Foaming module raw material processing device
The device addresses uneven mixing of large cement blocks by using a rotating column with crushing teeth to break them down, ensuring stable cement foaming and improved product quality.
Patent Information
- Application Number
- CN202421071368.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing foaming module raw material processing devices fail to evenly mix large cement blocks with foaming agents and foam stabilizers due to their size, leading to unstable cement foaming and poor product quality.
A foaming module raw material processing device with a rotating column and sliding rods equipped with crushing teeth that break down large cement pieces while mixing, ensuring uniform distribution with foaming agents and stabilizers.
The device stabilizes cement foaming by effectively crushing large cement blocks, resulting in improved quality of the final product through enhanced mixing efficiency.
Smart Images

Figure CN222245400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foaming module production, in particular to a foaming module raw material processing device. Background Art
[0002] Foaming module is a new type of building energy-saving material. It is a white object formed by pre-expanding expandable polystyrene beads by heating in a mold. Foaming module has the characteristics of light weight, heat preservation, heat insulation, and strong force, and is an ideal building energy-saving material. In the existing foaming module raw material processing device, after putting cement, foaming agent, and foam stabilizer into the mixing kettle, when the stirring blade stirs them, because the cement contains some large cement blocks, these large mud blocks cannot be evenly mixed with the foaming agent and foam stabilizer, resulting in unstable cement foaming, affecting the quality of the final product. Utility Model Content
[0003] The main purpose of the utility model is to provide a foaming module raw material processing device, which can effectively solve the problem that after the foaming module raw material processing device in the background technology puts cement, foaming agent and foam stabilizer into a stirring kettle, when the stirring blade stirs them, since the cement contains some large cement blocks, these large mud blocks cannot be evenly mixed with the foaming agent and foam stabilizer, resulting in unstable cement foaming and affecting the quality of the final product.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A foaming module raw material processing device comprises a stirring kettle, a plurality of brackets are fixedly mounted on the outer wall of the stirring kettle, a feed pipe is mounted on the outer wall of the stirring kettle, a discharge pipe is mounted at the lower end of the stirring kettle, and sealing valves are mounted inside the discharge pipe and the feed pipe;
[0006] A rotating column is rotatably installed on the top of the stirring kettle, and a plurality of stirring blades are fixedly installed on the body of the rotating column;
[0007] A sliding rod is movably arranged between adjacent stirring blades, and the rod bodies of the two sliding rods are sleeved with partitions, and a plurality of first crushing teeth are fixedly installed on both sides of the two partitions.
[0008] Preferably, the upper ends of the two sliding rods pass through the corresponding stirring blades respectively and are fixedly mounted with baffles, and a spring is sleeved between the two baffles and the corresponding stirring blades.
[0009] Preferably, a first semicircular block is fixedly mounted on the upper surface of the two baffles;
[0010] A support ring is fixedly installed on the top of the stirring kettle through a vertical rod, and a plurality of second semicircular blocks are fixedly installed on the lower surface of the support ring.
[0011] Preferably, second crushing teeth are fixedly mounted on the other two sides of the two partitions, and third crushing teeth are fixedly mounted on the side of each stirring blade close to the partition, and adjacent second crushing teeth and third crushing teeth are staggered.
[0012] Preferably, the lower ends of the two sliding rods pass through the corresponding stirring blades and are fixedly mounted with a bottom plate, and a plurality of fourth crushing teeth are fixedly mounted on the lower surface of the bottom plate.
[0013] Preferably, the upper end of the rotating column passes through the stirring kettle and is sleeved with a first gear;
[0014] A right angle frame is fixedly installed on the upper end of the stirring kettle, a motor is fixedly installed on the top of the right angle frame, and a second gear is sleeved on the output shaft of the motor, and the second gear is meshed with the first gear.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) When the stirring blade rotates with the rotating column, the sliding rod drives the partition to rotate with the stirring blade based on the rotating column, so that the first crushing tooth rotates with the partition and crushes the large pieces of cement in the mixing kettle. The mud pieces broken by the first crushing tooth can be evenly mixed with the foaming agent and the foam stabilizer, so that the cement foaming is stable and the quality of the final product is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a foaming module raw material processing device of the utility model;
[0018] Figure 2 This is a schematic diagram of the top view of a foaming module raw material processing device of the utility model;
[0019] Figure 3 The utility model is a foaming module raw material processing device Figure 2 Schematic diagram of the cross-section structure at AA in the middle;
[0020] Figure 4 The utility model is a foaming module raw material processing device Figure 3 A magnified schematic diagram of the structure at center A;
[0021] Figure 5 The utility model is a foaming module raw material processing device Figure 3 A magnified schematic diagram of the structure at B in the figure.
