Full-automatic sand blasting machine

By using the automatic loading and unloading system and spray head to remove attached spray materials in the automatic sandblasting machine, the problem of cumbersome pick-up and placement of workpieces and waste of spray materials is solved, and processing efficiency and spray utilization are improved.

CN222244325UActive Publication Date: 2024-12-27SHAANXI SANQIN MASCH CO LTD
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Patent Information

Application Number
CN202421035898.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-27
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

When the existing automatic sandblasting machine works, the pick-up and placement process of the workpiece is cumbersome, time-consuming and labor-intensive, affecting the processing efficiency, and the spraying material is easy to adhere to the workbench, affecting the stability of the next workpiece and difficult to collect, resulting in waste of spraying material.

Method used

A fully automatic sandblasting machine is designed, using a motor and a conversion component to realize the automatic loading and unloading of the workpiece, and spraying gas through the nozzle to remove the spraying material attached to the table and the surface of the workpiece, and using electric push rods and guide rails to ensure the workpiece. stable movement and recycling of spray materials.

Benefits of technology

It solves the problem of time-consuming workpiece pick-up and placement process, improves processing efficiency, avoids spraying affecting the stability of the next workpiece, and realizes effective collection and recycling of spraying, reducing waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222244325U_ABST
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Abstract

The utility model discloses a full-automatic sand blasting machine, which relates to the technical field of sand blasting and comprises a fixed table, a sand blasting chamber is fixedly mounted on one side of the top surface of the fixed table, an automatic sand blasting device is mounted on the top surface in the sand blasting chamber, a conversion assembly is mounted on the top surface of the fixed table, and a motor is driven to rotate under the matching of the motor and the conversion assembly. The problems that when an existing automatic sand blasting machine works, the workpiece feeding and discharging process is tedious, time and labor are wasted, a large amount of time is consumed in the workpiece taking and placing process, a sand blasting device cannot work, and the workpiece machining efficiency is affected are solved. The spraying material attached to the object placing table and the surface of the workpiece is removed through gas sprayed out of the spraying head, and the problems that the spraying material attached to the workbench easily affects the stability when the next workpiece is placed, the spraying material attached to the surface of the workpiece is easily brought out of the sand blasting chamber when the workpiece is taken out, collection is inconvenient, and meanwhile spraying material waste is caused are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sandblasting, in particular to a full-automatic sandblasting machine. Background Art

[0002] The sand blasting machine uses compressed air as its power. The sand and air are mixed to form a high-speed jet beam, which sprays the material at high speed along the feed pipeline and sprays it onto the surface of the workpiece to be processed, so that the attachments on the surface of the workpiece to be processed are peeled off or the mechanical properties of the outer surface are changed.

[0003] However, when the existing automatic sandblasting machines are working, the workpiece that needs sandblasting is mostly placed manually on the workbench in the sandblasting room. After the sandblasting is completed, the workpiece is taken out and another workpiece that needs sandblasting is placed. The process is cumbersome, time-consuming and labor-intensive. The process of taking and placing the workpiece takes a lot of time, resulting in the sandblasting device being unable to work, affecting the processing efficiency of the workpiece. Secondly, after the workpiece is sandblasted, a small amount of spray material is easily attached to the workbench and the surface of the workpiece, which is inconvenient to clean. The spray material attached to the workbench is likely to affect the stability of the next workpiece when it is placed, and the spray material attached to the surface of the workpiece is easy to be taken out of the sandblasting room when the workpiece is taken out, which is inconvenient to collect and causes waste of spray material. Utility Model Content

