Valve test board

By designing an auxiliary table on the valve test bench and using the cylinder and V frame to achieve the lifting and lateral movement of the valve, the problems of valve shaking and bumping in the prior art are solved, and the convenience and safety of positioning operation are improved.

CN222244663UActive Publication Date: 2024-12-27ZHEJIANG JUCHANG VALVE MFG CO LTD
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Patent Information

Application Number
CN202421079188.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-27
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

When the current valve test bench lifts and assists in the detection of valves, it is easy to cause the valve to shake and inconvenient positioning, and the lifting equipment and valves are prone to collisions.

Method used

A valve test bench including the main body of the equipment and the auxiliary table is designed. The auxiliary table consists of a fixed seat, a cylinder, a V frame, a damper and a guide column. The valve is lifted and moved horizontally through the cylinder and a V frame. The auxiliary table is The design avoids valve shaking and provides buffering support through dampers.

Benefits of technology

This design effectively avoids the valve shaking on the test bench, simplifies positioning operation, and improves the safety and operation convenience of the valve and equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222244663U_ABST
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Abstract

The utility model discloses a valve testboard, which comprises an equipment main body and an auxiliary table for supporting a valve to be detected, the auxiliary table comprises a fixed seat and an air cylinder which is distributed along the vertical direction and is fixedly arranged at the top of the fixed seat, and the output end of the air cylinder is fixedly connected with a movable plate which is distributed along the horizontal plane. Two V-shaped frames for placing valves to be detected are assembled at the top of the movable plate, each V-shaped frame comprises an installation frame and two roller sets which are fixedly installed at the top of the installation frame through supports, and the two roller sets are symmetrically distributed in the inclined direction. According to the valve test bench, the auxiliary bench is arranged in the tool area of the equipment main body, the to-be-detected valve hoisted to the tool area can be structurally supported, shaking of the to-be-detected valve is avoided, meanwhile, lifting and transverse movement of the to-be-detected valve can be achieved by means of the air cylinder and the V-shaped frame, and positioning operation of an operator is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve production, in particular to a valve testing bench. Background Art

[0002] The valve test bench is mainly used for valve leakage test, valve body strength test and other functional tests. After valve production and valve disassembly inspection and maintenance, pressure test is the last process to ensure the sealing quality of the valve.

[0003] Most of the existing valve test benches rely on lifting equipment to load the valve to be tested, and the operator's assistance is required to move the valve to achieve the positioning of the valve through the flange end face. In actual use, the valve to be tested is prone to shaking, which is inconvenient for positioning operations. At the same time, it is easy to cause the hoisted valve to collide with the equipment. For this reason, the applicant has designed a valve test bench to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a valve test bench, which solves the problem that most of the current valve test benches rely on lifting equipment to load the valves to be tested, which is prone to shaking of the valves to be tested, making it inconvenient to perform positioning operations, and at the same time, it is easy for the lifted valves to collide with the equipment.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: the valve test bench includes an equipment body and an auxiliary table set up in the tooling area of ​​the equipment body for supporting the valve to be tested.

[0006] The auxiliary platform includes a fixed seat and a cylinder fixedly installed on the top of the fixed seat along the vertical direction. The output end of the cylinder is fixedly connected to a movable plate distributed along the horizontal plane. The top of the movable plate is equipped with two V-shaped frames for placing the valve to be tested.

[0007] The V-shaped frame comprises a mounting frame and two roller groups which are fixedly mounted on the top of the mounting frame through supports, and the two roller groups are distributed along the inclined direction and are symmetrically distributed.

[0008] Preferably, a positioning groove for accommodating the bottom of the air cylinder is provided at the center of the top surface of the fixing seat, and the circumferential side walls of the fixing seat are provided with slopes distributed along the inclined direction.

[0009] Preferably, it also includes a cover shell which is arranged outside the cylinder and fixedly connected to the fixing seat, and the top of the cover shell is connected to the bottom surface of the movable plate through a telescopic protective cover.

