Solder strip clamping equipment of series welding machine
Through the compression and clamping components of the welding belt clamping equipment of the welding machine, the problems of residual and dummy welding of the welding belt after cutting are solved, and the reliable positioning and efficient cutting of the welding belt are achieved, ensuring the battery cell Connection point reliability.
Patent Information
- Application Number
- CN202421093596.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the production process of solar cell, the excess crushed welding tape after cutting of the welding tape is difficult to completely remove, resulting in subsequent welding tape positioning deviation, pressure bending drop and cutting lag, and the welding tape is easily caused by resonance displacement during the cutting process. False welding.
A string welding belt clamping equipment is designed, including substrate, compression assembly and clamping assembly. The welding belt is pressed on the cutting platform by pressing the assembly, and the clamping assembly clamps and releases the welding belt to ensure welding. The positioning accuracy of the belt during the cutting process, and the cut crushed welding tape will be automatically placed in the crushed welding tape groove to avoid leaving behind.
Reliable positioning of welding tape is achieved, avoiding the remains and dummy welding of crushed welding tape, improving cutting accuracy and efficiency, and ensuring reliable contact between the welding tape and the battery cell.
Smart Images

Figure CN222243710U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell manufacturing, in particular to a welding ribbon clamping device for a string welding machine. Background Art
[0002] During the production process of back-contact solar cells, the solder ribbon needs to be cut into sections to cut off excess solder ribbon. After cutting, the excess scraps of solder ribbon will remain on the cutting platform.
[0003] In the related art, the excess broken solder strips cut off from the cutting platform are cleaned with a brush, but the cleaning capacity of the brush is limited, and broken solder strips are often left behind, which can cause deviations in the subsequent positioning of the solder strips, causing the solder strips to bend and fall when the solder strip transport crane takes them, and causing the cutter to jam during cutting. In addition, during the solder strip cutting process, the simultaneous movement of various mechanisms produces resonance, which can easily cause the solder strips to shift on the platform, resulting in the solder strips being unable to reliably contact the connection points of the battery cell, causing cold solder joints. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a welding ribbon clamping device for a stringer, which has the advantages of reliable positioning, avoiding the residue of broken welding ribbons, and avoiding cold welding.
[0005] To achieve the above-mentioned purpose, according to an embodiment of the utility model, a solder strip clamping device for a stringer is proposed, and the solder strip clamping device for a stringer includes: a substrate; a clamping assembly, which is arranged on the substrate and is suitable for clamping the solder strip on a cutting platform; and a clamping assembly, which is arranged on the substrate and is suitable for clamping and releasing the solder strip.
[0006] The soldering ribbon clamping device for a stringer according to the embodiment of the utility model has the advantages of reliable positioning, avoiding residual broken solder ribbons, and avoiding cold solder joints.
[0007] In addition, the welding ribbon clamping device of the stringer according to the above embodiment of the utility model may also have the following additional technical features:
[0008] According to one embodiment of the utility model, the clamping assembly includes a plurality of clamping devices arranged at intervals along a first direction, each of the clamping devices is suitable for clamping the welding strip on the cutting platform, and the clamping assembly includes a plurality of clamping devices arranged at intervals along the first direction, each of the clamping devices is suitable for clamping and releasing the welding strip.
[0009] According to one embodiment of the utility model, the clamping assembly also includes a clamping bracket, which is arranged on the lower surface of the substrate. The clamping device includes a clamping member and an elastic member. The clamping member is movably arranged on the clamping bracket up and down, and the elastic member often drives the clamping member to move downward.
[0010] According to an embodiment of the utility model, the clamping bracket is provided with a plurality of through holes, the clamping member includes a clamping shaft and a clamping head, the plurality of clamping shafts respectively pass through the plurality of through holes, the clamping head is connected to the lower end of the clamping shaft, the diameter of the clamping head is larger than the diameter of the clamping shaft, the elastic member is a compression spring, the compression spring is sleeved outside the clamping shaft and compressed between the clamping head and the clamping bracket.
[0011] According to an embodiment of the utility model, a clamping groove is provided at the upper end of the clamping shaft, and the clamping groove is matched with a clamping ring, and the clamping ring is suitable for stopping on the clamping bracket to prevent the clamping member from being separated from the through hole.
