Multi-station plate forming press
By setting limits and cleaning mechanisms in the press, the problem of processing quality reduction caused by uneven plate placement is solved, and more accurate plate pressing and working surface cleaning is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202420155063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-23
AI Technical Summary
During the pressure forming process of the sheet, uneven placement of the sheet leads to a decrease in processing quality.
By setting up a limiting mechanism and a cleaning mechanism, the position of the plate is limited, the accuracy of the plate is ensured, and automatic cleaning is carried out on the working surface to reduce the damage to the material by residual impurities.
It improves the accuracy of plate pressing and product quality, reduces the damage to the material by residual impurities, and ensures higher processing accuracy and cleanliness.
Smart Images

Figure CN222246256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of presses, in particular to a multi-station plate forming press. Background Art
[0002] Presses with toggle lever drives are generally known.
[0003] In the existing presses, for example, a press disclosed in the utility model patent application number 201310093957.0, the purpose of the invention is to produce the simplest and most cost-effective press structure possible with high precision.
[0004] However, during the sheet pressure forming process, there is uneven placement of the sheet, which leads to a decrease in the sheet processing quality. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a multi-station sheet metal forming press machine which can limit the position of the sheet metal during the sheet metal pressure forming process by setting a limit mechanism and a cleaning mechanism, thereby making the sheet metal pressing more accurate and improving product quality, and can clean the working surface to reduce the damage to the material caused by residual impurities.
[0006] The utility model discloses a multi-station sheet forming press, comprising a material pressing mechanism; a material lifting mechanism, two sets of limiting mechanisms, a cleaning mechanism, a dust collecting mechanism and a driving mechanism, wherein the material pressing mechanism is mounted on the upper end of the material lifting mechanism, the limiting mechanism is mounted on the material lifting mechanism, the cleaning mechanism is mounted on the upper end of the material lifting mechanism, the dust collecting mechanism is mounted on the right end of the material lifting mechanism, and the driving mechanism is mounted on the cleaning mechanism;
[0007] The lifting mechanism lifts the finished product, the pressing mechanism presses the material, the limiting mechanism limits the material, the cleaning mechanism cleans the workbench, the dust collection mechanism absorbs the dust, and the driving mechanism drives the cleaning mechanism; by placing the material on the lifting mechanism, the limiting mechanism clamps and limits the material, the pressing mechanism is opened to press the material, and then the lifting mechanism automatically lifts the pressed material for easy taking; when the material is removed, the driving mechanism is opened to drive the cleaning mechanism, so that the cleaning mechanism can automatically move forward while cleaning the working surface, thereby cleaning the entire working surface; while the cleaning mechanism is working, the dust collection mechanism is opened to absorb and collect the dust cleaned, so that during the pressure forming process of the plate, the position of the plate can be limited, the plate pressing is more accurate, and the product quality is improved; the working surface can be cleaned to reduce the damage to the material caused by residual impurities.
[0008] Preferably, the material lifting mechanism includes a workbench, four groups of sliders, multiple groups of springs, four groups of columns and a top plate. The four groups of sliders are slidably installed in the workbench, and each group of sliders is connected to the workbench through multiple groups of springs. The four groups of columns are installed on the upper end of the workbench, and the top plate is installed on the upper end of the four groups of columns. The plate is placed on the workbench, and the pressed plate is lifted by the sliders and springs to facilitate removal.
[0009] Preferably, the pressing mechanism includes a hydraulic cylinder and a die, the hydraulic cylinder is installed at the lower end of the top plate, the die is installed at the lower end of the hydraulic cylinder, and the die is slidably matched with four groups of columns; the die is lowered by opening the hydraulic cylinder, thereby cooperating with the workbench to press the plate.
[0010] Preferably, the limiting mechanism includes a slide, a clamping block and two sets of springs. The slide is slidably mounted on the workbench, the clamping block is mounted on the slide, and the clamping block is connected to the workbench through the two sets of springs. The material is clamped and limited by the contact between the clamping block and the material and the springs. During pressing, the clamping block is moved by contact between the die and the clamping block, thereby not affecting the pressing of the plate.
