Winding equipment of automatic wire cutting machine
The automatic wire cutting machine winding device addresses wire loosening issues by using a slide groove, electric push rod, and wire racks with rubber plates, along with telescopic rods and rollers, to ensure even winding and stabilize the wire, resulting in accurate and efficient coil production.
Patent Information
- Application Number
- CN202421144387.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing automatic wire cutting machines face issues with wire loosening during the winding process, leading to inaccurate layer numbers, gaps between wires, and uneven coil structures, which affect the accuracy and consistency of the winding process.
The automatic wire cutting machine winding device incorporates a slide groove, electric push rod, and wire racks with rubber plates to ensure even winding, along with telescopic rods and rollers to stabilize the wire, and features like oil storage, air pumps, and bristles to reduce friction and dust accumulation, enhancing winding accuracy and stability.
The device achieves precise control over winding parameters, reduces gaps between wires, and improves the compactness and consistency of coil structures, while minimizing waste and increasing production efficiency.
Smart Images
Figure CN222249573U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical manufacturing, in particular to an automatic wire cutting machine winding device. Background Art
[0002] The automatic wire cutting machine is a mechanical device that winds the wire onto the mandrel according to a certain pattern. The automatic wire cutting machine is widely used in the fields of electronics, electrical appliances, textiles, and automobiles. It is one of the more important equipment in the current manufacturing industry.
[0003] The automatic wire cutting machine is usually composed of a motor, a transmission device, a winding wheel, a wire arrangement device and a wire cutting tool. The motor drives the transmission device and the wire cutting tool to transport the wire to the winding wheel for cutting. During the wire production and winding process, the wire needs to be taken out of the core shaft for storage after winding. During the process of taking out, the wire is prone to loosening, resulting in gaps between the wires, making the number of layers of the coil inaccurate.
[0004] To this end, the utility model provides an automatic wire cutting machine winding device. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the utility model to solve its technical problems is: an automatic wire cutting machine winding device described in the utility model comprises a workbench; a slide groove is provided on the top of the workbench, a slide rod is slidably connected inside the slide groove, an electric push rod is fixedly connected to the top of the workbench, the end of the electric push rod is fixedly connected to the side wall of the slide rod, a motor is fixedly connected to the top of the slide rod, a first wire rack is fixedly connected to the output end of the motor, two fixed blocks are fixedly connected to the first wire rack near the end, the two fixed blocks are arranged oppositely, a second wire rack is installed at the end of the first wire rack, the middle part of the second wire rack is hollow, a fixing groove is provided inside the second wire rack near the end, and two rubber The two rubber plates are arranged opposite to each other, a wire cutting machine body is fixedly connected to the top of the workbench, a wire cutting knife is installed inside the wire cutting machine body, and the wire can be more evenly wound in the second wire frame during the rotation of the first wire frame through the electric push rod, which can effectively make the parameters such as the number of layers and angles of the coil more accurate, and the wire can be easier to store in the middle of the second wire frame after winding, which can reduce the gap between the wires when they are taken out for storage after winding, and can effectively make the coil structure after winding more compact for subsequent processing, effectively improve the winding accuracy, make the winding more compact, increase the accuracy of the winding length, reduce the waste of wires, and effectively increase the consistency of products.
[0007] Preferably, a telescopic rod is fixedly connected to the top of the workbench, and a first support frame is fixedly connected to the top of the workbench, the telescopic rod and the first support frame are arranged opposite to each other, a second support frame is fixedly connected to the top of the telescopic rod, a fixed frame is fixedly connected to the end of the second support frame, and a fixed frame is fixedly connected to the end of the first support frame, the two fixed frames are arranged opposite to each other, a connecting rod is fixedly connected to the middle of the fixed frame, and a roller is rotatably connected to the middle of the connecting rod, and the two rollers are used to fit and fix the wire, which can effectively make the wire more stable during the winding process, reduce the displacement or jumping of the wire during the winding process, and cause uneven winding problems, and can adapt to wires of different sizes by adjusting the spacing between the two fixed frames, which can effectively improve the processing production efficiency.
[0008] Preferably, an oil storage box is fixedly connected to the top of the first support frame near one end of the fixed frame, and an oil storage box is fixedly connected to the top of the second support frame near one end of the fixed frame. A connecting pipe is fixedly connected to the side wall of the oil storage box, the middle part of the connecting pipe passes through the side wall of the fixed frame, and the end of the fixed frame is fixedly connected to the middle part of the connecting rod. The interior of the connecting rod is hollow, and a plurality of groups of holes are provided in the middle part of the connecting rod. The lubricating oil inside the roller can effectively reduce the friction between the connecting rod and the roller during long-term use, and can effectively reduce the long-term wear problem between the connecting rod and the roller. The lubricating oil can reduce the heat generated during friction, and can effectively increase the lubrication effect of the roller, and can effectively reduce the jamming phenomenon caused by the roller after long-term use, thereby reducing the wear problem on the surface of the wire.
