Stacked sheet metal part gravity conveying device
By designing a stacked sheet metal gravity conveying device, the loading rack, transfer structure and positioning structure are used to realize the automatic conveying of sheet metal parts, solving the problem of low manual operation efficiency and improving production efficiency and position consistency.
Patent Information
- Application Number
- CN202421168465.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the automobile production process, it is necessary to frequently move various types of sheet metal parts to the manipulator grab point. The existing technology mainly relies on manual operations, and the efficiency is low and the position consistency is difficult to ensure.
A stacked sheet metal gravity conveying device is designed, including a base, mounting frame, feed rack, transport structure and positioning structure. The automatic stacking, transport and positioning of sheet metal parts is achieved through infrared sensors, cylinders and universal wheels. , ensure that the sheet metal parts accurately reach the working position of the robot.
It improves the efficiency of sheet metal conveying, ensures consistency of each arrival position, facilitates the grasping operation of the robot, replaces manual operation, and improves production efficiency.
Smart Images

Figure CN222249074U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a stacked sheet metal parts gravity conveying device, which belongs to the technical field of sheet metal parts, and specifically relates to the technical field of stacked sheet metal parts gravity conveying. Background Art
[0002] In the production process of automobiles, due to the different models, more types of sheet metal parts are needed. When assembling these sheet metal parts, they need to be moved to a specific position and then grabbed by a robot. Currently, most of the sheet metal parts are moved to the grabbing point of the robot manually. In order to solve the problem of replacing manual material conveying operations, we proposed a stacked sheet metal gravity conveying device. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a stacked sheet metal gravity conveying device, thereby solving the problem of manually moving the sheet metal parts to the gripping point of the robot.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A stacked sheet metal gravity conveying device includes a base, a mounting frame is installed on the top of the base, a first material rack and a second material rack are arranged inside the mounting frame, a transfer structure is arranged on the surface of the base for sequentially transferring materials inside the first material rack and the second material rack, and a positioning structure is also arranged on the base so that the transfer structure can reach below the first material rack and the second material rack respectively.
[0006] As a preferred technical solution of the utility model, a universal wheel is installed at the bottom end of the base, a connecting seat is installed at the bottom end of the base on the side of the universal wheel, and an armrest and an electrical control box are installed on the rear side of the base.
[0007] As a preferred technical solution of the utility model, the first material unloading rack includes symmetrically distributed guide rods used to limit the sheet metal parts, and an infrared sensor for detecting whether there are sheet metal parts is arranged inside the installation frame between the guide rods. Rear material unloading stoppers are installed at both ends of one side of the interior of the first material unloading rack, and front material unloading stoppers are installed at both ends of the other side of the interior of the first material unloading rack. The first material unloading rack and the second material unloading rack are symmetrically distributed.
[0008] As a preferred technical solution of the utility model, the rear side material unloading baffle comprises cylinder one and cylinder two installed on the mounting frame, a first lower baffle is installed at the end of cylinder one, a first upper baffle is installed at the end of cylinder two, and the first upper baffle is arranged above the first lower baffle.
[0009] As a preferred technical solution of the utility model, the front side material unloading baffle includes cylinder three and cylinder four installed on the mounting frame, a second lower baffle is installed at the end of cylinder three, and a second upper baffle is installed at the end of cylinder four, and the second upper baffle is arranged above the second lower baffle.
[0010] As a preferred technical solution of the utility model, the transfer structure includes a sliding block, a displacement cylinder capable of driving the sliding block to move is installed inside the base, the top of the sliding block is connected to a sliding base plate through a support rod, both sides of the surface of the sliding base plate are connected to a receiving plate through a cylinder five, both sides of the surface of the receiving plate are distributed with limiting rods, a proximity sensor one is installed inside the receiving plate, a cylinder six is installed at the middle position of the surface of the sliding base plate, and a top rod capable of passing through the receiving plate is installed on the top of the cylinder six.
[0011] As a preferred technical solution of the utility model, the positioning structure includes an anti-collision bolt 1 and an anti-collision bolt 2. The anti-collision bolt 1 is arranged on a base below the first material discharging rack. A proximity switch 2 is installed on the base on the side of the anti-collision bolt 1. The anti-collision bolt 2 is installed inside the base below the second material discharging rack. A cylinder 7 capable of lifting and lowering the anti-collision bolt 2 is arranged inside the base. A proximity switch 3 is installed on the side of the anti-collision bolt 2.