[0004] In order to solve the problem that the existing automatic sandblasting machine is complicated, time-consuming and labor-intensive, and takes a lot of time to put and take the workpiece, which causes the sandblasting device to fail to work and affects the workpiece processing efficiency; the purpose of the utility model is to provide a fully automatic sandblasting machine.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a fully automatic sandblasting machine, comprising a fixed table, a sandblasting chamber is fixedly installed on one side of the top surface of the fixed table, an automatic sandblasting device is installed on the top surface of the sandblasting chamber, a conversion assembly is installed on the top surface of the fixed table, a material receiving hopper is installed on one side of the bottom surface of the fixed table, and a motor is installed on the bottom surface of the fixed table located on the side of the material receiving hopper, the conversion assembly comprises a conversion table, a rotating shaft is fixedly installed on the output end of the motor, an end of the rotating shaft away from the motor is fixedly connected to the middle of the bottom surface of the conversion table, a bearing is sleeved on the surface of the rotating shaft, and the bearing is fixedly installed in the fixed table, and fixed blocks are symmetrically installed on the top surface of the conversion table, the number of the fixed blocks is two, and an electric push rod is fixedly installed on one side of the two fixed blocks, the number of the electric push rods is two, and the output ends of the two electric push rods are fixedly installed with fixing parts, and the top surface of the conversion table is located above the two electric push rods and is installed with a storage table, and the two fixing parts are respectively fixedly installed on one side of the bottom surface of the storage table.

[0006] Preferably, an electric cylinder is installed in the middle of one side of the top surface of the sandblasting chamber, a protective door is installed in one side of the sandblasting chamber, the output end of the electric cylinder is fixedly connected to the middle of the top surface of the protective door, the protective door slides in one side of the sandblasting chamber through the electric cylinder, an air pump is fixedly installed on the edge of the inner side of the sandblasting chamber, an air pipe is fixedly installed on the output end of the air pump, a nozzle is fixedly installed on the end of the air pipe away from the air pump, and evenly distributed nozzles are fixedly installed on one side of the surface of the nozzle.

[0007] Preferably, guide sleeves are fixedly installed on both sides of the bottom surfaces of the two storage tables, guide rails are fixedly installed on both sides of the top surface of the conversion table located on the two electric push rods, and the guide sleeve sliding sleeve is arranged on the surface of the guide rail.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] 1. In the utility model, with the cooperation of the motor and the conversion assembly, the loading of the workpiece to be sandblasted is completed, which solves the problem that the loading and unloading process of the workpiece is cumbersome, time-consuming and labor-intensive when the existing automatic sandblasting machine is working, and the process of taking and placing the workpiece takes a lot of time, resulting in the sandblasting device being unable to work and affecting the workpiece processing efficiency;

[0010] 2. In the utility model, when the sandblasting of the workpiece placed on the storage table in the sandblasting room is completed, the spray material attached to the storage table and the surface of the workpiece is removed by the gas ejected from the nozzle, thereby solving the problem that the spray material attached to the workbench easily affects the stability when the next workpiece is placed, and the spray material attached to the surface of the workpiece is easily brought out of the sandblasting room when the workpiece is taken out, which is inconvenient to collect and causes waste of spray material. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 This is a schematic diagram of the overall structure of the utility model.

[0014] Figure 3 For this utility model Figure 2 A magnified view of the structure at center.

[0015] Figure 4 This is a schematic diagram of the structure of the motor matching conversion assembly of the utility model.

[0016] Figure 5 This is a schematic diagram of the structure of the fixed platform and the sandblasting chamber of the utility model.

[0017] In the figure: 1. fixed table; 11. filter screen; 12. receiving hopper; 13. discharge pipe; 14. sealing block; 2. sandblasting room; 21. electric cylinder; 22. protective door; 221. card slot; 23. observation window; 3. automatic sandblasting device; 4. motor; 41. rotating shaft; 411. bearing; 5. conversion assembly; 51. conversion table; 52. fixed block; 53. electric push rod; 54. fixing part; 55. storage table; 551. guide sleeve; 56. guide rail; 6. air pump; 61. air pipe; 62. nozzle; 63. nozzle; 621. fixed sleeve; 7. support frame. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example: Figure 1-5 As shown, the utility model provides a fully automatic sandblasting machine, including a fixed table 1, a sandblasting chamber 2 is fixedly installed on one side of the top surface of the fixed table 1, an automatic sandblasting device 3 is installed on the top surface of the sandblasting chamber 2, a conversion component 5 is installed on the top surface of the fixed table 1, a material receiving hopper 12 is installed on one side of the bottom surface of the fixed table 1, a motor 4 is installed on the bottom surface of the fixed table 1 on one side of the material receiving hopper 12, the conversion component 5 includes a conversion table 51, a rotating shaft 41 is fixedly installed on the output end of the motor 4, and the end of the rotating shaft 41 away from the motor 4 is fixedly connected to the middle of the bottom surface of the conversion table 51, The surface of the rotating shaft 41 is sleeved with a bearing 411, and the bearing 411 is fixedly installed in the fixed platform 1. The top surface of the conversion platform 51 is symmetrically installed with fixed blocks 52, and the number of the fixed blocks 52 is two. One side of the two fixed blocks 52 is fixedly installed with an electric push rod 53, and the number of the electric push rod 53 is two. The output ends of the two electric push rods 53 are fixedly installed with a fixing piece 54. The top surface of the conversion platform 51 is located above the two electric push rods 53 and is installed with a storage platform 55. The two fixing pieces 54 are fixedly installed on one side of the bottom surface of the storage platform 55 respectively;