[0009] Preferably, the side wall of the fixed frame fixed to the end of the second support frame is hinged with two first support rods, the two first support rods are arranged opposite to each other, and the two side walls of the first support rods are hinged with second support rods near the ends, and the bottom of the second support rod is fixed with multiple groups of bristles, which can effectively reduce the accumulation of dust on the surface of the wire after winding, effectively reduce the wear of the wire caused by dust and impurities adhering to the surface of the wire after the wire is wound, and can effectively increase the cleanliness of the wire, thereby effectively reducing the impact of dust and impurities adhering to the wire for a long time on the quality.
[0010] Preferably, an air pump is fixedly connected to the side wall of the sliding rod, an exhaust pipe is fixedly connected to the bottom of the air pump, a plurality of exhaust holes are provided in the middle of the exhaust pipe, and the plurality of exhaust holes are equidistantly distributed in the middle of the exhaust pipe. During the winding process, the dust and impurities attached to the surface of the wire can be effectively blown away by the airflow, and the wire can be evenly cooled by the airflow during the winding process, which can effectively make the wire more stable and reduce the problem of wire deformation.
[0011] Preferably, a rubber pad is installed in the middle of the roller, and the rubber pad is fixed in the middle of the roller. The softness and elasticity of the rubber pad can effectively reduce the friction generated on the surface of the wire, effectively reduce the damage to the surface of the wire caused by friction, and the rubber pad can enhance a certain buffering effect, reducing the problem of deformation of the wire caused by stress during winding.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The automatic wire cutting machine winding equipment described in the utility model can make the wire more evenly wound in the second wire frame during the rotation of the first wire frame through the electric push rod, which can effectively make the parameters such as the number of layers and angles of the coil more accurate, and can reduce the gaps between the wires during the winding process, and can effectively make the coil structure after winding more compact, effectively improve the winding accuracy, make the winding more tightly, increase the accuracy of the winding length, reduce the waste of wires, and effectively increase the consistency of the product.
[0014] 2. The automatic wire cutting machine winding equipment described in the utility model can effectively make the wire more stable during the winding process by fitting and fixing the wire with two rollers, reduce the displacement or jumping of the wire during the winding process, and reduce the problem of uneven winding. It can also adapt to wires of different sizes by adjusting the distance between the two fixed frames, and can effectively improve the processing production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model will be further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a three-dimensional diagram of an automatic wire cutting machine winding device in the utility model;
[0017] Figure 2 It is a structural schematic diagram of the electric push rod in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the second wire rack in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the fixing groove in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the fixing frame in the utility model;
[0021] Figure 6 It is a structural schematic diagram of the row of holes in the utility model;
[0022] In the figure: 1. workbench; 10. slide groove; 11. slide rod; 12. electric push rod; 13. motor; 14. first wire rack; 15. fixed block; 16. second wire rack; 17. fixed groove; 18. rubber plate; 2. telescopic rod; 21. first support frame; 22. second support frame; 23. fixed frame; 24. connecting rod; 25. roller; 3. oil storage box; 31. connecting pipe; 32. row holes; 4. first support rod; 41. second support rod; 42. bristles; 5. air pump; 51. exhaust pipe; 52. exhaust hole; 6. rubber pad; 7. sponge block; 8. wire cutter body; 81. wire cutter. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, an automatic wire cutting machine winding device described in an embodiment of the utility model includes a workbench 1; a slide groove 10 is opened on the top of the workbench 1, and a slide rod 11 is slidably connected inside the slide groove 10, an electric push rod 12 is fixedly connected to the top of the workbench 1, and the end of the electric push rod 12 is fixedly connected to the side wall of the slide rod 11, and a motor 13 is fixedly connected to the top of the slide rod 11, and a first wire rack 14 is fixedly connected to the output end of the motor 13, and the first wire rack 14 is fixedly connected to two fixed blocks 15 near the end, and the two fixed blocks 15 are arranged oppositely, and a second wire rack 16 is installed at the end of the first wire rack 14, and the second wire rack The middle part of 16 is hollow, a fixing groove 17 is opened near the end of the second wire rack 16, two rubber plates 18 are fixedly connected to the side wall of the first wire rack 14, and the two rubber plates 18 are arranged oppositely. The top of the workbench 1 is fixedly connected to the wire cutting machine body 8, and