[0012] Compared with the prior art, the beneficial effect of the utility model is that the sheet metal parts are stacked and stored by the first discharge rack and the second discharge rack, and then the sheet metal parts are allowed to fall onto the transfer structure in sequence, and the sheet metal parts are moved to the specified position by the transfer structure, thereby cooperating with the robot of the next process, thereby replacing the manual conveying operation of the sheet metal parts, which not only improves the production efficiency, but also ensures that the position reached by the sheet metal parts is consistent each time, thereby facilitating the grasping operation of the robot. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 This is a schematic diagram of the installation frame structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the base structure of the utility model;
[0016] Figure 4 This is a schematic diagram of the transport structure of the utility model;
[0017] Figure 5 This is a schematic diagram of the rear side material unloading baffle structure of the utility model;
[0018] Figure 6 This is a schematic diagram of the structure of the front material unloading baffle frame of the utility model;
[0019] 1-base; 2-installation frame; 3-first unloading rack; 4-second unloading rack; 5-transfer structure; 6-positioning structure; 7-; 8-universal wheel; 9-handrail; 10-electrical control box; 11-connection seat; 12-support plate; 13-guide rod; 14-infrared sensor; 15-rear unloading stop frame; 16-front unloading stop frame; 17-cylinder one; 18-cylinder two; 19-first lower baffle plate; 20-first upper Baffle; 21-cylinder three; 22-cylinder four; 23-second lower baffle; 24-second upper baffle; 25-sliding block; 26-support rod; 27-sliding bottom plate; 28-cylinder five; 29-support plate; 30-limit rod; 31-proximity sensor one; 32-cylinder six; 33-thrust rod; 34-proximity switch two; 35-anti-collision bolt one; 36-cylinder seven; 37-anti-collision bolt two; 38-proximity switch three. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-6 , the utility model provides a technical solution:
[0022] A stacked sheet metal gravity conveying device includes a base 1, a mounting frame 2 is installed on the top of the base 1, a first material rack 3 and a second material rack 4 are arranged inside the mounting frame 2, a transfer structure 5 is arranged on the surface of the base 1 for sequentially transferring materials inside the first material rack 3 and the second material rack 4, and a positioning structure 6 is also arranged on the base 1 for enabling the transfer structure 5 to reach below the first material rack 3 and the second material rack 4 respectively, and the positioning structure 6 enables the transfer structure 5 to move to the directly below the first material rack 3 or the second material rack 4, and then the sheet metal inside the first material rack 3 or the second material rack 4 falls onto the transfer structure 5 under the action of gravity, and finally the transfer structure 5 is driven to move by the displacement cylinder 7, thereby moving the sheet metal to a designated area position, so as to facilitate the grabbing of a robot arm in the next process.
[0023] A universal wheel 8 is installed at the bottom end of the base 1, a connecting seat 11 is installed at the bottom end of the base 1 on the side of the universal wheel 8, and an armrest 9 and an electrical control box 10 are installed on the rear side of the base 1. The armrest 9 facilitates the movement of the base 1, and the electrical control box 10 is used to control the internal electrical operations.
[0024] The first unloading rack 3 includes symmetrically distributed guide rods 13 used to limit the sheet metal parts. The mounting frame 2 between the guide rods 13 is internally provided with an infrared sensor 14 used to detect whether there are sheet metal parts. Both ends of one side of the interior of the first unloading rack 3 are installed with a rear unloading stopper 15, and both ends of the other side of the interior of the first unloading rack 3 are installed with a front unloading stopper 16. The first unloading rack 3 and the second unloading rack 4 are symmetrically distributed. The infrared sensor 14 includes an infrared transmitting sensor and an infrared receiving sensor. The two sensors are placed on the shelves on both sides of the placed sheet metal parts. When the electrical control box 10 receives the signal from the infrared receiving sensor, it indicates that the sheet metal parts inside the first unloading rack 3 are about to be used up. At this time, the electrical control box 10 controls the buzzer inside it to work, thereby performing an alarm operation. The electrical control box 10 controls the work of the rear unloading stopper 15 and the front unloading stopper 16, thereby performing the operation of dropping the sheet metal parts one by one.