[0020] The workpiece to be sandblasted is placed on the storage table 55 of the conversion assembly 5 located outside the sandblasting room 2. After the placement is completed, the protective door 22 is opened. After the protective door 22 is opened, the motor 4 is started, and the conversion assembly 5 is driven to operate by controlling the rotating shaft 41 through the output end of the motor 4. The conversion table 51 of the conversion assembly 5 is controlled to rotate 180 degrees, and the workpiece placed on the storage table 55 is sent into the sandblasting room 2. (This automatic sandblasting device 3 is an existing sandblasting device. The workpiece to be sandblasted is sandblasted by the spraying mechanism and the feeding mechanism in conjunction with the nozzle. The nozzle can be moved up and down, front and back, left and right by the driving device to achieve all-round sandblasting of the workpiece). After being sent into the sandblasting room 2, the electric push rod 53 at the bottom of the corresponding storage table 55 in the sandblasting room 2 is opened. The electric push rod 53 cooperates with the fixing part 54 to control the storage table 55 to slide, and the workpiece placed on the storage table 55 is sent to the bottom of the automatic sandblasting device 3 for sandblasting. During sandblasting, the protective door 22 is in a closed state. When the workpiece in the sandblasting chamber 2 is sandblasted, the next workpiece that needs to be sandblasted is placed on another storage table 55 in advance for standby. After the workpiece in the sandblasting chamber 2 is sandblasted, it can be directly sent into the sandblasting chamber 2 for sandblasting. With the cooperation of the motor 4 and the conversion component 5, the loading of the workpiece that needs to be sandblasted is completed, which solves the problem that the loading and unloading process of the workpiece is relatively cumbersome, time-consuming and labor-intensive when the existing automatic sandblasting machine is working, and the process of taking and placing the workpiece takes a lot of time, resulting in the sandblasting device being unable to work, affecting the workpiece processing efficiency.

[0021] An electric cylinder 21 is installed in the middle of one side of the top surface of the sandblasting room 2, and a protective door 22 is installed in one side of the sandblasting room 2. The output end of the electric cylinder 21 is fixedly connected to the middle of the top surface of the protective door 22. The protective door 22 slides in one side of the sandblasting room 2 through the electric cylinder 21. An air pump 6 is fixedly installed on the edge of one side of the protective door 22 located in the sandblasting room 2. An air pipe 61 is fixedly installed on the output end of the air pump 6. A nozzle 62 is fixedly installed on the end of the air pipe 61 away from the air pump 6, and a uniformly distributed nozzle 63 is fixedly installed on one side of the surface of the nozzle 62.

[0022] The protective door 22 is automatically opened and closed by controlling the electric cylinder 21. When the sandblasting of the workpiece placed on the storage table 55 in the sandblasting chamber 2 is completed, the switch of the air pump 6 is turned on, and the gas generated by the air pump 6 enters the nozzle 62 through the air pipe 61, and is sprayed out through multiple nozzles 63 installed on one side of the surface of the nozzle 62. The gas sprayed by the nozzle 63 removes the spray material attached to the storage table 55 and the surface of the workpiece. After the removal is completed, the protective door 22 is opened, and the conversion and loading of the next workpiece are carried out through the conversion component 5, which solves the problem that the spray material attached to the workbench easily affects the stability of the next workpiece when it is placed, and the spray material attached to the surface of the workpiece is easily brought out of the sandblasting chamber 2 when the workpiece is taken out, which is inconvenient to collect and causes waste of spray material. The installation of the nozzle 62 and the air pump 6 does not affect the lifting and lowering of the protective door 22.

