Deslagging and separating device
By designing a slag removal and separation device with sliding grooves and pushing block mechanism, the problem of residue residue residue residue residue residue residue is solved during metal aluminum smelting and removal, realizing deep filtration of aluminum liquid and comprehensive cleaning of residue, improving work efficiency and device stability.
Patent Information
- Application Number
- CN202323555999.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-26
AI Technical Summary
During the slag removal process of metal aluminum smelting, the residue will remain inside the device after the liquid flows out, and it needs to be manually removed, making it difficult to clean and not comprehensive enough.
A slag removal and separation device is designed, using sliding grooves and push block mechanisms, so that the first temporary storage barrel can be removed externally, and the stirring rod is driven by the filter and drive motor to rotate, realizing liquid aluminum filtration and residue stirring, which is convenient for cleaning, and The device is ensured by electric valves and support plates.
The deep filtration of liquid aluminum and the comprehensive cleaning of residues are achieved, which reduces the difficulty of cleaning, improves work efficiency, and maintains the stability of the device.
Smart Images
Figure CN222250909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removal and separation, in particular to a slag removal and separation device. Background Art
[0002] At present, a lot of aluminum ash and impurities will be scraped out during the smelting and slag removal process of metal aluminum for die castings. These aluminum ash and impurities are poured into a filter pot and left to stand. The molten aluminum will naturally flow downward and eventually be discharged into the temporary storage pot through the aluminum liquid discharge port at the bottom of the filter pot. Then, it falls into the aluminum ingot mold from the outlet at the bottom of the temporary storage pot to form an aluminum ingot, thus realizing the full utilization of the aluminum liquid.
[0003] According to the Chinese patent with the announcement number: CN214937730U, a device for separating aluminum ash from aluminum liquid during the slag removal process of metal aluminum smelting includes a stirring crucible; the top and bottom ends of the stirring crucible are respectively provided with a top cover and a bottom cover; the top cover is provided with a stirring shaft connected to it through a bearing seat; the bottom cover is provided with a liquid outlet; the top end of the stirring shaft is connected to a transmission motor arranged on one side of the stirring crucible through a chain; the bottom of the stirring shaft is placed in the stirring crucible; and a number of horizontally staggered corresponding stirring rods are evenly arranged on the stirring shaft. The aluminum ash is poured into the stirring crucible through the filling port, and is stirred under the action of the stirring rod and the stirring piece. Under the continuous rolling action, the aluminum liquid can flow downward and be discharged through the liquid outlet.
[0004] In the above scheme, the aluminum liquid and the aluminum slag are separated by the continuous tumbling of the stirring rod and the stirring piece, resulting in the following disadvantages: when the liquid flows out of the device, the residue will remain inside the device and need to be manually removed. During the cleaning process, the position of the machine cannot be changed, which makes the cleaning difficulty of the staff increased and the cleaning is not comprehensive enough. Utility Model Content
[0005] The purpose of the utility model is to provide a slag removal and separation device to solve the problem that when liquid flows out of the device, residues will remain inside the device and need to be removed manually. The position of the machine cannot be changed during the cleaning process, which increases the cleaning difficulty for the staff and the cleaning is not comprehensive enough.
[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a slag removal and separation device, including an outer shell body, a sliding groove is opened on one side of the outer shell body, a pushing block is slidably matched inside the sliding groove, a first temporary storage bucket is fixed on one side of the pushing block, a filter screen is fixed on the bottom surface of the first temporary storage bucket, a second temporary storage bucket is connected and fixed on the top surface of the outer shell body, the bottom end of the second temporary storage bucket is fitted with the top end of the first temporary storage bucket, an installation groove is opened on one side of the outer shell body, and a PLC controller is fixed inside the installation groove.
[0007] Preferably, a limiting block is fixed on one side of the first temporary storage bucket, a limiting groove is provided inside the sliding groove, and the inside of the limiting groove is detachably connected to the limiting block.
[0008] Preferably, an electric valve is connected and fixed to the bottom surface of the shell body.
[0009] Preferably, a plurality of thread grooves are provided on the top surface of the shell body, and a first top plate is arranged above the shell body, and a plurality of mounting holes are penetrated through the top surface of the first top plate, and bolts are respectively penetrated inside the plurality of mounting holes, and the bolts penetrate through the mounting holes and are threadedly connected to the thread grooves, a driving motor is fixed to one side of the first top plate, a stirring rod is fixed to one end of the output shaft of the driving motor, and a stirring member is fixed to the outer wall of the stirring rod.
[0010] Preferably, a second top plate is fixed to the top surface of the outer shell body, a connecting port is penetrated through the top surface of the second top plate, a feeding funnel is fixed to the top of the connecting port, and the connecting port connects the feeding funnel and the second temporary storage bucket.
[0011] Preferably, two support plates are fixed to the bottom surface of the shell body, and a main bottom plate is fixed to the bottom surfaces of the two support plates.
