5, and the processing debris is sucked into the dust box 5. After the processing is completed, start the motor 311, the output shaft of the motor 311 drives the worm 313 to rotate, the worm 313 drives the worm wheel 314 to rotate, the worm 314 drives the mounting block 321 to rotate, the mounting block 321 drives the slide plate 326, the clamping block 322 and the valve stem to rotate, thereby changing the clamping angle of the valve stem.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A turning device for valve stem processing, comprising an operating table (1), characterized in that: A clamping device (3) is arranged above the operating table (1), and the clamping device (3) comprises a clamping portion (32); The clamping portion (32) comprises a clamping block (322), a mounting block (321), a screw rod (324), a second bevel gear (325), a slide plate (326), and a rotating shaft (327); a sliding groove is provided on the outer surface of the mounting block (321); the outer surface of the screw rod (324) is rotatably connected to the inner wall of the sliding groove via a first bearing seat; the second bevel gear (325) is fixedly sleeved on the outer surface of the rotating shaft (327); and the outer surface of the clamping block (322) is fixedly connected to the outer surface of the slide plate (326); A rotating part (31) is arranged above the operating table (1); The rotating part (31) comprises a motor (311) and a worm (313); the bottom surface of the motor (311) is fixedly connected to the top surface of the operating table (1); and the front surface of the worm (313) is fixedly connected to the back surface of the output rod of the motor (311).

2. The turning device for valve stem processing according to claim 1, characterized in that: The clamping portion (32) further comprises a first bevel gear (323), the first bevel gear (323) being fixedly sleeved on the outer surface of the screw rod (324), and the outer surface of the right end of the slide plate (326) extending into the interior of the slide groove and being threadedly sleeved on the outer surface of the screw rod (324).

3. The turning device for valve stem processing according to claim 2, characterized in that: The left end surface of the rotating shaft (327) is rotatably connected to the right end surface of the mounting block (321) via a second bearing seat, and the outer surface of the first bevel gear (323) is meshingly connected to the outer surface of the second bevel gear (325).

4. The turning device for valve stem processing according to claim 1, characterized in that: The rotating part (31) further comprises a support plate (312) and a worm gear (314); an annular groove is formed on the outer surface of the mounting block (321); an inner wall of the support plate (312) extends into the interior of the annular groove and is slidably connected to the inner wall of the annular groove; and a bottom surface of the support plate (312) is fixedly connected to a top surface of the operating table (1).

5. The turning device for valve stem processing according to claim 4 is characterized in that: The worm wheel (314) is fixedly sleeved on the outer surface of the mounting block (321), and the outer surface of the worm wheel (314) is meshingly connected with the outer surface of the worm (313).

6. The turning device for valve stem processing according to claim 1, characterized in that: A dust collection box (5) is fixedly connected to the inner wall of the operating table (1); a through hole is provided on the top surface of the operating table (1); and a grid plate (2) is fixedly connected to the inner wall of the through hole.

7. The turning device for valve stem processing according to claim 6, characterized in that: The right end surface of the dust collecting box (5) is fixedly connected to an air pump (4), the left end surface of the air inlet pipe of the air pump (4) is fixedly connected to the right end surface of the dust collecting box (5), and the inner wall of the dust collecting box (5) is fixedly connected to a filter screen (6).