[0010] Preferably, two guide pillars are fixedly connected to the fixing seat and are distributed in the vertical direction. The two guide pillars are movably connected to both sides of the movable plate, and two parallel connecting frames are vertically welded between the two mounting frames.

[0011] Preferably, it further comprises four dampers which are distributed in a rectangular array and are all erected in a vertical direction, wherein the four dampers are divided into two groups and are respectively assembled between the movable plate and the two mounting frames.

[0012] Beneficial Effects

[0013] The utility model provides a valve test bench. Compared with the prior art, it has the following beneficial effects:

[0014] The valve test bench is equipped with an auxiliary platform in the tooling area of ​​the main body of the equipment, which can provide structural support for the valve to be tested that is hoisted to the tooling area to prevent the valve to be tested from shaking. At the same time, the valve to be tested can be lifted and lowered and moved laterally by means of a cylinder and a V-frame, which is convenient for operators to perform positioning operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 This is a structural schematic diagram of the support platform of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the V-shaped frame of the utility model;

[0018] Figure 4 This is a schematic diagram of the installation structure of the V-shaped frame of the utility model;

[0019] Figure 5 This is a schematic diagram of the installation structure of the cylinder of the utility model;

[0020] In the figure:

[0021] 100. Equipment body;

[0022] 200, auxiliary table;

[0023] 210, fixed seat; 220, cylinder; 230, movable plate; 240, V-shaped frame; 250, damper; 260, cover;

[0024] 2110, slope; 2120, positioning groove; 2130, guide column;

[0025] 2410, mounting frame; 2420, support; 2430, roller set; 2440, connecting frame;

[0026] 2610, telescopic protective cover. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution: a valve test bench, including an equipment main body 100 and an auxiliary platform 200 erected in the tooling area of ​​the equipment main body 100 for supporting the valve to be tested, the auxiliary platform 200 includes a fixed seat 210 and a cylinder 220 distributed and fixedly installed on the top of the fixed seat 210 along the vertical direction, the output end of the cylinder 220 is fixedly connected with a movable plate 230 distributed along the horizontal plane, and the top of the movable plate 230 is equipped with two V-shaped frames 240 for placing the valve to be tested, the V-shaped frame 240 includes a mounting frame 2410 and two roller groups 2430 fixedly installed on the top of the mounting frame 2410 through supports 2420, and the two roller groups 2430 are distributed along the inclined direction and are symmetrically distributed.

[0029] Based on the above-mentioned structural setting, the valve test bench is composed of an equipment body 100 and an auxiliary platform 200, wherein the auxiliary platform 200 is set up in the tooling area of ​​the equipment body 100. Specifically, during the working process, the operator lifts the valve to be tested to the auxiliary platform 200 with the help of a lifting device, and the valve to be tested is placed on two V-shaped frames 240. At the same time, the two flange ends of the valve to be tested are respectively located on the outside of the two V-shaped frames 240. Subsequently, the operator controls the lifting and lowering of the output end of the cylinder 220 to adjust the height of the valve to be tested. The output end of the cylinder 220 is extended and retracted, which can drive the movable plate 230 to rise and fall, thereby driving the valve to be tested set up on the two V-shaped frames 240 to rise and fall. When the valve to be tested is adjusted to a suitable height, the operator can use the roller group 2430 to perform a translation operation on the valve to be tested until the flange end on one side of the valve to be tested is aligned and fits with the fixed clamping plate on the equipment body 100, and cooperates with the slidable clamping plate. Under the action of the two clamping plates, the positioning tooling of the valve to be tested can be realized. The valve test bench is provided with an auxiliary table 200 in the tooling area of ​​the equipment body 100, which can structurally support the valve to be tested that is hoisted to the tooling area to avoid shaking of the valve to be tested. At the same time, the cylinder 220 and the V-frame 240 can be used to respectively realize the lifting and lateral movement of the valve to be tested, which is convenient for the operator to perform positioning operations.