[0023] Guide sleeves 551 are fixedly installed on both sides of the bottom surfaces of the two storage tables 55, and guide rails 56 are fixedly installed on both sides of the top surface of the conversion table 51 located on the two electric push rods 53. The guide sleeves 551 are slidably sleeved on the surface of the guide rails 56. Each storage table 55 works in coordination with the two guide sleeves 551 and the two guide rails 56. When the storage table 55 moves, the cooperation of the guide sleeves 551 and the guide rails 56 assists the storage table 55 in moving, thereby increasing the stability of the storage table 55 when moving and completing the guidance of the storage table 55 at the same time.

[0024] The top surface of the fixed platform 1 is located above the receiving hopper 12 and is fixedly installed with a filter screen 11. The filter screen 11 cooperates with the receiving hopper 12. A discharge pipe 13 is fixedly installed in the middle of the bottom surface of the receiving hopper 12. The filter screen 11 facilitates the spraying material sprayed by the automatic sandblasting device 3 to enter the receiving hopper 12, and is discharged into the circulation device through the discharge pipe 13 to complete the recycling of the spraying material.

[0025] An observation window 23 is provided on one side of the vertical protective door 22 of the sandblasting room 2, a card slot 221 is provided on the bottom surface of the protective door 22, a sealing block 14 is fixedly installed on the top surface of the fixed platform 1 below the protective door 22, the card slot 221 is sleeved on the surface of the conversion platform 51 and cooperates with the sealing block 14, and the card slot 221 cooperates with the sealing block 14 to ensure that the protective door 22 is in a completely sealed and closed state when the automatic sandblasting device 3 in the sandblasting room 2 is working, and is not affected by the conversion platform 51.

[0026] Both ends of the surface of the nozzle 62 are sleeved with fixing sleeves 621, and the number of the fixing sleeves 621 is two and fixedly installed on one side of the protective door 22. The nozzle 62 is limited and fixed on one side of the protective door 22 by the two fixing sleeves 621. The bottom surface of the fixed platform 1 is fixedly installed with a supporting frame 7, and the number of the supporting frames 7 is three. The fixed platform 1 is supported and fixed by three supporting frames 7. The device is installed in a designated area in conjunction with the fixed platform 1 to perform sandblasting on the workpiece.

[0027] Working principle: Place the workpiece to be sandblasted on the storage table 55 of the conversion component 5 located outside the sandblasting room 2. After placement, the protective door 22 is opened. After the protective door 22 is opened, the motor 4 is started, and the rotating shaft 41 is controlled by the output end of the motor 4 to drive the conversion component 5 to operate, and the conversion table 51 of the conversion component 5 is controlled to rotate 180 degrees, and the workpiece placed on the storage table 55 is sent into the sandblasting room 2. After being sent into the sandblasting room 2, turn on the switch of the electric push rod 53 at the bottom of the corresponding storage table 55 in the sandblasting room 2. The storage table 55 is controlled to slide by the electric push rod 53 and the fixing part 54, and the workpiece placed on the storage table 55 is sent to the bottom of the automatic sandblasting device 3 for sandblasting. During sandblasting, the protective door 22 is in a closed state. When the workpiece in the sandblasting room 2 is sandblasted, the next workpiece to be sandblasted is placed on another storage table 55 in advance for standby. After the workpiece in the sandblasting room 2 is sandblasted, it can be directly sent into the sandblasting room 2 for sandblasting.

[0028] The protective door 22 is controlled by the electric cylinder 21 to open and close automatically. When the sandblasting of the workpiece placed on the storage table 55 in the sandblasting room 2 is completed, the switch of the air pump 6 is turned on, and the gas generated by the air pump 6 enters the nozzle 62 through the air pipe 61, and is sprayed out through multiple nozzles 63 installed on one side of the surface of the nozzle 62. The gas sprayed by the nozzle 63 removes the spray material attached to the storage table 55 and the surface of the workpiece. After the removal is completed, the protective door 22 is opened, and the conversion and loading of the next workpiece are carried out through the conversion component 5.