[0025] The rear unloading baffle 15 includes a cylinder 17 and a cylinder 2 18 installed on the mounting frame 2, a first lower baffle 19 is installed at the end of the cylinder 17, and a first upper baffle 20 is installed at the end of the cylinder 2 18, and the first upper baffle 20 is arranged above the first lower baffle 19.
[0026] The front side material unloading baffle 16 includes a cylinder three 21 and a cylinder four 22 installed on the mounting frame 2, a second lower baffle 23 is installed at the end of the cylinder three 21, and a second upper baffle 24 is installed at the end of the cylinder four 22, and the second upper baffle 24 is arranged above the second lower baffle 23.
[0027] By making cylinder three 21 and cylinder one 17 perform synchronous telescopic operation, cylinder two 18 and cylinder four 22 perform synchronous telescopic operation, so that when it is necessary to unload materials, cylinder two 18 and cylinder four 22 are operated, so that the first upper baffle 20 and the second upper baffle 24 are extended to support the sheet metal parts above the sheet metal parts below the first unloading rack 3 or the second unloading rack 4, and then cylinder three 21 and cylinder one 17 are operated to retract the first lower baffle 19 and the second lower baffle 23, so that the sheet metal parts at the bottom can fall on the transfer structure 5, and then cylinder three 21 and cylinder one 17 are operated to extend the first lower baffle 19 and the second lower baffle 23, and then cylinder two 18 and cylinder four 22 are operated to retract the first upper baffle 20 and the second upper baffle 24, so that the remaining sheet metal parts are lowered by one station as a whole, and the sheet metal parts can be lowered one by one by reciprocating.
[0028] The transfer structure 5 includes a sliding block 25. A displacement cylinder 7 capable of driving the sliding block 25 to move is installed inside the base 1. The top of the sliding block 25 is connected to a sliding bottom plate 27 through a support rod 26. Both sides of the surface of the sliding bottom plate 27 are connected to a receiving plate 29 through a cylinder 5 28. Both sides of the surface of the receiving plate 29 are distributed with limit rods 30. A proximity sensor 1 31 is installed inside the receiving plate 29. As a result, when the displacement cylinder 7 drives the sliding bottom plate 27 to move to the bottom of the first unloading rack 3 or the second unloading rack 4, the work of the cylinder 5 28 is controlled, so that the sheet metal can fall onto the receiving plate 29 along the limit rod 30, and then contact the proximity sensor 1 The surface of 31 is contacted, and after the proximity sensor 31 transmits data to the electrical control box 10, the cylinder five 28 is reset, and then the operation of the displacement cylinder 7 is controlled to move the sheet metal to the set position. A cylinder six 32 is installed at the middle position of the surface of the sliding base plate 27, and a push rod 33 that can pass through the receiving plate 29 is installed at the top of the cylinder six 32. When the sheet metal moves to the set position, the cylinder six 32 is operated, thereby lifting the sheet metal through the push rod 33, thereby facilitating the grasping operation of the robot. At the same time, the proximity sensor 31 transmits a signal to the electrical control box 10, thereby detecting whether the sheet metal leaves the transfer structure 5.
