Semi-automatic disc replacing machine

Abstract

The utility model belongs to the technical field of take-up and winding displacement, and particularly relates to a semi-automatic disc replacing machine which comprises a main body, a disc replacing mechanism and a disc replacing mechanism. The take-up assembly is arranged in the main body and used for being matched with the circular truncated cone disc to take up and change the disc; and the wire arranging assembly is arranged at the top of the main body and is used for arranging the wires. According to the disc changing machine, the winding assembly is used for rapidly winding wires, a user can be assisted in rapidly completing disc changing in the winding process, meanwhile, the wire arranging assembly can be used for effectively arranging the wires while winding the wires, the arrangement and arrangement effect is utilized, the situation that the wires are mixed and wound is prevented, and the winding efficiency is improved. And the winding stability and efficiency are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding and arranging wires, and in particular relates to a semi-automatic reel changing machine. Background Art

[0002] Among wire products, filler wire is one of the commonly used materials. Usually, filler wire is added during the cable core twisting process before cabling to ensure the roundness of the twisted cable core. During the winding process of the filler wire, the pay-off and take-up speeds are high. The high pay-off and take-up speeds lead to a certain degree of risk in the take-up operation. Usually, the machine needs to be stopped for reel change operation, and then restarted after the reel change operation is completed, which affects production efficiency and increases the labor intensity of the operators.

[0003] In response to the above problems, the existing Chinese publication number: CN217676108U "An automatic reel changing device" proposes an automatic reel changing device, but in actual use, the device still has certain defects. For example, the device does not automatically organize the wires during the winding process of the wires. In actual use, the wires are easily entangled and mixed, resulting in a defect of messy wire reel changing and winding.

[0004] Therefore, it is necessary to design a new solution to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a semi-automatic reel changer, aiming to solve the technical problem in the prior art that wires are easily messy and difficult to be effectively arranged during the reel change and winding process.

[0006] To achieve the above-mentioned purpose, an embodiment of the utility model provides a semi-automatic disc changer, characterized in that it includes: a main body, a working cavity for placing a workpiece is opened inside the main body, and is used to place a round table disc for replacement; a wire taking-up assembly, which is arranged inside the main body and is used to cooperate with the round table disc to take up the wire and change the disc; and a wire arranging assembly, which is arranged on the top of the main body and is used to arrange the wires.

[0007] Furthermore, the wire taking-up assembly includes: a mounting platform provided on the inner wall of the bottom of the working chamber, for cooperating with the round table for installation; a driving motor provided on the inner wall of one side of the mounting platform, one side of the driving motor is connected to a driving gear through a driving shaft, and a central axis is provided on the side of the mounting platform close to the main body, and the central axis is meshingly connected to the driving gear.

[0008] Furthermore, the wire arranging assembly includes: a plurality of wire arranging motors arranged on the inner wall of one side of the main body, a reciprocating track being provided on one side of the wire arranging motor; a wire arranging rod being provided on one side of the reciprocating track, a wire arranging platform being provided at the end of the wire arranging rod, and two wire arranging wheels being rotatably connected to one side of the wire arranging platform via a rotating shaft.

[0009] Furthermore, a wire clamp (507) is provided on one side of the mounting platform (5), and the edge of the wire clamp (507) is arranged in an arc structure.

[0010] Furthermore, a transverse track (503) is provided between the two mounting platforms (5), a clamping plate (504) is provided on the transverse track (503), and the transverse track (503) and the clamping plate (504) are drivingly connected.

[0011] Furthermore, a detachable fixed inner rod is provided on one side of the main body, and a handle for assisting disassembly is provided on one side of the fixed inner rod.

[0012] Furthermore, two feed wheels are provided on one side of the top of the main body, and the two feed wheels are arranged to fit each other, and a plurality of traction wheels are provided on the inner wall of the working chamber on one side of the feed wheel.

[0013] Furthermore, a wire dividing wheel is provided inside the working chamber, and the wire dividing wheel is located between the wire arrangement platform and the traction wheel.

[0014] Furthermore, the two wire arrangement wheels are arranged side by side with each other, and a gap is provided between the two wire arrangement wheels.

[0015] The above one or more technical solutions in the semi-automatic reel changer provided by the embodiment of the utility model have at least one of the following technical effects: the winding component is used to quickly wind the wire, and the user can be assisted to quickly complete the reel change during the winding process, and the wire arrangement component can be used to effectively arrange the wire while winding it, and the arrangement and sorting effect is used to prevent the wires from being mixed and entangled, thereby improving the winding stability and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 A schematic diagram of the overall structure of a disk changer provided by an embodiment of the utility model;

[0018] Figure 2 A schematic side view of the overall structure of the disk changer provided by the embodiment of the utility model;

[0019] Figure 3 A schematic top view of the overall structure of the disk changer provided by an embodiment of the utility model;

[0020] Figure 4 A schematic diagram of the structure of the cable arrangement table of the disk changer provided in the embodiment of the utility model;

[0021] Figure 5 A schematic diagram of the structure of a cable motor of a disk changer provided in an embodiment of the utility model;