[0029] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A fully automatic sandblasting machine, comprising a fixed table (1), characterized in that: A sandblasting chamber (2) is fixedly mounted on one side of the top surface of the fixed platform (1), an automatic sandblasting device (3) is mounted on the top surface of the sandblasting chamber (2), a conversion assembly (5) is mounted on the top surface of the fixed platform (1), a material receiving hopper (12) is mounted on one side of the bottom surface of the fixed platform (1), and a motor (4) is mounted on the bottom surface of the fixed platform (1) on one side of the material receiving hopper (12); The conversion assembly (5) comprises a conversion platform (51), a rotating shaft (41) is fixedly mounted on the output end of the motor (4), one end of the rotating shaft (41) away from the motor (4) is fixedly connected to the middle of the bottom surface of the conversion platform (51), a bearing (411) is sleeved on the surface of the rotating shaft (41), and the bearing (411) is fixedly mounted in the fixed platform (1), a fixed block (52) is symmetrically mounted on the top surface of the conversion platform (51), the number of the fixed blocks (52) is two, one side of the two fixed blocks (52) is fixedly mounted with an electric push rod (53), the number of the electric push rod (53) is two, the output ends of the two electric push rods (53) are fixedly mounted with a fixing piece (54), the top surface of the conversion platform (51) is located above the two electric push rods (53) and is installed with a storage platform (55), and the two fixing pieces (54) are respectively fixedly mounted on one side of the bottom surface of the storage platform (55).

2. A fully automatic sandblasting machine as claimed in claim 1, characterized in that: An electric cylinder (21) is installed in the middle of one side of the top surface of the sandblasting chamber (2), a protective door (22) is installed in one side of the sandblasting chamber (2), an output end of the electric cylinder (21) is fixedly connected to the middle of the top surface of the protective door (22), the protective door (22) slides in one side of the sandblasting chamber (2) through the electric cylinder (21), an air pump (6) is fixedly installed on the edge of one side of the protective door (22) located in the sandblasting chamber (2), an air pipe (61) is fixedly installed at the output end of the air pump (6), a nozzle (62) is fixedly installed at one end of the air pipe (61) away from the air pump (6), and uniformly distributed nozzles (63) are fixedly installed on one side of the surface of the nozzle (62).

3. A fully automatic sandblasting machine as claimed in claim 1, characterized in that: Guide sleeves (551) are fixedly installed on both sides of the bottom surfaces of the two storage tables (55), and guide rails (56) are fixedly installed on both sides of the top surface of the conversion table (51) located on the two electric push rods (53), and the guide sleeves (551) are slidably mounted on the surface of the guide rails (56).

4. A fully automatic sandblasting machine as claimed in claim 1, characterized in that: The top surface of the fixed platform (1) is located above the receiving hopper (12) and has a filter screen (11) fixedly installed therein. The filter screen (11) and the receiving hopper (12) cooperate with each other, and a discharge pipe (13) is fixedly installed in the middle of the bottom surface of the receiving hopper (12).

5. A fully automatic sandblasting machine as claimed in claim 1, characterized in that: An observation window (23) is provided in one side of the vertical protective door (22) of the sandblasting chamber (2); a card slot (221) is provided on the bottom surface of the protective door (22); a sealing block (14) is fixedly installed on the top surface of the fixed platform (1) below the protective door (22); the card slot (221) is sleeved on the surface of the conversion platform (51) and cooperates with the sealing block (14).

6. A fully automatic sandblasting machine as claimed in claim 2, characterized in that: Both ends of the surface of the nozzle (62) are sleeved with fixing sleeves (621), and the fixing sleeves (621) are two in number and fixedly mounted on one side of the protective door (22).

7. A fully automatic sandblasting machine as claimed in claim 1, characterized in that: A support frame (7) is fixedly mounted on the bottom surface of the fixed platform (1), and the number of the support frames (7) is three.