Carrying mechanism for rotor balance correction

The transport mechanism addresses inefficiencies in rotor handling by using coordinated manipulators and a conveyor system to enhance efficiency and prevent damage, ensuring precise transfer between testing and calibration stations.

CN222249033UActive Publication Date: 2024-12-27苏州赛德克测控技术有限公司
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Patent Information

Application Number
CN202420445172.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2024-12-27
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

Existing rotor balancing systems face inefficiencies in transporting rotors between testing and calibration stations due to long distances, leading to low transportation efficiency and potential damage during handling.

Method used

A transport mechanism comprising a first manipulator on a first transport seat, a second manipulator on a second transport seat, and a transfer seat, with coordinated driving modules and mechanisms for vertical and horizontal movement, along with a conveyor belt and positioning seats, to facilitate precise handling and reduce the handling stroke.

Benefits of technology

The mechanism effectively shortens the transport stroke, enhances handling efficiency, and prevents rotor damage by using a spring buffer and sensor modules, ensuring accurate transfer and positioning during transportation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222249033U_ABST
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Abstract

The utility model discloses a carrying mechanism for rotor balance correction, and relates to the technical field of rotor balance correction. The utility model discloses a carrying mechanism for rotor balance correction. Comprising a first carrying seat, a first manipulator, a first driving module, a second carrying seat and a second manipulator, wherein the first manipulator is arranged on the first carrying seat in a liftable and rotatable manner in the vertical direction; the first driving module is used for driving the first manipulator to move; the second manipulator is arranged on the second carrying seat in a liftable and movable manner in the horizontal direction; the second driving module is used for driving the second manipulator to move, and the transfer seat is arranged between the first carrying seat and the second carrying seat, located on the rotating path of the first manipulator and close to the head end of the second manipulator in the translation direction. According to the carrying mechanism, under the cooperation of the first mechanical arm, the second mechanical arm and the transfer base, the carrying stroke of the single mechanical arm can be effectively shortened, and the carrying efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the field of rotor balancing correction, and in particular to a transport mechanism for rotor balancing correction. Background Art

[0002] The motor rotor is a rotating part in the motor, which is used to cooperate with the motor stator to realize the conversion of electrical energy and mechanical energy. Since the motor rotor is affected by the materials, manufacturing process and assembly process during its manufacturing process, it has an initial imbalance. If the initial imbalance of the motor rotor is too large, it will produce great vibration and noise when rotating at high speed, which not only affects the normal use of the motor, but also greatly shortens the service life of the motor. Based on this, after the motor rotor is processed, workers usually use a motor rotor balancing machine to detect and correct the imbalance of the motor rotor to ensure product quality.

[0003] After the rotor balancing test is completed, the rotor usually needs to be transported to the calibration station for balancing correction. In the prior art, the rotor is usually transported by a single manipulator. However, since there is usually a certain distance between the rotor testing station and the rotor calibration station, the manipulator needs to move a long distance to complete the rotor transportation, and the transportation efficiency is low. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the present application provides a transport mechanism for rotor balancing correction.

[0005] The present application provides a transport mechanism that adopts the following technical solution:

[0006] A transport mechanism for rotor balancing correction comprises a first transport seat, a first manipulator disposed on the first transport seat and capable of being raised and lowered and rotatable in a vertical direction, a first driving module for driving the first manipulator to move, a second transport seat, a second manipulator disposed on the second transport seat and capable of being raised and lowered and movable in a horizontal direction, a second driving module for driving the second manipulator to move, and a transfer seat disposed between the first transport seat and the second transport seat, wherein the transfer seat is located on the rotation path of the first manipulator and is disposed close to the head end of the second manipulator in a translation direction.

[0007] By adopting the above technical solution, with the cooperation of the first manipulator, the second manipulator and the transfer seat, the handling stroke of a single manipulator can be effectively shortened and the handling efficiency can be improved.