[0011] Preferably, the cleaning mechanism includes a mounting frame, a brush wheel and two sets of driven bevel gears. The mounting frame is slidably mounted on the upper end of the workbench, the brush wheel is rotatably mounted in the mounting frame, and the two sets of driven bevel gears are mounted on the brush wheel. The working surface is cleaned by rotating the brush wheel and moving the mounting frame at the same time.
[0012] Preferably, the dust suction mechanism includes a slag box, a filter, a fan and an air duct. The slag box is installed at the right end of the workbench, the filter is installed in the slag box, the fan is installed at the right end of the slag box, and the fan input end extends to the inside of the slag box. The air duct connects the mounting frame with the inside of the slag box. By turning on the fan and cooperating with the air duct, the mounting frame absorbs dust, so that the dust enters the slag box and is filtered through the filter.
[0013] Preferably, the driving mechanism comprises two sets of racks, a motor, a rotating shaft, two sets of gears, two sets of active bevel gears and two sets of bevel gear shafts, the two sets of racks are mounted on the upper end of the workbench, the motor is mounted on the upper end of the mounting frame, the rotating shaft is rotatably mounted in the mounting frame, and the rotating shaft input end extends to the outside of the mounting frame and is connected to the motor output end, the two sets of gears are mounted on the rotating shaft, and each set of gears is meshed with a set of racks, the two sets of active bevel gears are mounted on the rotating shaft, the two sets of bevel gear shafts are rotatably mounted in the mounting frame, and each set of bevel gear shafts is meshed with a set of active bevel gears and a driven bevel gear; the rotating shaft is transmitted by turning on the motor, so that the rotating shaft rotates, and the rotating shaft drives the active bevel gear to rotate while rotating, so that the active bevel gear and the bevel gear shaft are meshed and transmitted to rotate the bevel gear shaft, and the bevel gear shaft rotates while meshing and transmitting the driven bevel gear, so that the driven bevel gear rotates, and the rotating shaft drives the gear to rotate while rotating, and the gear rotates while meshing and transmitting the rack, so that the mounting frame moves.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: by placing the material on the lifting mechanism, the material is clamped and limited by the limiting mechanism, the material is pressed by opening the pressing mechanism, and then the pressed material is automatically lifted by the lifting mechanism for easy picking. After the material is removed, the cleaning mechanism is driven by opening the driving mechanism, so that the cleaning mechanism can automatically move forward while cleaning the working surface, thereby cleaning the entire working surface. While the cleaning mechanism is working, the dust collection mechanism is opened to absorb and collect the dust cleaned, so that the position of the plate can be limited during the pressure forming process of the plate, so that the pressing of the plate is more accurate, the product quality is improved, and the working surface can be cleaned to reduce the damage to the material by residual impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0016] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0017] Figure 3 It is a right-side sectional axonometric structural schematic diagram of the utility model;
[0018] Figure 4 It is a schematic diagram of the front view and section axonometric structure of the utility model;
[0019] Markings in the attached drawings: 1. lifting mechanism; 11. workbench; 12. slider; 13. spring 1; 14. column; 15. top plate; 2. pressing mechanism; 21. hydraulic cylinder; 22. die; 3. limiting mechanism; 31. slide; 32. clamping block; 33. spring 2; 4. cleaning mechanism; 41. mounting frame; 42. brush wheel; 43. driven bevel gear; 5. dust suction mechanism; 51. slag box; 52. filter; 53. fan; 54. air duct; 6. driving mechanism; 61. rack; 62. motor; 63. rotating shaft; 64. gear; 65. driving bevel gear; 66. bevel gear shaft. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figures 1 to 4 As shown, it includes a material pressing mechanism 2, a material lifting mechanism 1, two sets of limiting mechanisms 3, a cleaning mechanism 4, a dust collecting mechanism 5 and a driving mechanism 6. The material pressing mechanism 2 is installed on the upper end of the material lifting mechanism 1, the limiting mechanism 3 is installed on the material lifting mechanism 1, the cleaning mechanism 4 is installed on the upper end of the material lifting mechanism 1, the dust collecting mechanism 5 is installed on the right end of the material lifting mechanism 1, and the driving mechanism 6 is installed on the cleaning mechanism 4;
[0023] The lifting mechanism 1 lifts the finished product, the pressing mechanism 2 presses the material, the limiting mechanism 3 limits the material, the cleaning mechanism 4 cleans the workbench, the dust collection mechanism 5 absorbs the dust, and the driving mechanism 6 drives the cleaning mechanism 4;
[0024] The material lifting mechanism 1 comprises a workbench 11, four sets of sliders 12, multiple sets of springs 13, four sets of columns 14 and a top plate 15. The four sets of sliders 12 are slidably installed in the workbench 11, and each set of sliders 12 is connected to the workbench 11 through multiple sets of springs 13. The four sets of columns 14 are installed on the upper end of the workbench 11, and the top plate 15 is installed on the upper end of the four sets of columns 14.