[0012] According to one embodiment of the utility model, the clamping assembly also includes a clamping bracket and a driving device, the clamping bracket is arranged on the lower surface of the substrate, the clamping device includes a movable clamping block and a fixed clamping block, the fixed clamping block is arranged on the clamping bracket, the movable clamping block can be movably arranged on the clamping bracket, and the movable clamping block is transmission-connected to the driving device.
[0013] According to one embodiment of the utility model, the clamping assembly also includes a sliding link, which is slidably disposed on the clamping bracket, the driving device is connected to the sliding link, the upper end of the movable clamping block is pivotally connected to the sliding link, and the middle part of the movable clamping block is pivotally connected to the fixed clamping block.
[0014] According to one embodiment of the utility model, the fixed clamping block is provided with an avoidance groove, the middle part of the movable clamping block has a lug, the lug is fitted in the avoidance groove, the lug is provided with an axial hole, the fixed clamping block is provided with a mounting hole connected to the avoidance groove, the movable clamping block and the fixed clamping block are pivotally connected by a rotating shaft fitted in the axial hole and the mounting hole.
[0015] According to an embodiment of the utility model, there are multiple pressing assemblies and multiple clamping assemblies, and the multiple pressing assemblies and the multiple clamping assemblies are alternately and spacedly arranged on the substrate in the second direction.
[0016] According to an embodiment of the present invention, the first direction is the width direction of the substrate, and the second direction is the length direction of the substrate.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 It is a structural schematic diagram of a welding ribbon clamping device for a string welding machine according to an embodiment of the utility model.
[0020] Figure 2 It is a structural schematic diagram of a welding ribbon clamping device for a string welding machine according to an embodiment of the utility model.
[0021] Figure 3 It is a structural schematic diagram of a clamping assembly of a welding ribbon clamping device for a string welding machine according to an embodiment of the utility model.
[0022] Figure 4 It is a partial exploded view of the clamping assembly of the welding ribbon clamping device of the string welding machine according to the embodiment of the utility model.
[0023] Figure 5 It is a partial structural schematic diagram of a welding ribbon clamping device for a string welding machine according to an embodiment of the utility model.
[0024] Figure 6 It is a structural schematic diagram of a clamping assembly of a welding ribbon clamping device for a string welding machine according to an embodiment of the utility model.
[0025] Figure 7 It is a structural schematic diagram of a clamping assembly of a welding ribbon clamping device for a string welding machine according to an embodiment of the utility model.
[0026] Figure 8 It is a partial exploded view of the clamping assembly of the welding ribbon clamping device of the string welding machine according to the embodiment of the utility model.
[0027] Figure numerals: welding ribbon clamping device 1 for stringing machine, substrate 10, connecting frame 11, clamping assembly 20, clamping bracket 21, through hole 211, clamping device 22, clamping piece 221, clamping shaft 2211, clamping head 2212, slot 2213, clamping ring 2214, elastic piece 222, clamping assembly 30, clamping bracket 31, driving device 32, clamping device 33, movable clamping block 331, lug 3310, shaft hole 3311, fixed clamping block 332, avoidance groove 3320, mounting hole 3321, sliding connecting rod 34. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The following describes a welding ribbon clamping device 1 for a stringer according to an embodiment of the utility model with reference to the accompanying drawings.
[0032] like Figure 1-Figure 8 As shown, the solder ribbon clamping device 1 for a stringer according to an embodiment of the utility model includes a base plate 10 , a pressing assembly 20 and a clamping assembly 30 .
[0033] The pressing assembly 20 is disposed on the substrate 10 and is suitable for pressing the soldering ribbon onto the cutting platform.
[0034] The clamping assembly 30 is disposed on the substrate 10 and is suitable for clamping and releasing the soldering ribbon.
[0035] Specifically, the substrate 10 can be connected to the moving device through the connecting frame 11, and the moving device can be a welding strip transporting overhead crane. The clamping assembly 30 has a clamping state for clamping the welding strip and an open state for releasing the welding strip.
[0036] Reference below Figure 1-Figure 8 The working process of the welding ribbon clamping device 1 for a stringer according to an embodiment of the utility model is described.
[0037] The welding strip transport crane is translated to above the welding strip (the clamping assembly 30 is currently in the open state), the welding strip transport crane is lowered, so that the pressing assembly 20 presses the welding strip on the cutting platform, and at the same time the clamping assembly 30 switches to the clamping state to clamp the welding strip;
[0038] The solder strip cutter starts to cut the solder strip, and the excess solder strip remains clamped by the clamping assembly 30 after cutting.