[0022] In the figure: 1, stirring kettle; 2, bracket; 3, feed pipe; 4, discharge pipe; 5, rotating column; 6, stirring blade; 7, sliding rod; 8, partition; 9, first crushing tooth; 10, baffle; 11, spring; 12, first semicircular block; 13, vertical rod; 14, supporting ring; 15, second semicircular block; 16, second crushing tooth; 17, third crushing tooth; 18, bottom plate; 1801, fourth crushing tooth; 19, first gear; 20, right-angle frame; 21, motor; 22, second gear. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-Figure 5 As shown, a foaming module raw material processing device includes a stirring kettle 1, a plurality of brackets 2 are fixedly installed on the outer wall of the stirring kettle 1, a feed pipe 3 is installed on the outer wall of the stirring kettle 1, a discharge pipe 4 is installed at the lower end of the stirring kettle 1, and sealing valves are installed inside the discharge pipe 4 and the feed pipe 3;
[0025] A rotating column 5 is rotatably mounted on the top of the stirring kettle 1, and a plurality of stirring blades 6 are fixedly mounted on the body of the rotating column 5;
[0026] A slide bar 7 is movably arranged between adjacent stirring blades 6 , and a partition plate 8 is sleeved on the rod bodies of the two slide bars 7 , and a plurality of first crushing teeth 9 are fixedly installed on both sides of the two partition plates 8 .
[0027] The staff pours cement, foaming agent and foam stabilizer into the mixing kettle 1 through the feed pipe 3, and then closes the sealing valve inside the feed pipe 3. Then the staff controls the rotation of the rotating column 5 to make the stirring blade 6 rotate with the rotating column 5 and stir and mix the materials inside the mixing kettle 1. After the stirring and mixing is completed, the staff opens the sealing valve inside the discharge pipe 4 to discharge the materials from the mixing kettle 1. When the stirring blade 6 rotates with the rotating column 5, the sliding rod 7 drives the partition 8 to rotate with the stirring blade 6 based on the rotating column 5, so that the first crushing tooth 9 rotates with the partition 8 and crushes the large pieces of cement in the mixing kettle 1. The mud blocks broken by the first crushing tooth 9 can be evenly mixed with the foaming agent and the foam stabilizer, so that the cement foaming is stable, thereby improving the quality of the final product.
[0028] In another embodiment of the present invention, the upper ends of the two slide bars 7 pass through the corresponding stirring blades 6 and are fixedly mounted with baffles 10 , and a spring 11 is sleeved between the two baffles 10 and the corresponding stirring blades 6 .
[0029] A first semicircular block 12 is fixedly mounted on the upper surface of the two baffles 10;
[0030] A support ring 14 is fixedly mounted on the top of the stirring kettle 1 via a vertical rod 13 , and a plurality of second semicircular blocks 15 are fixedly mounted on the lower surface of the support ring 14 .
[0031] When the slide bar 7 rotates with the rotating column 5 as the reference, the baffle 10 and the first semicircular block 12 follow the slide bar 7 to rotate with the rotating column 5 as the reference. Under the thrust of the second semicircular block 15 on the first semicircular block 12 and the elastic force of the spring 11, the slide bar 7 drives the first crushing tooth 9 to move back and forth. The vertical reciprocating motion increases the impact and shear force of the first crushing tooth 9 on large pieces of cement, making it easier to be crushed into smaller particles, thereby improving the crushing efficiency.
[0032] In another embodiment of the utility model, second crushing teeth 16 are fixedly installed on the other two sides of the two partitions 8, and third crushing teeth 17 are fixedly installed on the side of each stirring blade 6 close to the partition 8, and adjacent second crushing teeth 16 and third crushing teeth 17 are staggered.
[0033] When the partition plate 8 moves back and forth following the slide bar 7, the staggered third crushing teeth 17 and the second crushing teeth 16 move relative to each other and crush the large pieces of cement therebetween, thereby increasing the crushing range and further improving the crushing efficiency.
[0034] In another embodiment of the present invention, the lower ends of the two slide bars 7 pass through the corresponding stirring blades 6 and are fixedly mounted with a bottom plate 18 , and a plurality of fourth crushing teeth 1801 are fixedly mounted on the lower surface of the bottom plate 18 .