[0025] The pressing mechanism 2 includes a hydraulic cylinder 21 and a die 22. The hydraulic cylinder 21 is mounted on the lower end of the top plate 15, and the die 22 is mounted on the lower end of the hydraulic cylinder 21. The die 22 is slidably matched with the four groups of columns 14.
[0026] The limiting mechanism 3 includes a slide 31, a clamping block 32 and two sets of springs 33. The slide 31 is slidably mounted on the workbench 11, the clamping block 32 is mounted on the slide 31, and the clamping block 32 is connected to the workbench 11 through the two sets of springs 33.
[0027] The material is placed on the workbench 11, and the clamp block 32 contacts the material and cooperates with the spring 1 33 to clamp and limit the material. During pressing, the clamp block 32 is moved by contacting the die 22 with the clamp block 32, thereby not affecting the pressing of the plate. The die 22 is lowered by opening the hydraulic cylinder 21, thereby cooperating with the workbench 11 to press the plate. Then, the slider 12 cooperates with the spring 1 13 to lift the pressed plate, so that it is easy to remove. In this way, the position of the plate can be limited during the pressure forming process of the plate, so that the pressing of the plate is more accurate and the product quality is improved.
[0028] Example 2
[0029] like Figures 1 to 4 As shown, it includes a material pressing mechanism 2, a material lifting mechanism 1, two sets of limiting mechanisms 3, a cleaning mechanism 4, a dust collecting mechanism 5 and a driving mechanism 6. The material pressing mechanism 2 is installed on the upper end of the material lifting mechanism 1, the limiting mechanism 3 is installed on the material lifting mechanism 1, the cleaning mechanism 4 is installed on the upper end of the material lifting mechanism 1, the dust collecting mechanism 5 is installed on the right end of the material lifting mechanism 1, and the driving mechanism 6 is installed on the cleaning mechanism 4;
[0030] The lifting mechanism 1 lifts the finished product, the pressing mechanism 2 presses the material, the limiting mechanism 3 limits the material, the cleaning mechanism 4 cleans the workbench, the dust collection mechanism 5 absorbs the dust, and the driving mechanism 6 drives the cleaning mechanism 4;
[0031] The material lifting mechanism 1 comprises a workbench 11, four sets of sliders 12, multiple sets of springs 13, four sets of columns 14 and a top plate 15. The four sets of sliders 12 are slidably installed in the workbench 11, and each set of sliders 12 is connected to the workbench 11 through multiple sets of springs 13. The four sets of columns 14 are installed on the upper end of the workbench 11, and the top plate 15 is installed on the upper end of the four sets of columns 14.
[0032] The pressing mechanism 2 includes a hydraulic cylinder 21 and a die 22. The hydraulic cylinder 21 is mounted on the lower end of the top plate 15, and the die 22 is mounted on the lower end of the hydraulic cylinder 21. The die 22 is slidably matched with the four groups of columns 14.
[0033] The cleaning mechanism 4 includes a mounting frame 41, a brush wheel 42 and two sets of driven bevel gears 43. The mounting frame 41 is slidably mounted on the upper end of the workbench 11, and the brush wheel 42 is rotatably mounted in the mounting frame 41. The brush wheel 42 is mounted with two sets of driven bevel gears 43.
[0034] The dust collecting mechanism 5 includes a slag box 51, a filter screen 52, a fan 53 and an air duct 54. The slag box 51 is installed at the right end of the workbench 11, the filter screen 52 is installed in the slag box 51, the fan 53 is installed at the right end of the slag box 51, and the input end of the fan 53 extends to the inside of the slag box 51. The air duct 54 connects the mounting frame 41 with the inside of the slag box 51.