[0030] Furthermore, a positioning groove 2120 is provided at the center of the top surface of the fixing seat 210 for accommodating the bottom of the air cylinder 220, and the circumferential side walls of the fixing seat 210 are provided with slopes 2110 distributed along the inclined direction. The positioning groove 2120 facilitates the positioning and installation of the air cylinder 220, and the setting of the slope 2110 can divert the water flow leaking during the valve test.

[0031] Furthermore, it also includes a cover shell 260 that is disposed outside the cylinder 220 and fixedly connected to the fixing seat 210, and the top of the cover shell 260 is connected to the bottom surface of the movable plate 230 through a telescopic protective cover 2610. The cover shell 260 and the telescopic protective cover 2610 can form a closed and effective protection outside the cylinder 220 without affecting the telescopic action of the output end of the cylinder 220.

[0032] Furthermore, two guide posts 2130 are fixedly connected to the fixing seat 210 and are both distributed in the vertical direction. The two guide posts 2130 are respectively movable and penetrate the two sides of the movable plate 230. Two parallel connecting frames 2440 are vertically welded between the two mounting frames 2410. The movable plate 230 rises and falls with the extension and retraction of the output end of the cylinder 220. The setting of the two guide posts 2130 plays a guiding and limiting role in the lifting and lowering of the movable plate 230, thereby ensuring the smooth lifting and lowering of the valve to be tested. The two connecting frames 2440 are welded between the two mounting frames 2410, connecting the two V-shaped frames 240 and forming the two into an integral component, thereby ensuring the structural strength of the V-shaped frames 240.

[0033] Furthermore, it also includes four dampers 250 distributed in a rectangular array and erected in the vertical direction, and the four dampers 250 are divided into two groups and respectively assembled between the movable plate 230 and the two mounting frames 2410. Among them, the V-shaped frame 240 directly contacts the valve to be tested and provides structural support for the valve to be tested. The setting of the damper 250 can provide effective buffering when the valve is placed on the V-shaped frame 240, play a certain protective effect on the valve, and extend the service life of the V-shaped frame 240.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Valve test bench, characterized by: It comprises an equipment body (100) and an auxiliary platform (200) erected in a tooling area of ​​the equipment body (100) for supporting a valve to be inspected; The auxiliary platform (200) comprises a fixed seat (210) and a cylinder (220) distributed and fixedly installed on the top of the fixed seat (210) in a vertical direction, the output end of the cylinder (220) is fixedly connected to a movable plate (230) distributed along a horizontal plane, and the top of the movable plate (230) is equipped with two V-shaped frames (240) for placing valves to be tested; The V-shaped frame (240) comprises a mounting frame (2410) and two roller groups (2430) which are fixedly mounted on the top of the mounting frame (2410) via supports (2420), and the two roller groups (2430) are distributed along an inclined direction and are symmetrically distributed.

2. The valve test bench according to claim 1, characterized in that: A positioning groove (2120) for accommodating the bottom of the air cylinder (220) is provided at the center of the top surface of the fixing seat (210), and the circumferential side walls of the fixing seat (210) are provided with slopes (2110) distributed along an inclined direction.

3. The valve test bench according to claim 1, characterized in that: It also includes a cover shell (260) which is arranged outside the cylinder (220) and fixedly connected to the fixing seat (210), and the top of the cover shell (260) is connected to the bottom surface of the movable plate (230) through a telescopic protective cover (2610).

4. The valve test bench according to claim 1, characterized in that: The fixing seat (210) is fixedly connected to two guide pillars (2130) both distributed in the vertical direction, and the two guide pillars (2130) are respectively movable and penetrate through the two sides of the movable plate (230), and two parallel connecting frames (2440) are vertically welded between the two mounting frames (2410).

5. The valve test bench according to claim 1, characterized in that: It also includes four dampers (250) distributed in a rectangular array and erected in a vertical direction. The four dampers (250) are divided into two groups and are respectively installed between the movable plate (230) and the two mounting frames (2410).

Citation Information

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