[0029] The positioning structure 6 includes an anti-collision bolt 1 35 and an anti-collision bolt 2 37. The anti-collision bolt 1 35 is arranged on the base 1 below the first unloading rack 3. A proximity switch 2 34 is installed on the base 1 on the side of the anti-collision bolt 1 35. The anti-collision bolt 2 37 is installed inside the base 1 below the second unloading rack 4. The inside of the base 1 is provided with a cylinder 7 36 capable of lifting the anti-collision bolt 2 37. A proximity switch 3 38 is installed on the side of the anti-collision bolt 2 37. When the sheet metal parts on the first unloading rack 3 need to be transported, the operation of the displacement cylinder 7 is controlled by the electrical control box 10. When the proximity switch 2 34 detects data and sends it to the electrical control box 10, it means that the transfer structure 5 is at the material receiving position below the first material rack 3. When the sheet metal parts inside the second material rack 4 need to be transported, the operation of the cylinder 7 36 is continued to be controlled, so that the anti-collision bolt 2 37 and the proximity switch 3 38 are raised, and the transfer structure 5 is blocked by the anti-collision bolt 2 37. Therefore, when the proximity switch 3 38 detects data and sends it to the electrical control box 10, it means that the transfer structure 5 is at the material receiving position below the second material rack 4.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stacked sheet metal parts gravity conveying device, comprising a base (1), characterized in that: A mounting frame (2) is installed at the top of the base (1), a first material unloading rack (3) and a second material unloading rack (4) are arranged inside the mounting frame (2), a transfer structure (5) capable of sequentially transferring materials inside the first material unloading rack (3) and the second material unloading rack (4) is arranged on the surface of the base (1), and a positioning structure (6) is also arranged on the base (1) so that the transfer structure (5) can reach below the first material unloading rack (3) and the second material unloading rack (4) respectively.
2. The stacked sheet metal parts gravity conveying device according to claim 1, characterized in that: A universal wheel (8) is installed at the bottom end of the base (1), a connecting seat (11) is installed at the bottom end of the base (1) on the side of the universal wheel (8), and a handrail (9) and an electrical control box (10) are installed on the rear side of the base (1).
3. The stacked sheet metal parts gravity conveying device according to claim 1, characterized in that: The first unloading rack (3) comprises symmetrically distributed guide rods (13) for limiting the position of sheet metal parts, an infrared sensor (14) for detecting whether there are sheet metal parts is arranged inside the mounting frame (2) between the guide rods (13), rear unloading stoppers (15) are installed at both ends of one side of the first unloading rack (3), and front unloading stoppers (16) are installed at both ends of the other side of the first unloading rack (3), and the first unloading rack (3) and the second unloading rack (4) are symmetrically distributed.
4. The stacked sheet metal parts gravity conveying device according to claim 3, characterized in that: The rear unloading baffle frame (15) comprises a cylinder 1 (17) and a cylinder 2 (18) mounted on the mounting frame (2); a first lower baffle plate (19) is mounted at the end of the cylinder 1 (17); a first upper baffle plate (20) is mounted at the end of the cylinder 2 (18); and the first upper baffle plate (20) is arranged above the first lower baffle plate (19).
5. The stacked sheet metal parts gravity conveying device according to claim 3, characterized in that: The front side material unloading baffle frame (16) comprises a cylinder three (21) and a cylinder four (22) mounted on the mounting frame (2), a second lower baffle plate (23) being mounted at the end of the cylinder three (21), a second upper baffle plate (24) being mounted at the end of the cylinder four (22), and the second upper baffle plate (24) being arranged above the second lower baffle plate (23).
6. The stacked sheet metal parts gravity conveying device according to claim 1, characterized in that: The transfer structure (5) comprises a sliding block (25), a displacement cylinder (7) capable of driving the sliding block (25) to move is installed inside the base (1), the top end of the sliding block (25) is connected to a sliding base plate (27) via a support rod (26), both sides of the surface of the sliding base plate (27) are connected to a receiving plate (29) via a cylinder five (28), both sides of the surface of the receiving plate (29) are distributed with limit rods (30), a proximity sensor one (31) is installed inside the receiving plate (29), a cylinder six (32) is installed at a middle position of the surface of the sliding base plate (27), and a top rod (33) capable of passing through the receiving plate (29) is installed at the top end of the cylinder six (32).
7. The stacked sheet metal parts gravity conveying device according to claim 1, characterized in that: The positioning structure (6) comprises an anti-collision bolt 1 (35) and an anti-collision bolt 2 (37); the anti-collision bolt 1 (35) is arranged on a base (1) below the first material unloading rack (3); a proximity switch 2 (34) is installed on the base (1) on the side of the anti-collision bolt 1 (35); the anti-collision bolt 2 (37) is installed inside the base (1) below the second material unloading rack (4); a cylinder 7 (36) capable of lifting and lowering the anti-collision bolt 2 (37) is arranged inside the base (1); and a proximity switch 3 (38) is installed on the side of the anti-collision bolt 2 (37).