[0035] The driving mechanism 6 includes two sets of racks 61, a motor 62, a rotating shaft 63, two sets of gears 64, two sets of active bevel gears 65 and two sets of bevel gear shafts 66. The two sets of racks 61 are installed on the upper end of the workbench 11, the motor 62 is installed on the upper end of the mounting frame 41, the rotating shaft 63 is rotatably installed in the mounting frame 41, and the input end of the rotating shaft 63 extends to the outside of the mounting frame 41 and is connected to the output end of the motor 62. The two sets of gears 64 are installed on the rotating shaft 63, and each set of gears 64 is meshed with a set of racks 61. The two sets of active bevel gears 65 are installed on the rotating shaft 63. The two sets of bevel gear shafts 66 are rotatably installed in the mounting frame 41, and each set of bevel gear shafts 66 is meshed with a set of active bevel gears 65 and a driven bevel gear 43.
[0036] By placing the material on the workbench 11, the die 22 is lowered by opening the hydraulic cylinder 21, so as to cooperate with the workbench 11 to press the plate, and then the slider 12 cooperates with the spring 13 to lift the pressed plate, so as to facilitate removal. When the material is removed, the motor 62 is turned on to drive the rotating shaft 63, so that the rotating shaft 63 rotates. When the rotating shaft 63 rotates, it drives the active bevel gear 65 to rotate, so that the active bevel gear 65 and the bevel gear shaft 66 are meshed and driven to rotate the bevel gear shaft 66. When the bevel gear shaft 66 rotates, it meshes and drives with the driven bevel gear 43, so that the driven bevel gear 43 rotates. The rotation of the bevel gear 43 drives the brush wheel 42 to rotate to clean the working surface, and the rotation of the rotating shaft 63 drives the gear 64 to rotate. The gear 64 rotates and meshes with the rack 61 to transmit, so that the mounting frame 41 moves, so that the cleaning mechanism 4 can automatically move forward while cleaning the working surface, so as to clean the entire working surface. While the cleaning mechanism 4 is working, the fan 53 is turned on to cooperate with the air duct 54 to allow the mounting frame 41 to absorb dust, so that the dust enters the slag box 51 and is filtered through the filter screen 52, so that the working surface can be cleaned during the pressure forming process of the plate, reducing the damage to the material caused by residual impurities.
[0037] like Figures 1 to 4As shown, a multi-station sheet forming press of the utility model, when working, by placing the material on the workbench 11, the clamp block 32 contacts the material and cooperates with the spring 2 33 to clamp and limit the material, when pressing, the clamp block 32 is moved by the contact between the die 22 and the clamp block 32, so as not to affect the pressing of the sheet, by opening the hydraulic cylinder 21 to make the die 22 descend, so as to cooperate with the workbench 11 to press the sheet, and then the slider 12 cooperates with the spring 13 to lift the pressed sheet, so as to facilitate removal, when the material is removed, by turning on the motor 62 to drive the rotating shaft 63, so that the rotating shaft 63 rotates, and the rotating shaft 63 rotates while driving the active bevel gear 65 to rotate, so that the active bevel gear 65 and the bevel gear The shaft 66 is meshed with the transmission to rotate the bevel gear shaft 66. The bevel gear shaft 66 is meshed with the driven bevel gear 43 while rotating, thereby rotating the driven bevel gear 43. The brush wheel 42 is rotated by the rotation of the driven bevel gear 43 to clean the working surface. The rotation of the rotating shaft 63 drives the gear 64 to rotate. The gear 64 is meshed with the rack 61 while rotating, thereby moving the mounting frame 41. The cleaning mechanism 4 can automatically move forward while cleaning the working surface, thereby cleaning the entire working surface. When the cleaning mechanism 4 is working, the fan 53 is turned on to cooperate with the air duct 54 to allow the mounting frame 41 to absorb dust, so that the dust enters the slag box 51 and is filtered through the filter 52.
[0038] The hydraulic cylinder 21, the fan 53 and the motor 62 of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for the technicians in the field to make creative efforts.
[0039] The main functions realized by the utility model are: during the working process of the press machine, by setting a limit mechanism and a cleaning mechanism, the position of the plate can be limited during the pressure forming process of the plate, so that the pressing of the plate is more accurate and the product quality is improved, and the working surface can be cleaned to reduce the damage of residual impurities to the material.