[0008] In a specific feasible implementation scheme, a rotating plate is hingedly connected to the upper end of the first transport seat, and a mounting seat is hingedly connected to an end of the rotating plate away from the first transport seat. The rotating axis between the rotating plate and the first transport seat and the rotating axis between the rotating plate and the mounting seat extend in the vertical direction respectively, and the first manipulator is liftably arranged at the lower part of the end of the mounting seat away from the rotating plate.

[0009] By adopting the above technical solution, under the relative rotation of the mounting seat, the rotating plate and the first transfer seat, it can be ensured that the first manipulator can accurately grasp the rotor and transfer it to the intermediate transfer seat.

[0010] In a specific feasible implementation scheme, the first driving module includes a first motor, a second motor and a first cylinder, the first motor is arranged on the first transport seat, the output shaft of the first motor is connected to one end of the rotating plate, the second motor and the first cylinder are both arranged in the mounting seat, the output shaft of the second motor is connected to the other end of the rotating plate, and the piston rod of the first cylinder is connected to the first manipulator.

[0011] In a specific feasible implementation scheme, the second transport seat includes a seat body, a first guide rail arranged at the upper end of the seat body along the horizontal direction, a first slide seat slidably arranged on the first guide rail, and a second guide rail arranged on the first slide seat along the vertical direction, and the second manipulator is slidably arranged on the second guide rail.

[0012] By adopting the above technical solution, the second manipulator can move along the extension direction of the first guide rail and the second guide rail respectively, ensuring that the second manipulator can accurately grasp the rotor on the transfer seat and send it to the correction station.

[0013] In a specific feasible implementation scheme, the second driving module includes a first driving member for driving the first slide to slide, and a second driving member for driving the second manipulator to slide, the first driving member includes a screw rod arranged on the seat body, and a third motor for driving the screw rod to rotate, the extension direction of the screw rod is the same as the extension direction of the first guide rail, and the second driving member is a second cylinder arranged on the first slide.

[0014] In a specific feasible implementation scheme, the second transport seat also includes a second slide seat slidably arranged on the second guide rail, the piston rod end of the second cylinder is connected to the second slide seat, a third guide rail is provided on the second slide seat along the vertical direction, the second manipulator is slidably arranged on the third guide rail, a guide rod is connected to the upper end of the second manipulator, the guide rod is slidably arranged in the second slide seat along the vertical direction, a spring is sleeved on the guide rod, and both ends of the spring are respectively connected to the second slide seat and the second manipulator.

[0015] By adopting the above technical solution, the spring can serve as a descent buffer for the second manipulator, thereby preventing the second manipulator from generating a rigid impact with the rotor during the descent process, thereby preventing the rotor from being damaged.

[0016] In a specific possible implementation scheme, the transport mechanism further includes a conveyor frame and a conveyor belt arranged on the conveyor frame, and the head end of the conveyor belt in the conveying direction is close to the end of the second manipulator in the translation direction.

[0017] By adopting the above technical solution, the conveyor belt can serve as an auxiliary to the second manipulator to transport the rotor to the correction station, thereby further improving the handling efficiency of the rotor.

[0018] In a specific possible implementation scheme, a plurality of positioning seats are arranged at intervals on the conveying direction of the conveying belt, a bearing groove for bearing the rotor is opened on the positioning seat, and a sensor module is arranged on the side of each positioning seat.

[0019] By adopting the above technical solution, not only can the rotor be prevented from falling off the conveyor belt, but also the correction mechanism of the correction station can be prevented from making ineffective corrections to the bearing seat that does not bear the rotor.

[0020] In a specific possible implementation, the transport mechanism also includes a turning frame arranged on the side of the conveyor belt, a third robot arranged on the turning frame that can be raised and lowered and rotated around the horizontal direction, and a third driving module for driving the third robot to move.

[0021] By adopting the above technical solution, the rotor on the conveyor belt can be easily turned over, which is convenient for subsequent correction of the rotor.