[0039] The welding strip transport crane rises, the pressing assembly 20 is separated from the welding strip, and at the same time the clamping assembly 30 maintains the clamping state and carries the clamped broken welding strip upward;
[0040] The welding strip transport crane is moved horizontally to above the broken welding strip placement slot and then descends, and the clamping assembly 30 is switched to a released state to place the broken welding strip in the broken welding strip placement slot.
[0041] According to the solder tape clamping device 1 of the stringer welder embodiment of the utility model, by setting a clamping component 30, the clamping component 30 can be used to clamp the excess part of the solder tape that needs to be cut off. On the one hand, the clamping of the clamping component 30 can be used to realize the positioning of the solder tape, improve the position accuracy during cutting, and improve the accuracy of cutting. On the other hand, the excess broken solder tape after cutting can be kept clamped by the clamping component 30, and the broken solder tape can be placed in the broken solder tape groove by moving the solder tape clamping device 1 of the stringer welder to avoid the broken solder tape being left on the cutting platform. Compared with the technical solution of cleaning with a brush in the related art, since the broken solder tape is always clamped by the clamping component 30 before and after cutting, it will not be left on the cutting platform, which can avoid the remaining broken solder tape causing deviation in subsequent solder tape positioning, and avoid the subsequent solder tape being bent and dropped, and jamming during cutting.
[0042] Furthermore, by providing a clamping assembly 20, the soldering ribbon can be pressed onto the cutting platform using the clamping assembly 20 during the cutting process to avoid displacement of the soldering ribbon on the cutting platform due to vibration during the cutting process, thereby improving the positioning accuracy of the soldering ribbon and ensuring reliable contact between the soldering ribbon and the wiring points of the battery cell, thereby avoiding problems such as cold solder joints.
[0043] Therefore, the solder ribbon clamping device 1 for a stringer according to the embodiment of the utility model has the advantages of reliable positioning, avoiding residual broken solder ribbons, and avoiding cold solder joints.
[0044] The following describes a welding ribbon clamping device 1 for a stringer according to a specific embodiment of the utility model with reference to the accompanying drawings.
[0045] In some specific embodiments of the present invention, Figure 1-Figure 8 As shown, the solder ribbon clamping device 1 for a stringer according to an embodiment of the utility model comprises a base plate 10 , a plurality of pressing assemblies 20 and a plurality of clamping assemblies 30 .
[0046] Specifically, Figure 1-Figure 8 As shown, the pressing assembly 20 includes a plurality of pressing devices 22 arranged at intervals along the first direction, each of which is suitable for pressing the welding strip on the cutting platform, and the clamping assembly 30 includes a plurality of clamping devices 33 arranged at intervals along the first direction (the up and down directions are shown by arrows in the figure and are only for the convenience of description, not for the actual setting direction, and the first direction and the second direction are both perpendicular to the up and down directions), and each clamping device 33 is suitable for clamping and releasing the welding strip. In this way, multiple welding strips can be clamped and pressed at the same time, thereby improving the cutting efficiency of the welding strip.
[0047] Advantageously, if Figure 1 and Figure 2 As shown, there are multiple pressing assemblies 20 and multiple clamping assemblies 30, and multiple pressing assemblies 20 and multiple clamping assemblies 30 are alternately arranged on the substrate 10 in the second direction. This makes it easy to cut the solder strips of multiple battery cells at the same time, further improving the cutting efficiency of the solder strips.
[0048] Specifically, the cutting tool can pass between each adjacent pressing assembly 20 and clamping assembly 30 to cut the welding ribbon.
[0049] Alternatively, if Figure 1 and Figure 2 As shown, the first direction is the width direction of the substrate 10, and the second direction is the length direction of the substrate 10. This can facilitate the arrangement of the pressing assembly 20 and the clamping assembly 30 on the substrate 10, making the structure of the stringer welding ribbon clamping device 1 more compact.
[0050] Figure 3 and Figure 4 The figure shows a welding ribbon clamping device 1 for a string welding machine according to some examples of the utility model. Figure 3 and Figure 4 As shown, the pressing assembly 20 further includes a pressing bracket 21, which is disposed on the lower surface of the substrate 10. The pressing device 22 includes a pressing member 221 and an elastic member 222. The pressing member 221 is disposed on the pressing bracket 21 so as to be movable up and down, and the elastic member 222 always drives the pressing member 221 to move downward. In this way, the pressing member 221 can be used to press the solder strip, and the elastic member 222 can be used to buffer the pressing force of the pressing member 221, so as to avoid excessive pressing force and damage to the solder strip.