[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A multi-station sheet forming press, comprising a pressing mechanism (2); characterized in that: It also comprises a material lifting mechanism (1), two sets of limiting mechanisms (3), a cleaning mechanism (4), a dust collecting mechanism (5) and a driving mechanism (6), wherein the material pressing mechanism (2) is mounted on the upper end of the material lifting mechanism (1), the limiting mechanism (3) is mounted on the material lifting mechanism (1), the cleaning mechanism (4) is mounted on the upper end of the material lifting mechanism (1), the dust collecting mechanism (5) is mounted on the right end of the material lifting mechanism (1), and the driving mechanism (6) is mounted on the cleaning mechanism (4); The lifting mechanism (1) lifts the finished product, the pressing mechanism (2) presses the finished product, the limiting mechanism (3) limits the material, the cleaning mechanism (4) cleans the workbench, the dust collection mechanism (5) absorbs the dust, and the driving mechanism (6) drives the cleaning mechanism (4).
2. A multi-station sheet forming press as claimed in claim 1, characterized in that: The material lifting mechanism (1) comprises a workbench (11), four groups of sliders (12), multiple groups of springs (13), four groups of columns (14) and a top plate (15). The four groups of sliders (12) are slidably installed in the workbench (11), and each group of sliders (12) is connected to the workbench (11) through multiple groups of springs (13). The four groups of columns (14) are installed on the upper end of the workbench (11), and the top plate (15) is installed on the upper end of the four groups of columns (14).
3. A multi-station sheet forming press as claimed in claim 2, characterized in that: The material pressing mechanism (2) comprises a hydraulic cylinder (21) and a concave die (22), wherein the hydraulic cylinder (21) is mounted on the lower end of the top plate (15), the concave die (22) is mounted on the lower end of the hydraulic cylinder (21), and the concave die (22) is slidably matched with the four groups of columns (14).
4. A multi-station sheet forming press as claimed in claim 2, characterized in that: The limiting mechanism (3) comprises a slide (31), a clamping block (32) and two sets of springs (33); the slide (31) is slidably mounted on the workbench (11); the clamping block (32) is mounted on the slide (31); and the clamping block (32) is connected to the workbench (11) via the two sets of springs (33).
5. A multi-station sheet forming press as claimed in claim 2, characterized in that: The cleaning mechanism (4) comprises a mounting frame (41), a brush wheel (42) and two sets of driven bevel gears (43); the mounting frame (41) is slidably mounted on the upper end of the workbench (11); the brush wheel (42) is rotatably mounted in the mounting frame (41); and the two sets of driven bevel gears (43) are mounted on the brush wheel (42).
6. A multi-station sheet forming press as claimed in claim 2, characterized in that: The dust collecting mechanism (5) comprises a slag box (51), a filter screen (52), a fan (53) and an air duct (54); the slag box (51) is mounted at the right end of the workbench (11); the filter screen (52) is mounted in the slag box (51); the fan (53) is mounted at the right end of the slag box (51); and the input end of the fan (53) extends to the inside of the slag box (51); and the air duct (54) connects the mounting frame (41) with the inside of the slag box (51).
7. A multi-station sheet forming press as claimed in claim 5, characterized in that: The driving mechanism (6) comprises two sets of racks (61), a motor (62), a rotating shaft (63), two sets of gears (64), two sets of active bevel gears (65) and two sets of bevel gear shafts (66). The two sets of racks (61) are mounted on the upper end of the workbench (11), the motor (62) is mounted on the upper end of the mounting frame (41), the rotating shaft (63) is rotatably mounted in the mounting frame (41), and the input end of the rotating shaft (63) extends to the outside of the mounting frame (41) and is connected to the output end of the motor (62), the two sets of gears (64) are mounted on the rotating shaft (63), and each set of gears (64) is meshed with a set of racks (61), the two sets of active bevel gears (65) are mounted on the rotating shaft (63), the two sets of bevel gear shafts (66) are rotatably mounted in the mounting frame (41), and each set of bevel gear shafts (66) is meshed with a set of active bevel gears (65) and a driven bevel gear (43).