[0022] Among them, the reference numerals in the figure are: 1-main body; 101-working chamber; 2-feeding wheel; 3-traction wheel; 4-line dividing wheel; 5-mounting table; 501-central axis; 502-fixed inner rod; 503-lateral track; 504-clamp; 505-driving motor; 506-driving gear; 507-wire clamp; 6-wire arranging motor; 601-reciprocating track; 602-wire arranging rod; 603-wire arranging wheel; 604-wire arranging table. DETAILED DESCRIPTION

[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0024] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0026] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0027] In one embodiment of the present invention, Figure 1-Figure 5 As shown, a semi-automatic disc changer is provided, characterized in that it includes: a main body 1, a working chamber 101 for placing a workpiece is opened inside the main body 1, and is used to place a round table disc for replacement; a wire taking-up assembly, which is arranged inside the main body 1 and is used to cooperate with the round table disc to take up the wire and change the disc; and a wire arranging assembly, which is arranged on the top of the main body 1 and is used to arrange the wires.

[0028] The following is a specific practical method of this device:

[0029] First, the user can open the clamp 504, place the new round table disk on the mounting table 5 through the trolley, and then use the fixed inner rod 502 to clamp and fix the round table disk on the mounting table 5. At the same time, the wire on the old round table disk is taken by the trolley and pulled and passed through the feed wheel 2, traction wheel 3 and wire dividing wheel 4 in sequence. At the same time, the wire is guided by multiple wire arranging wheels 603 on the wire arranging table 604. Finally, the wire passing through the wire arranging wheel 603 is stretched onto the round table disk, and the wire is clamped by the clamp on the round table disk. At this time, the user can start the drive motor 505 to drive the drive gear 506, the middle axis 501 and the mounting table 5 to rotate. At this time, the round table disk can rotate to reel in the wire, thereby completing orderly reeling and reel changing.

[0030] Furthermore, the wire-winding assembly includes: a mounting platform 5 provided on the inner wall at the bottom of the working chamber 101, for being installed in cooperation with the truncated cone disk; a driving motor 505 provided on the inner wall on one side of the mounting platform 5, one side of the driving motor 505 being connected to a driving gear 506 via a driving shaft, a central axis 501 being provided on the side of the mounting platform 5 close to the main body 1, and the central axis 501 and the driving gear 506 being meshed and connected. During use, a user can mount the truncated cone disk on the mounting platform 5, and the driving motor 505 can drive the driving gear 506 to rotate. When the driving gear 506 is continuously rotating, the driving gear 506 meshes with the central axis 501 and drives the central axis 501 and the truncated cone disk to rotate, thereby driving the truncated cone disk to rotate and completing the wire-winding of the new line.

[0031] Furthermore, a wire clamp 507 is provided on one side of the mounting table 5, and the edge of the wire clamp 507 is arranged in an arc structure. During use, the wire clamp 507 arranged on the mounting table 5 is rotated to wind the wire. During the winding process, the wire clamp 507 can first contact and fix with the wire, and then wind the wire into the conical disk on the mounting table 5, thereby improving the practicality of the device.

[0032] Furthermore, a transverse track 503 is provided between the two mounting platforms 5, and a clamping plate 504 is provided on the transverse track 503, and the transverse track 503 and the clamping plate 504 are drivingly connected. During use, the user can drive the clamping plate 504 to move back and forth along the track through the transverse track 503. When the round table on the first mounting platform 5 is wound, the upper wire arrangement platform 604 is used to drive the line to the top of the second mounting platform 5. At the same time, the clamping plate 504 moves along the transverse track 503 and abuts against the wire. When the second mounting platform 5 and the round table installed on it rotate, the wire can be pulled and cut off by the clamping plate 504, thereby completing the winding of the wire on the first round table, and continuing to load and wind the second round table, so that the device can automatically complete the process of replacing the round table to wind up.

[0033] Furthermore, a detachable fixed inner rod 502 is provided on one side of the main body 1, and a handle for auxiliary disassembly is provided on one side of the fixed inner rod 502. During use, the user can fix the middle part of the round table plate through the fixed inner rod 502, so that the round table plate and the mounting table 5 can be plugged and fixed, thereby improving the installation convenience of the round table plate.

[0034] In another embodiment of the present invention, Figure 1-Figure 3 As shown:

[0035] Furthermore, the wire arrangement assembly includes: a plurality of wire arrangement motors 6 arranged on the inner wall of one side of the main body 1, a reciprocating track 601 being arranged on one side of the wire arrangement motor 6; a wire arrangement rod 602 being arranged on one side of the reciprocating track 601, a wire arrangement platform 604 being arranged at the end of the wire arrangement rod 602, and two wire arrangement wheels 603 being rotatably connected to one side of the wire arrangement platform 604 through a rotating shaft. During use, the user can control the wire arrangement rod 602 by cooperating with the wire arrangement motor 6 and the reciprocating track 601. At this time, the wire arrangement rod 602 can reciprocate along the reciprocating track 601. During the reciprocating movement of the wire arrangement rod 602, a wire arrangement platform 604 is arranged at the end of the wire arrangement rod 602. At this time, the two wire arrangement wheels 603 at the end of the wire arrangement platform 604 can guide the line on the wire arrangement rod 602. During the guiding process, the two wire arrangement wheels 603 can drive the wire to reciprocate, and then evenly wind the wire on the round table, thereby improving the winding and installation efficiency of the wire.