[0022] In a specific feasible implementation, a fourth guide rail is arranged on the flip frame along the vertical direction, a slidable third slide is arranged on the fourth guide rail, the third manipulator is rotatable on the third slide around the horizontal direction, and the third driving module includes a third cylinder arranged on the flip frame for driving the third slide to move, and a fourth motor arranged on the third slide for driving the third manipulator to rotate.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] The transport mechanism of the present application, with the cooperation of the first manipulator, the second manipulator and the transfer seat, can effectively shorten the transport stroke of a single manipulator and improve the transport efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the transport mechanism of an embodiment of the present application.

[0026] Description of reference numerals:

[0027] 1. The first transport seat; 2. The first manipulator; 3. The first drive module; 31. The first motor; 4. The second transport seat; 41. The seat body; 42. The first guide rail; 43. The first slide seat; 44. The second guide rail; 45. The second slide seat; 46. The third guide rail; 5. The second manipulator; 6. The second drive module; 61. The first drive member; 62. The second drive member; 7. The transfer seat; 8. The rotating plate; 9. The mounting seat; 10. The guide rod; 11. The spring; 12. The transport frame; 13. The conveyor belt; 14. The positioning seat; 141. The bearing slot; 15. The sensor module; 16. The flip frame; 17. The third manipulator; 18. The third drive module; 181. The third cylinder; 19. The fourth guide rail; 20. The third slide seat. DETAILED DESCRIPTION

[0028] The present application is further described in detail below in conjunction with the accompanying drawings.

[0029] See also Figure 1 As shown, a transport mechanism for rotor balancing correction is shown, including a first transport seat 1, a first manipulator 2 which can be raised and lowered and rotated around a vertical direction and is arranged on the first transport seat 1, a first driving module 3 for driving the first manipulator 2 to move, a second transport seat 4, a second manipulator 5 which can be raised and lowered and is movable along a horizontal direction and is arranged on the second transport seat 4, a second driving module 6 for driving the second manipulator 5 to move, and a transfer seat 7 arranged between the first transport seat 1 and the second transport seat 4, wherein the transfer seat 7 is located on the rotation path of the first manipulator 2 and is arranged close to the head end of the second manipulator 5 in the translation direction.

[0030] Among them, the first transfer seat 1 is arranged near the inspection station, and the second transfer seat 4 is arranged near the correction station. After the rotor is inspected at the inspection station, the first manipulator 2 grabs the rotor from the inspection station to the transfer seat 7, and then the second manipulator 5 grabs the rotor from the transfer seat 7 to the correction station. With the connection and cooperation of the first manipulator 2, the second manipulator 5 and the transfer seat 7, the handling stroke of a single manipulator can be effectively shortened, and the handling efficiency can be improved.

[0031] In this embodiment, a rotating plate 8 is hingedly connected to the upper end of the first transport seat 1, and a mounting seat 9 is hingedly connected to one end of the rotating plate 8 away from the first transport seat 1. The rotation axis between the rotating plate 8 and the first transport seat 1 and the rotation axis between the rotating plate 8 and the mounting seat 9 extend in the vertical direction respectively, and the first manipulator 2 is movably arranged at the lower part of one end of the mounting seat 9 away from the rotating plate 8. Under the relative rotation of the mounting seat 9, the rotating plate 8 and the first transport seat 1, it can be ensured that the first manipulator 2 accurately grabs and delivers the rotor to the intermediate transfer seat 7.

[0032] The first driving module 3 includes a first motor 31, a second motor (not shown in the figure) and a first cylinder (not shown in the figure). The first motor 31 is arranged on the first transport base 1, and the output shaft of the first motor 31 is connected to one end of the rotating plate 8. The second motor and the first cylinder are both arranged in the mounting base 9, and the output shaft of the second motor is connected to the other end of the rotating plate 8. The piston rod of the first cylinder is connected to the first manipulator 2.

[0033] In this embodiment, the second transport seat 4 includes a seat body 41, a first guide rail 42 arranged at the upper end of the seat body 41 along the horizontal direction, a first slide seat 43 slidably arranged on the first guide rail 42, and a second guide rail 44 arranged on the first slide seat 43 along the vertical direction. The second manipulator 5 is slidably arranged on the second guide rail 44.