[0035] When the slide bar 7 moves back and forth, the bottom plate 18 moves back and forth with the slide bar 7, so that the fourth crushing teeth 1801 that continuously move back and forth can crush the materials accumulated near the discharge port of the discharge pipe 4 to prevent the discharge pipe 4 from being blocked.
[0036] In another embodiment of the present invention, the upper end of the rotating column 5 passes through the stirring tank 1 and is sleeved with a first gear 19;
[0037] A right angle frame 20 is fixedly installed on the upper end of the stirring kettle 1 , and a motor 21 is fixedly installed on the top of the right angle frame 20 . The output shaft of the motor 21 is sleeved with a second gear 22 , and the second gear 22 is meshed with the first gear 19 .
[0038] The staff starts the motor 21 so that its output shaft drives the second gear 22 to rotate. Under the meshing action of the second gear 22 and the first gear 19, the first gear 19 drives the rotating column 5 to rotate, so that the stirring blade 6 can stir the material in the stirring tank 1.
[0039] The working principle of this foaming module raw material processing device:
[0040] When in use, the staff pours cement, foaming agent and foam stabilizer into the mixing kettle 1 through the feed pipe 3, and then closes the sealing valve inside the feed pipe 3. Then the staff controls the rotation of the rotating column 5 to make the stirring blade 6 rotate with the rotating column 5 and stir and mix the materials inside the mixing kettle 1. After the stirring and mixing is completed, the staff opens the sealing valve inside the discharge pipe 4 to discharge the materials from the mixing kettle 1. When the stirring blade 6 rotates with the rotating column 5, the sliding rod 7 drives the partition 8 to rotate with the stirring blade 6 based on the rotating column 5, so that the first crushing tooth 9 rotates with the partition 8 and crushes the large pieces of cement in the mixing kettle 1. The mud blocks broken by the first crushing tooth 9 can be evenly mixed with the foaming agent and the foam stabilizer, so that the cement foaming is stable, thereby improving the quality of the final product.
[0041] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
Claims
1. A foaming module raw material processing device, comprising a stirring kettle (1), characterized in that: A plurality of brackets (2) are fixedly mounted on the outer wall of the stirring kettle (1), a feed pipe (3) is mounted on the outer wall of the stirring kettle (1), a discharge pipe (4) is mounted at the lower end of the stirring kettle (1), and sealing valves are mounted inside the discharge pipe (4) and the feed pipe (3); A rotating column (5) is rotatably mounted on the top of the stirring kettle (1), and a plurality of stirring blades (6) are fixedly mounted on the body of the rotating column (5); A sliding rod (7) is movably arranged between adjacent stirring blades (6), and a partition plate (8) is sleeved on the rod bodies of the two sliding rods (7), and a plurality of first crushing teeth (9) are fixedly installed on both sides of the two partition plates (8).
2. A foaming module raw material processing device according to claim 1, characterized in that: The upper ends of the two sliding rods (7) respectively pass through the corresponding stirring blades (6) and are fixedly mounted with baffles (10); a spring (11) is sleeved between the two baffles (10) and the corresponding stirring blades (6).
3. A foaming module raw material processing device according to claim 2, characterized in that: A first semicircular block (12) is fixedly mounted on the upper surface of the two baffles (10); A support ring (14) is fixedly mounted on the top of the stirring kettle (1) via a vertical rod (13), and a plurality of second semicircular blocks (15) are fixedly mounted on the lower surface of the support ring (14).
4. A foaming module raw material processing device according to claim 3, characterized in that: The other two sides of the two partitions (8) are fixedly mounted with second crushing teeth (16), and the side of each stirring blade (6) close to the partition (8) is fixedly mounted with a third crushing tooth (17), and adjacent second crushing teeth (16) and third crushing teeth (17) are arranged in an alternating manner.
5. A foaming module raw material processing device according to claim 4, characterized in that: The lower ends of the two sliding rods (7) pass through the corresponding stirring blades (6) and are fixedly mounted with a bottom plate (18) together, and a plurality of fourth crushing teeth (1801) are fixedly mounted on the lower surface of the bottom plate (18).
6. The foaming module raw material processing device according to claim 1, characterized in that: The upper end of the rotating column (5) passes through the stirring kettle (1) and is sleeved with a first gear (19); A right angle frame (20) is fixedly mounted on the upper end of the stirring kettle (1), a motor (21) is fixedly mounted on the top of the right angle frame (20), a second gear (22) is sleeved on the output shaft of the motor (21), and the second gear (22) is meshed with the first gear (19).