[0036] When the wire on the first truncated disc is about to reach the wire change amount, the upper end of the wire is moved from the mounting platform 5 on one side to the mounting platform 5 on the other side by the wire arrangement platform 604 and the wire arrangement wheel 603. At this time, the clamp 504 moves and abuts against the wire. At the same time, the wire will cross the position of the clamp 504 and form a certain angle, so that the wire clamp 507 set on the mounting platform 5 on the side to be wound can automatically fall into the wire clamp 507 for clamping and fixing during the rotation process, and the wound wire is quickly pulled onto the truncated disc through rotation. In the process of driving the wire to rotate, the mounting platform 5 cooperates with the clamp 504 abutting against the wire to quickly clamp the wire, thereby completing the rapid reel change and winding operation.

[0037] Furthermore, two feed wheels 2 are provided on one side of the top of the main body 1, and the two feed wheels 2 are arranged in close contact with each other. A plurality of traction wheels 3 are provided on the inner wall of the working chamber 101 on one side of the feed wheel 2. During use, the two feed wheels 2 can be used to guide the wire on the old frustum disk. At the same time, the guided wire will be wound around the traction wheel 3 for sorting. During the sorting process, the wire is kept straight to facilitate subsequent winding.

[0038] Furthermore, a wire dividing wheel 4 is provided inside the working chamber 101, and the wire dividing wheel 4 is located between the wire arranging platform 604 and the traction wheel 3. During use, the user can straighten the wire through the traction wheel 3 and divide the wire through the wire dividing wheel 4, so that the wire can be evenly distributed on each wire arranging wheel 603, and the wire arranging wheel 603 can be used to cooperate to allow the material to be wound in an orderly manner.

[0039] Furthermore, the two wire arranging wheels 603 are arranged side by side with a gap therebetween, and the wires are clamped and restricted by the two wire arranging wheels 603 arranged side by side. During the restriction process, the wire arranging wheels 603 can clamp the wires to prevent the wires from falling off the wire arranging wheels 603.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A semi-automatic disc changer, characterized in that: include: A main body (1), wherein a working chamber (101) for placing a workpiece is provided inside the main body (1) and is used for placing a round table disc for replacement; A wire taking-up assembly is arranged inside the main body (1) and is used to cooperate with the round table disc to take up the wire and change the disc. The wire taking-up assembly includes: A mounting platform (5) provided on the inner wall of the bottom of the working chamber (101) and used for mounting in cooperation with the round table plate; A driving motor (505) is arranged on an inner wall of one side of the mounting platform (5), one side of the driving motor (505) is connected to a driving gear (506) via a driving shaft, a central axis (501) is arranged on a side of the mounting platform (5) close to the main body (1), and the central axis (501) is meshingly connected to the driving gear (506); and A wire arrangement assembly, which is arranged on the top of the main body (1) and is used to arrange the wires, and the wire arrangement assembly comprises: A plurality of wire-arranging motors (6) are arranged on an inner wall of one side of the main body (1), and a reciprocating track (601) is arranged on one side of the wire-arranging motor (6); A wire arrangement rod (602) is provided on one side of the reciprocating track (601), a wire arrangement platform (604) is provided at the end of the wire arrangement rod (602), and one side of the wire arrangement platform (604) is rotatably connected to two wire arrangement wheels (603) via a rotating shaft.

2. The semi-automatic disc changer according to claim 1, characterized in that: A wire clamp (507) is provided on one side of the mounting platform (5), and the edge of the wire clamp (507) is arranged in an arc structure.

3. The semi-automatic disc changer according to claim 1, characterized in that: A transverse track (503) is provided between the two mounting platforms (5), a clamping plate (504) is provided on the transverse track (503), and the transverse track (503) and the clamping plate (504) are drivingly connected.

4. The semi-automatic disc changer according to claim 1, characterized in that: A detachable fixed inner rod (502) is provided on one side of the main body (1), and a handle for assisting disassembly is provided on one side of the fixed inner rod (502).

5. The semi-automatic disc changer according to claim 1, characterized in that: Two feed wheels (2) are provided on one side of the top of the main body (1), and the two feed wheels (2) are arranged to fit each other, and a plurality of traction wheels (3) are provided on the inner wall of the working chamber (101) on one side of the feed wheel (2).

6. The semi-automatic disc changer according to claim 5, characterized in that: A wire splitting wheel (4) is provided inside the working chamber (101), and the wire splitting wheel (4) is located between the wire arrangement platform (604) and the traction wheel (3).

7. The semi-automatic disc changer according to claim 1, characterized in that: The two wire arrangement wheels (603) are arranged side by side with each other, and a gap is provided between the two wire arrangement wheels (603).

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