[0034] The second driving module 6 includes a first driving member 61 for driving the first slide 43 to slide, and a second driving member 62 for driving the second manipulator 5 to slide. The first driving member 61 includes a screw rod arranged on the seat body 41 and a third motor for driving the screw rod to rotate. The extension direction of the screw rod is the same as the extension direction of the first guide rail 42. The second driving member 62 is a second cylinder arranged on the first slide 43.

[0035] In this embodiment, the second transport seat 4 also includes a second slide seat 45 slidably arranged on the second guide rail 44, the piston rod end of the second cylinder is connected to the second slide seat 45, and the second slide seat 45 is provided with a third guide rail 46 along the vertical direction. The second manipulator 5 is slidably arranged on the third guide rail 46, and the upper end of the second manipulator 5 is connected to a guide rod 10, and the guide rod 10 is slidably arranged in the second slide seat 45 along the vertical direction. A spring 11 is sleeved on the guide rod 10, and both ends of the spring 11 are respectively connected to the second slide seat 45 and the second manipulator 5.

[0036] When the second manipulator 5 descends to grab the rotor, it can rise up and squeeze the spring 11 under the relative pressure of the rotor. The spring 11 can serve as a buffer for the second manipulator 5 to avoid rigid impact between the second manipulator 5 and the rotor during the descent process, thereby preventing damage to the rotor.

[0037] In this embodiment, the transport mechanism further includes a transport frame 12 and a conveyor belt 13 disposed on the transport frame 12, wherein the head end of the conveyor belt 13 in the transport direction is close to the end of the translation direction of the second manipulator 5. The conveyor belt 13 is perpendicular to the translation direction of the second manipulator 5, and can serve as an auxiliary to the second manipulator 5 to transport the rotor to the calibration station, thereby further improving the transport efficiency of the rotor.

[0038] In this embodiment, a plurality of positioning seats 14 are arranged at intervals along the conveying direction of the conveyor belt 13, and a bearing slot 141 for bearing the rotor is provided on the positioning seat 14, and the bearing slot 141 can prevent the rotor from falling off the conveyor belt 13. A sensor module 15 is arranged on the side of each positioning seat 14, and the sensor module 15 is a grating sensor, which is used to detect whether the bearing slot 141 carries the rotor, so that the correction mechanism of the correction station can avoid invalid correction of the bearing seat that does not carry the rotor.

[0039] The transport mechanism further includes a turning frame 16 disposed on the side of the conveyor belt 13, a third manipulator 17 disposed on the turning frame 16 and capable of being raised and lowered and rotatable around the horizontal direction, and a third driving module 18 for driving the third manipulator 17. The third manipulator 17 can conveniently turn over the rotor on the conveyor belt 13, so as to facilitate subsequent correction of the rotor.

[0040] A fourth guide rail 19 is arranged on the flip frame 16 along the vertical direction, a slidable third slide 20 is arranged on the fourth guide rail 19, the third manipulator 17 is rotatable on the third slide 20 around the horizontal direction, and the third driving module 18 includes a third cylinder 181 arranged on the flip frame 16 for driving the third slide 20 to move, and a fourth motor arranged on the third slide 20 for driving the third manipulator 17 to rotate.

[0041] The implementation principle of a transport mechanism in the embodiment of the present application is:

[0042] After the rotor is inspected at the inspection station, the first manipulator 2 grabs the rotor from the inspection station to the transfer seat 7, and then the second manipulator 5 grabs the rotor from the transfer seat 7 to the positioning seat 14 on the conveyor belt 13, and then the third manipulator 17 flips the rotor, and the flipped rotor continues to follow the conveyor belt 13 to the correction station.