a wire cutting knife 81 is installed inside the wire cutting machine body 8. When working, the end of the second wire rack 16 is inserted into one end of the first wire rack 14, so that the two fixing blocks 15 enter the fixing groove 17, and then the second wire rack 16 is rotated to fix the fixing block 15 in the fixing groove 17, and one end of the wire is pressed into between the two rubber plates 18, and the two The rubber plate 18 fixes the wire by elasticity, and the motor 13 is turned on after being energized, so that the first wire frame 14 rotates to wind the wire around the middle of the second wire frame 16. The electric push rod 12 is energized and regularly extends and retracts, so that the slide bar 11 slides inside the slide groove 10, so that the wire is evenly wound to the middle of the second wire frame 16. When the wire is wound to a specified length, the wire cutting knife 81 stretches and moves inside the wire cutting machine body 8, and the wire is cut when it is in the middle of the wire cutting knife 81. The cut wire is separated from the first wire frame 14 by rotating the second wire frame 16 again in the second wire frame 16, and one end of the wire is taken out from the middle of the rubber plate 18. The wire can be wound out to store the wound wire. The electric push rod 12 can make the first wire rack 14 more evenly wound in the second wire rack 16 during the rotation, which can effectively make the parameters such as the number of layers and angles of the coil more accurate, and the wire can be easier to store in the middle of the second wire rack 16 after winding, which can reduce the gap between the wires when they are taken out for storage after winding, and can effectively make the coil structure more compact after winding for subsequent processing, effectively improve the winding accuracy, make the winding more compact, increase the accuracy of the winding length, reduce the waste of wire, and effectively increase the consistency of the product.
[0025] like Figure 1 and Figure 5As shown, a telescopic rod 2 is fixedly connected to the top of the workbench 1, a first support frame 21 is fixedly connected to the top of the workbench 1, the telescopic rod 2 and the first support frame 21 are arranged opposite to each other, a second support frame 22 is fixedly connected to the top of the telescopic rod 2, a fixing frame 23 is fixedly connected to the end of the second support frame 22, a fixing frame 23 is fixedly connected to the end of the first support frame 21, the two fixing frames 23 are arranged opposite to each other, a connecting rod 24 is fixedly connected to the middle of the fixing frame 23, a roller 25 is rotatably connected to the middle of the connecting rod 24, when working, the wire is placed in the middle of the roller 25 and its end is fixed in the two rubber plates 18, the telescopic rod 2 is contracted and pressed down, so that the fixing frame 23 at the end of the second support frame 22 and the end of the first support frame 21 are aligned. The fixed frame 23 is fitted, and the two rollers 25 press the wire. During the winding process of the wire, it moves between the two rollers 25. At the same time, the two rollers 25 rotate in the middle of the connecting rod 24 through the wire. When the wire is sheared, the first wire frame 14 stops rotating, and the wire is fixed by the two rollers 25 when it stops moving. After the telescopic rod 2 is stretched, one end of the wire is taken out, and the two rollers 25 are fitted and fixed to the wire, which can effectively make the wire more stable during the winding process, reduce the displacement or jumping of the wire during the winding process, and cause the problem of uneven winding, and can adapt to wires of different sizes by adjusting the distance between the two fixed frames 23, which can effectively improve the processing and production efficiency.
[0026] like Figure 1 , Figure 5 , Figure 6 As shown, an oil storage box 3 is fixedly connected to one end of the top of the first support frame 21 near the fixed frame 23, and an oil storage box 3 is fixedly connected to one end of the top of the second support frame 22 near the fixed frame 23. A connecting pipe 31 is fixedly connected to the side wall of the oil storage box 3. The middle part of the connecting pipe 31 passes through the side wall of the fixed frame 23. The end of the fixed frame 23 is fixedly connected to the middle part of the connecting rod 24. The interior of the connecting rod 24 is hollow, and a plurality of rows of holes 32 are provided in the middle part of the connecting rod 24. When working, lubricating oil is placed in the oil storage box 3, and the lubricating oil flows into the interior of the connecting rod 24 through the connecting pipe 31. The lubricating oil flows to the middle of the roller 25 through the drainage holes 32. When the roller 25 rotates, the lubricating oil is evenly distributed inside. The lubricating oil inside the roller 25 can effectively reduce the friction between the connecting rod 24 during long-term use, and can effectively reduce the long-term wear problem between the connecting rod 24 and the roller 25. The lubricating oil can reduce the heat generated by friction, and can effectively increase the lubrication effect of the roller 25. It can effectively reduce the jamming phenomenon caused by long-term use of the roller 25, thereby reducing the wear problem on the surface of the wire.