[0051] Specifically, Figure 3 and Figure 4As shown, the clamping bracket 21 is provided with a plurality of through holes 211, and the clamping member 221 includes a clamping shaft 2211 and a clamping head 2212, wherein the plurality of clamping shafts 2211 respectively pass through the plurality of through holes 211, and the clamping head 2212 is connected to the lower end of the clamping shaft 2211, and the diameter of the clamping head 2212 is greater than the diameter of the clamping shaft 2211, and the elastic member 222 is a compression spring, which is sleeved outside the clamping shaft 2211 and compressed between the compression head 2212 and the clamping bracket 21. This facilitates the arrangement of the clamping member 221 and the elastic member 222.
[0052] More specifically, Figure 3 and Figure 4 As shown, a clamping groove is provided at the upper end of the clamping shaft, and the clamping groove is matched with a clamping ring, and the clamping ring is suitable for stopping on the clamping bracket to prevent the clamping member from being separated from the through hole.
[0053] Figure 5-Figure 8 The figure shows a welding ribbon clamping device 1 for a string welding machine according to some examples of the utility model. Figure 5-Figure 8 As shown, the clamping assembly 30 also includes a clamping bracket 31 and a driving device 32. The clamping bracket 31 is arranged on the lower surface of the substrate 10. The clamping device 33 includes a movable clamping block 331 and a fixed clamping block 332. The fixed clamping block 332 is arranged on the clamping bracket 31. The movable clamping block 331 is movably arranged on the clamping bracket 31, and the movable clamping block 331 is transmission-connected with the driving device 32. Specifically, when the clamping device 33 is in the clamping state, the movable clamping block 331 and the fixed clamping block 332 clamp the welding strip together, and when the driving device 32 is in the open state, the movable clamping block 331 and the fixed clamping block 332 release the welding strip. In this way, the driving device 32 can drive multiple movable clamping blocks 331 to move so that the movable clamping blocks 331 and the fixed clamping blocks 332 clamp or release the welding strip.
[0054] Specifically, Figure 5-Figure 8 As shown, the clamping assembly 30 also includes a sliding link 34, which is slidably disposed on the clamping bracket 31, the driving device 32 is connected to the sliding link 34, the upper end of the movable clamp block 331 is pivotally connected to the sliding link 34, and the middle part of the movable clamp block 331 is pivotally connected to the fixed clamp block 332. Specifically, when the clamping device 33 is in the clamping state, the lower end of the movable clamp block 331 is close to the lower end of the fixed clamp block 332 to clamp the welding strip, and when the clamping device 33 is in the open state, the lower end of the movable clamp block 331 is away from the lower end of the fixed clamp block 332 to release the welding strip. In this way, the driving device 32 can drive the sliding link 34 to drive the multiple movable clamp blocks 331 to rotate by sliding the sliding link 34, thereby realizing the relative rotation of the movable clamp block 331 and the fixed clamp block 332, and realizing the clamping or release of the clamping device 33.
[0055] More specifically, Figure 8As shown, the fixed clamp block 332 is provided with an avoidance groove 3320, the middle part of the movable clamp block 331 has a lug 3310, the lug 3310 is matched in the avoidance groove 3320, the lug 3310 is provided with an axial hole 3311, the fixed clamp block 332 is provided with a mounting hole 3321 connected with the avoidance groove 3320, and the movable clamp block 331 and the fixed clamp block 332 are pivotally connected through a rotating shaft matched in the axial hole 3311 and the mounting hole 3321. In this way, the movable clamp block 331 and the fixed clamp block 332 can be pivotally connected, and the structure of the clamping device 33 can be made more compact.
[0056] Specifically, the driving device 32 is a cylinder, which can be used to control the driving force to ensure the clamping force.
[0057] The lower end of the movable clamping block 331 may be provided with a clamping hook, and the lower end of the fixed clamping block 332 may be provided with a clamping groove, so as to facilitate clamping the welding strip.
[0058] Reference below Figure 1-Figure 8 The working process of the welding ribbon clamping device 1 for a stringer according to an embodiment of the utility model is described.
