Frameless car door lightweight structure and car
By using a "sandwich" structural design of plastic and aluminum alloy materials in car doors, combined with millimeter-wave radar and self-priming lock, the problem of lightweight and safety of the door is solved, and the vehicle weight reduction and safety performance improvement are achieved.
Patent Information
- Application Number
- CN202420993738.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-09
AI Technical Summary
In the lightweight process, existing car doors are difficult to take into account structural stability and safety, and cannot effectively reduce weight, affecting fuel economy.
The "sandwich" structural design adopts plastic door exterior panels and aluminum alloy door skeletons, combined with millimeter wave radar, electronic rearview mirrors and self-priming locks, connect the door skeletons through adhesive bonding, and set a movable arc shape on the sealing device. Components to achieve lightweight and safety improvement of doors.
The door system weight reduction is achieved by 20%, improving the structural stability and safety performance of the vehicle, enhancing the design flexibility, and providing safety warnings through integrated safety equipment.
Smart Images

Figure CN222246791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vehicle doors, in particular to a frameless vehicle door lightweight structure and a vehicle. Background Art
[0002] As an important design indicator, automobile lightweighting plays an important role in improving automobile fuel economy. Automobile lightweighting is still one of the main trends in the future development of the automobile industry. The application demand for frameless doors is also increasing day by day.
[0003] As energy conservation and emission reduction requirements become more stringent, research on automobile lightweighting is becoming more and more important. At present, the main idea of automobile lightweighting technology is: under the premise of taking into account product performance and cost, use lightweight materials, new molding processes and structural optimization to reduce the weight of automobile products as much as possible to achieve the purpose of weight reduction and consumption reduction. As a part of the body, the weight of the door accounts for about 15% of the body weight, and its lightweight degree has a direct impact on the lightweight effect of the car. Utility Model Content
[0004] The utility model aims to provide a frameless door lightweight structure and a car which can solve the above problems.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A frameless door lightweight structure includes a door outer panel, a door frame and a door interior, wherein the door frame is arranged between the door outer panel and the door interior, and the inner and outer sides of the door frame are respectively connected to the door outer panel and the door interior, the material of the door outer panel is plastic material, and the material of the door frame is aluminum alloy material; it also includes a rearview mirror and a self-priming lock arranged on the door outer panel, and a millimeter wave radar and a car glass arranged between the door outer panel and the door interior. Preferably, the material of the door outer panel is PP polypropylene, EDM and TM.
[0007] Preferably, the door frame is an integrated press-molded member.
[0008] Preferably, the exterior of the door interior is covered with leather.
[0009] Preferably, the door frame is connected to the door outer panel and the door inner panel respectively by means of adhesive bonding.
[0010] Preferably, a sealing device for sealing the vehicle glass is provided on the door frame, and the sealing device is provided with a movable arc-shaped portion.
[0011] Also provided is a car, comprising the frameless door lightweight structure.
[0012] The beneficial effects of the utility model are as follows: the utility model effectively reduces the weight of the door system by 20% by adopting lightweight materials such as plastic and aluminum alloy, thereby achieving lightweighting of the vehicle. The "sandwich" structural design of the door outer panel, door frame and door interior ensures the structural stability and safety of the door. The plastic door outer panel and aluminum alloy door frame can maintain sufficient rigidity and strength when subjected to external forces. The plastic molding process has more diverse structures and appearances than steel stamping, providing more possibilities for the exterior design of the vehicle. By integrating millimeter-wave radar, electronic rearview mirror and self-priming lock, the safety performance of the vehicle is improved, and the vehicle's surrounding environment can be monitored and timely safety warnings can be provided. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 It is a front view structural schematic diagram of the utility model;
[0015] Figure 3 It is a left-side structural schematic diagram of the utility model;
[0016] Figure 4 It is a rear view structural schematic diagram of the utility model;
[0017] Figure 5 yes Figure 4 Schematic diagram of the structure in the middle AA direction;
[0018] Figure 6 yes Figure 5 Schematic diagram of the locally enlarged structure of A in the middle. DETAILED DESCRIPTION
[0019] The technical solution of the utility model is further described in detail below in conjunction with specific implementation methods.
[0020] In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0021] like Figures 1 to 6As shown, the utility model provides a frameless vehicle door lightweight structure, including a door outer panel 1, a door frame 2 and a door interior 3, wherein the door frame 2 is arranged between the door outer panel 1 and the door interior 3, and the inner and outer sides of the door frame 2 are respectively connected to the door outer panel 1 and the door interior 3 by adhesive bonding. It also includes an electronic rearview mirror 4 and a self-priming lock 5 arranged on the door outer panel 1, and a millimeter wave radar 6 and a vehicle glass 7 arranged between the door outer panel 1 and the door interior 3.
[0022] The material of the door outer panel 1 is plastic material, specifically PP polypropylene, PEDM ethylene propylene diene monomer rubber and 20% TM talcum powder. The material of the door frame 2 is aluminum alloy, and the door frame 2 is an integrated press molding, eliminating the original anti-collision beam structure. The exterior of the door interior 3 is covered with leather.
[0023] A sealing device 7 for sealing the vehicle glass 7 is arranged on the door frame 2 , and the sealing device 7 is provided with an elastic and movable arc-shaped portion 8 .
[0024] The utility model also provides a car, which comprises the above-mentioned frameless door lightweight structure.
[0025] The utility model uses lightweight materials such as plastic and aluminum alloy to effectively reduce the weight of the door system by 20%, thereby achieving lightweighting of the vehicle. The "sandwich" structural design of the door outer panel 1, the door frame 2 and the door interior 3 ensures the structural stability and safety of the door. The plastic door outer panel 1 and the aluminum alloy door frame 2 can maintain sufficient rigidity and strength when subjected to external forces. The molding process of plastic has more diverse structures and appearances than steel stamping, providing more possibilities for the appearance design of the vehicle. By integrating millimeter wave radar 6, electronic rearview mirror 4 and self-priming lock 5, the safety performance of the vehicle is improved, and the vehicle's surrounding environment can be monitored and timely safety warnings can be provided.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A frameless vehicle door lightweight structure, comprising a door outer panel, a door frame and a door interior, characterized in that: The door frame is arranged between the door outer panel and the door interior, and the inner and outer sides of the door frame are respectively connected to the door outer panel and the door interior, the door outer panel is made of plastic material, and the door frame is made of aluminum alloy material; it also includes a rearview mirror and a self-priming lock arranged on the door outer panel, and a millimeter-wave radar and car glass arranged between the door outer panel and the door interior.
2. The frameless door lightweight structure according to claim 1, characterized in that: The door frame is an integrated press-molded structure.
3. The frameless door lightweight structure according to claim 1, characterized in that: The exterior of the door interior is covered with leather.
4. The frameless door lightweight structure according to claim 2, characterized in that: The door frame is connected to the door outer panel and the door interior respectively by means of adhesive bonding.
5. The frameless door lightweight structure according to claim 2, characterized in that: A sealing device for sealing the vehicle glass is arranged on the door frame, and the sealing device is provided with a movable arc portion.
6. A car, characterized in that: It comprises a frameless vehicle door lightweight structure as described in any one of claims 1-5.