[0027] like Figure 5As shown, the side wall of the fixing frame 23 fixed to the end of the second supporting frame 22 is hinged with two first supporting rods 4, and the two first supporting rods 4 are arranged opposite to each other. The two side walls of the first supporting rods 4 are hinged with second supporting rods 41 near the ends, and the bottom of the second supporting rods 41 is fixed with multiple groups of bristles 42. During operation, when the two fixing frames 23 are in contact with each other to fix the wire, the bristles 42 are rotated to make the bristles 42 fit with the surface of the wire, and the surface of the wire is cleaned by the bristles 42 during the movement of the wire. Cleaning the surface of the wire by the bristles 42 can effectively reduce the accumulation of dust on the surface of the wire after it is wound, effectively reduce the wear of the wire caused by dust and impurities adhering to the surface of the wire after the wire is wound, and can effectively increase the cleanliness of the wire, thereby effectively reducing the impact of dust and impurities adhering to the wire for a long time on the quality.
[0028] like Figure 1 As shown, an air pump 5 is fixedly connected to the side wall of the slide bar 11, and an exhaust pipe 51 is fixedly connected to the bottom of the air pump 5. A plurality of exhaust holes 52 are provided in the middle of the exhaust pipe 51, and the plurality of exhaust holes 52 are equidistantly distributed in the middle of the exhaust pipe 51. When working, the air pump 5 is powered on and turned on to generate airflow, and the airflow enters the exhaust pipe 51 through the air pump 5, and is discharged to between the first wire rack 14 and the second wire rack 16 through the plurality of exhaust holes 52. During the winding process, the dust and impurities attached to the surface of the wire can be effectively blown away by the airflow, and the airflow can be evenly cooled during the winding process, which can effectively make the wire more stable and reduce the problem of wire deformation.
[0029] like Figure 5 As shown, a rubber pad 6 is installed in the middle of the roller 25, and the rubber pad 6 is fixed in the middle of the roller 25. When working, the rubber pad 6 contacts the surface of the wire. The softness and elasticity of the rubber pad 6 can effectively reduce the friction generated on the surface of the wire, and effectively reduce the damage to the surface of the wire caused by friction. In addition, the rubber pad 6 can enhance a certain buffering effect, reducing the problem of deformation of the wire caused by stress during winding.
[0030] like Figure 1 and Figure 2 As shown, a plurality of groups of sponge blocks 7 are installed at the bottom of the workbench 1, and the plurality of groups of sponge blocks 7 are fixedly connected to the bottom of the workbench 1. When working, the plurality of groups of sponge blocks 7 are used to reduce noise during the winding process. The plurality of groups of sponge blocks 7 can effectively absorb the sound waves generated by the equipment during operation, and effectively reduce the propagation and reflection of sound, so as to effectively reduce the noise generated by the equipment during the winding and shearing of the wire, thereby effectively improving the comfort of the working environment.
[0031] During operation, the end of the second wire rack 16 is inserted into one end of the first wire rack 14, so that the two fixing blocks 15 enter the fixing groove 17, and then the second wire rack 16 is rotated to fix the fixing block 15 in the fixing groove 17, and one end of the wire is pressed into between the two rubber plates 18, and the two rubber plates 18 fix the wire by elasticity, and the motor 13 is powered on and turned on to rotate the first wire rack 14 to wind the wire around the middle of the second wire rack 16, and the electric push rod 12 is powered on and regularly retracted to make the slide bar 11 slide in the slide groove 10, so that the wire is evenly wound to the second wire rack 14. In the middle of the wire rack 16, when the wire is wound to a specified length, the wire cutter 81 is stretched and moved inside the wire cutter body 8, and the wire is cut when it is in the middle of the wire cutter 81. The cut wire is separated from the first wire rack 14 by rotating the second wire rack 16 again in the second wire rack 16, and one end of the wire is taken out from the middle of the rubber plate 18, so that the wound wire is stored, and the wire is placed in the middle of the roller 25 and its end is fixed in the two rubber plates 18, and the telescopic rod 2 is contracted and pressed down, so that the fixing frame 23 at the end of the second support frame 22 is aligned with the first support frame 21. The fixed frame 23 at the end is fitted, and the two rollers 25 compress the wire. During the winding process of the wire, it moves between the two rollers 25. At the same time, the two rollers 25 rotate in the middle of the connecting rod 24 through the wire. When the wire is cut, the first wire frame 14 stops rotating. When the wire stops moving, the wire is fixed by the two rollers 