[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A transport mechanism for rotor balancing correction, characterized in that: The invention comprises a first transport seat (1), a first manipulator (2) which is arranged on the first transport seat (1) and can be raised and lowered and can rotate about a vertical direction, a first driving module (3) for driving the first manipulator (2) to move, a second transport seat (4), a second manipulator (5) which is arranged on the second transport seat (4) and can be raised and lowered and can move along a horizontal direction, a second driving module (6) for driving the second manipulator (5) to move, and a transfer seat (7) arranged between the first transport seat (1) and the second transport seat (4), wherein the transfer seat (7) is located on the rotation path of the first manipulator (2) and is arranged close to the head end of the second manipulator (5) in the translation direction; The second transport seat (4) comprises a seat body (41), a first guide rail (42) arranged at the upper end of the seat body (41) along the horizontal direction, a first slide seat (43) slidably arranged on the first guide rail (42), and a second guide rail (44) arranged on the first slide seat (43) along the vertical direction, and the second manipulator (5) is slidably arranged on the second guide rail (44); The second driving module (6) comprises a first driving member (61) for driving the first slide seat (43) to slide, and a second driving member (62) for driving the second manipulator (5) to slide, the first driving member (61) comprises a screw rod arranged on the seat body (41), and a third motor for driving the screw rod to rotate, the extension direction of the screw rod is the same as the extension direction of the first guide rail (42), and the second driving member (62) is a second cylinder arranged on the first slide seat (43); The second transport seat (4) also includes a second slide seat (45) slidably arranged on the second guide rail (44), the piston rod end of the second cylinder is connected to the second slide seat (45), a third guide rail (46) is provided on the second slide seat (45) along the vertical direction, the second manipulator (5) is slidably arranged on the third guide rail (46), the upper end of the second manipulator (5) is connected to a guide rod (10), the guide rod (10) is slidably arranged in the second slide seat (45) along the vertical direction, a spring (11) is sleeved on the guide rod (10), and the two ends of the spring (11) are respectively connected to the second slide seat (45) and the second manipulator (5).

2. A transport mechanism for rotor balancing correction according to claim 1, characterized in that: A rotating plate (8) is hingedly connected to the upper end of the first transport seat (1); an end of the rotating plate (8) away from the first transport seat (1) is hingedly connected to a mounting seat (9); a rotating axis between the rotating plate (8) and the first transport seat (1) and a rotating axis between the rotating plate (8) and the mounting seat (9) extend in a vertical direction respectively; and the first manipulator (2) is liftably arranged at a lower part of an end of the mounting seat (9) away from the rotating plate (8).

3. A transport mechanism for rotor balancing correction according to claim 2, characterized in that: The first driving module (3) comprises a first motor (31), a second motor and a first cylinder, wherein the first motor (31) is arranged on the first transport seat (1), and the output shaft of the first motor (31) is connected to one end of the rotating plate (8), the second motor and the first cylinder are both arranged in the mounting seat (9), the output shaft of the second motor is connected to the other end of the rotating plate (8), and the piston rod of the first cylinder is connected to the first manipulator (2).

4. A transport mechanism for rotor balancing correction according to claim 1, characterized in that: The transport mechanism further comprises a conveying frame (12) and a conveying belt (13) arranged on the conveying frame (12), wherein the head end of the conveying belt (13) in the conveying direction is close to the end end of the second manipulator (5) in the translation direction.

5. A transport mechanism for rotor balancing correction according to claim 4, characterized in that: A plurality of positioning seats (14) are arranged at intervals on the conveying belt (13) along its conveying direction. The positioning seats (14) are provided with bearing grooves (141) for bearing the rotor. A sensor module (15) is arranged on the side of each positioning seat (14).

6. A transport mechanism for rotor balancing correction according to claim 4, characterized in that: The transport mechanism further comprises a turning frame (16) arranged on the side of the conveyor belt (13), a third manipulator (17) arranged on the turning frame (16) which can be raised and lowered and rotated around a horizontal direction, and a third driving module (18) for driving the third manipulator (17) to move.

7. A transport mechanism for rotor balancing correction according to claim 6, characterized in that: A fourth guide rail (19) is arranged on the flip frame (16) along the vertical direction, a slidable third slide seat (20) is arranged on the fourth guide rail (19), the third manipulator (17) is rotatable around the horizontal direction on the third slide seat (20), and the third driving module (18) includes a third cylinder (181) arranged on the flip frame (16) for driving the third slide seat (20) to move, and a fourth motor arranged on the third slide seat (20) for driving the third manipulator (17) to rotate.