[0059] The welding conveyor belt transports the battery string to the welding belt placement station;
[0060] The welding strip transport crane performs the pressure net operation and rises to the standby height after completion;
[0061] The welding strip transport crane is translated to above the welding strip (the clamping assembly 30 is currently in the open state), the welding strip transport crane is lowered, so that the pressing assembly 20 presses the welding strip on the cutting platform, and at the same time the clamping assembly 30 switches to the clamping state to clamp the welding strip;
[0062] The solder strip cutter starts to cut the solder strip, and the excess solder strip remains clamped by the clamping assembly 30 after cutting.
[0063] The welding strip transport crane rises, the pressing assembly 20 is separated from the welding strip, and at the same time the clamping assembly 30 maintains the clamping state and carries the clamped broken welding strip upward;
[0064] The welding strip transport crane is moved horizontally to the top of the broken welding strip placement slot and then descends, and the clamping assembly 30 is switched to the release state to place the broken welding strip in the broken welding strip placement slot;
[0065] After completion, the welding strip transport crane will move to the pressure taking grid position again to prepare for the next cycle.
[0066] Other structures and operations of the welding ribbon clamping device 1 for a stringer according to the embodiment of the utility model are known to those skilled in the art and will not be described in detail here.
[0067] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0068] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A welding ribbon clamping device for a string welding machine, characterized in that: include: substrate; A pressing assembly, the pressing assembly is arranged on the substrate and is suitable for pressing the welding ribbon onto the cutting platform; A clamping assembly is disposed on the substrate and is suitable for clamping and releasing the soldering ribbon.
2. The welding ribbon clamping device for a stringer according to claim 1, characterized in that: The clamping assembly includes a plurality of clamping devices spaced apart along a first direction, each of which is suitable for clamping the solder strip onto a cutting platform; the clamping assembly includes a plurality of clamping devices spaced apart along a first direction, each of which is suitable for clamping and releasing the solder strip.
3. The welding ribbon clamping device for a stringer according to claim 2, characterized in that: The clamping assembly also includes a clamping bracket, which is arranged on the lower surface of the substrate. The clamping device includes a clamping member and an elastic member. The clamping member is movably arranged on the clamping bracket, and the elastic member often drives the clamping member to move downward.
4. The welding ribbon clamping device for a stringer according to claim 3 is characterized in that: The clamping bracket is provided with multiple through holes, and the clamping member includes a clamping shaft and a clamping head. The multiple clamping shafts pass through the multiple through holes respectively, and the clamping head is connected to the lower end of the clamping shaft. The diameter of the clamping head is larger than the diameter of the clamping shaft. The elastic member is a compression spring, which is sleeved outside the clamping shaft and compressed between the clamping head and the clamping bracket.
5. The welding ribbon clamping device for a stringer according to claim 4, characterized in that: A clamping groove is provided at the upper end of the clamping shaft, and the clamping groove is matched with a clamping ring. The clamping ring is suitable for stopping on the clamping bracket to prevent the clamping member from being separated from the through hole.
6. The welding ribbon clamping device for a stringer according to claim 2, characterized in that: The clamping assembly also includes a clamping bracket and a driving device. The clamping bracket is arranged on the lower surface of the substrate. The clamping device includes a movable clamping block and a fixed clamping block. The fixed clamping block is arranged on the clamping bracket. The movable clamping block can be movably arranged on the clamping bracket. The movable clamping block is transmission-connected to the driving device.
7. The welding ribbon clamping device for a stringer according to claim 6, characterized in that: The clamping assembly also includes a sliding link, which is slidably disposed on the clamping bracket, the driving device is connected to the sliding link, the upper end of the movable clamp block is pivotally connected to the sliding link, and the middle part of the movable clamp block is pivotally connected to the fixed clamp block.
8. The welding ribbon clamping device for a stringer according to claim 7, characterized in that: The fixed clamp block is provided with an avoidance groove, the middle part of the movable clamp block has a lug, the lug is fitted in the avoidance groove, the lug is provided with an axial hole, the fixed clamp block is provided with a mounting hole connected to the avoidance groove, the movable clamp block and the fixed clamp block are pivotally connected via a rotating shaft fitted in the axial hole and the mounting hole.
9. The welding ribbon clamping device for a stringer according to claim 2, characterized in that: There are multiple pressing assemblies and multiple clamping assemblies, and the multiple pressing assemblies and the multiple clamping assemblies are alternately and spacedly arranged on the substrate in the second direction.
10. The welding ribbon clamping device for a stringer according to claim 9, characterized in that: The first direction is a width direction of the substrate, and the second direction is a length direction of the substrate.