25. After the telescopic rod 2 is stretched, one end of the wire is taken out, and the lubricating oil is placed in the oil storage box 3. The lubricating oil flows into the inside of the connecting rod 24 through the connecting pipe 31, and the lubricating oil flows to the middle of the roller 25 through the drain hole 32. When the roller 2 During the rotation, the lubricating oil is evenly distributed inside. When the two fixing frames 23 are fitted to fix the wire, the first support rod 4 is rotated to make the bristles 42 fit with the surface of the wire. The surface of the wire is cleaned by the bristles 42 during the movement of the wire. The air pump 5 is powered on to generate airflow. The airflow enters the exhaust pipe 51 through the air pump 5, and is discharged between the first wire frame 14 and the second wire frame 16 through the multiple sets of exhaust holes 52. The airflow contacts the surface of the wire through the rubber pad 6, and the multiple sets of sponge blocks 7 are used to reduce noise during the winding process.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic wire cutting machine winding device, comprising a workbench (1); characterized in that: The workbench (1) is provided with a slide groove (10) on the top, a slide rod (11) is slidably connected inside the slide groove (10), an electric push rod (12) is fixedly connected to the top of the workbench (1), the end of the electric push rod (12) is fixedly connected to the side wall of the slide rod (11), a motor (13) is fixedly connected to the top of the slide rod (11), and a first wire frame (14) is fixedly connected to the output end of the motor (13), and two fixed blocks (15) are fixedly connected to the first wire frame (14) near the end, and the two fixed blocks (15) are fixedly connected to the first wire frame (14). 15) are arranged oppositely, a second wire rack (16) is installed at the end of the first wire rack (14), the middle of the second wire rack (16) is hollow, a fixing groove (17) is opened inside the second wire rack (16) near the end, two rubber plates (18) are fixedly connected to the side wall of the first wire rack (14), the two rubber plates (18) are arranged oppositely, a wire cutting machine body (8) is fixedly connected to the top of the workbench (1), and a wire cutting knife (81) is installed inside the wire cutting machine body (8).
2. The automatic wire cutting machine winding device according to claim 1, characterized in that: A telescopic rod (2) is fixedly connected to the top of the workbench (1), a first support frame (21) is fixedly connected to the top of the workbench (1), the telescopic rod (2) and the first support frame (21) are arranged opposite to each other, a second support frame (22) is fixedly connected to the top of the telescopic rod (2), a fixed frame (23) is fixedly connected to the end of the second support frame (22), a fixed frame (23) is fixedly connected to the end of the first support frame (21), the two fixed frames (23) are arranged opposite to each other, a connecting rod (24) is fixedly connected to the middle of the fixing frame (23), and a roller (25) is rotatably connected to the middle of the connecting rod (24).
3. The automatic wire cutting machine winding device according to claim 2 is characterized in that: An oil storage box (3) is fixedly connected to one end of the top of the first support frame (21) close to the fixed frame (23), and an oil storage box (3) is fixedly connected to one end of the top of the second support frame (22) close to the fixed frame (23). A connecting pipe (31) is fixedly connected to the side wall of the oil storage box (3). The middle part of the connecting pipe (31) passes through the side wall of the fixed frame (23). The end of the fixed frame (23) is fixedly connected to the middle part of a connecting rod (24). The interior of the connecting rod (24) is hollow, and a plurality of rows of holes (32) are provided in the middle part of the connecting rod (24).
4. The automatic wire cutting machine winding device according to claim 3 is characterized in that: The side wall of the fixing frame (23) to which the end of the second supporting frame (22) is fixed is hinged with two first supporting rods (4), the two first supporting rods (4) are arranged opposite to each other, the side walls of the two first supporting rods (4) are hinged with second supporting rods (41) near the ends, and the bottom of the second supporting rods (41) is fixed with multiple groups of bristles (42).
5. The automatic wire cutting machine winding device according to claim 4 is characterized in that: An air pump (5) is fixedly connected to the side wall of the slide rod (11), an exhaust pipe (51) is fixedly connected to the bottom of the air pump (5), a plurality of exhaust holes (52) are provided in the middle of the exhaust pipe (51), and the plurality of exhaust holes (52) are evenly distributed in the middle of the exhaust pipe (51).
6. The automatic wire cutting machine winding device according to claim 5, characterized in that: A rubber pad (6) is installed in the middle of the roller (25), and the rubber pad (6) is fixed to the middle of the roller (25).