[0012] Compared with the prior art, a slag removal and separation device using the above technical solution has the following beneficial effects:
[0013] 1. During use, the staff puts the aluminum liquid inside the first temporary storage barrel, and then opens the electric valve. At this time, the aluminum liquid will be discharged from the electric valve along the inside of the first temporary storage barrel. Before being discharged, the aluminum liquid will first pass through the filter net, through which the aluminum liquid can be filtered. Through the filtration of the filter net, the residue will be blocked by the filter net, and the aluminum liquid will flow out of the gap of the filter net and be discharged through the electric valve. After the aluminum liquid is discharged, there will be residues inside the first temporary storage barrel and on the top surface of the filter net. At this time, the residue needs to be cleaned. The staff only needs to pull out the push block outward through the handle on one side of the push block. At this time, the push block will drive the first temporary storage barrel to move outward. After taking out the first temporary storage barrel, the staff can deeply clean the inside of the first temporary storage barrel and the surface of the filter net, making the cleaning more comprehensive. At the same time, because the first temporary storage barrel is taken out, the cleaning difficulty is reduced. When cleaning the first temporary storage barrel, another first temporary storage barrel can be inserted to keep the device working, so as not to affect the work efficiency.
[0014] 2. During use, the staff can inject aluminum liquid into the first temporary storage barrel through the feeding funnel. By using the feeding funnel, no splashing will occur when injecting aluminum liquid, and the installation of the staff is protected. At the same time, by starting the drive motor, the output shaft of the drive motor is rotated to drive the stirring rod to rotate, and the stirring rod is driven to rotate the stirring piece, and the internal aluminum liquid is stirred by the rotation of the stirring piece. The residue inside the aluminum liquid can be stirred by the continuous stirring of the stirring piece. At the same time, the residue inside the aluminum liquid is preliminarily filtered through the net of the stirring piece. The bolt penetrates the mounting hole and is threadedly connected with the thread groove. When the residue at the stirring piece is fully collected, the bolt can be screwed out to lift the first top plate, drive the drive motor to rise, and take out the stirring piece, which is convenient for cleaning. When the device is in use, the two support plate devices are lifted as a whole, so that the bottom of the electric valve can be placed with a collection device, so as to collect the aluminum liquid flowing out of the shell body, and the main bottom plate is used to increase the force area of the device, so that the stability of the device can be maintained when stirring the aluminum liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a perspective view of an embodiment.
[0016] Figure 2 It is a disassembled exploded view of the embodiment.
[0017] Figure 3 It is a cross-sectional view of the housing body of the embodiment.
[0018] Figure 4 This is an exploded view of the second top plate of the embodiment.
[0019] In the figure: 1. shell body; 2. sliding groove; 3. pushing block; 4. first temporary storage bucket; 5. filter screen; 6. mounting groove; 7. PLC controller; 8. second temporary storage bucket; 9. threaded groove; 10. limit block; 11. limit groove; 12. electric valve; 13. first top plate; 14. mounting hole; 15. bolt; 16. driving motor; 17. stirring rod; 18. stirring element; 19. connecting port; 20. feeding funnel; 21. support plate; 22. main bottom plate; 23. second top plate. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] like Figure 1-Figure 3As shown, a slag removal and separation device comprises an outer shell body 1, a sliding groove 2 is provided on one side of the outer shell body 1, a pushing block 3 is slidably matched inside the sliding groove 2, a first temporary storage bucket 4 is fixed on one side of the pushing block 3, a filter screen 5 is fixed on the bottom surface of the first temporary storage bucket 4, a second temporary storage bucket 8 is connected and fixed on the top surface of the outer shell body 1, and the bottom end of the second temporary storage bucket 8 is fitted with the top end of the first temporary storage bucket 4, a mounting groove 6 is provided on one side of the outer shell body 1, a PLC controller 7 is fixed inside the mounting groove 6, an electric valve 12 is connected and fixed on the bottom surface of the outer shell body 1, a limiting block 10 is fixed on one side of the first temporary storage bucket 4, a limiting groove 11 is provided inside the sliding groove 2, and the inside of the limiting groove 11 is detachably connected to the limiting block 10.
[0022] During use, the staff puts the aluminum liquid in the first temporary storage barrel 4, and then opens the electric valve 12. At this time, the aluminum liquid will be discharged from the electric valve 12 along the inside of the first temporary storage barrel 4. Before being discharged, the aluminum liquid will first pass through the filter 5, and the aluminum liquid can be filtered through the filter 5. After being filtered by the filter 5, the residue will be blocked by the filter 5, and the aluminum liquid will flow out through the gap of the filter 5 and be discharged through the electric valve 12. After the aluminum liquid is discharged, the inside of the first temporary storage barrel 4 and the top surface of the filter 5 will have residues. At this time If the residue needs to be cleaned, the staff only needs to pull out the push block 3 by pushing the handle on one side of the block 3. At this time, the push block 3 will drive the first temporary storage bucket 4 to move outward. After taking out the first temporary storage bucket 4, the staff can deeply clean the interior of the first temporary storage bucket 4 and the surface of the filter 5 to make the cleaning more comprehensive. At the same time, since the first temporary storage bucket 4 is taken out, the difficulty of cleaning is greatly reduced. When cleaning the first temporary storage bucket 4, the device can continue to work by inserting another first temporary storage bucket 4, which will not affect the work efficiency.
[0023] like Figure 1-Figure 4 As shown, a plurality of thread grooves 9 are provided on the top surface of the shell body 1, and a first top plate 13 is arranged above the shell body 1. A plurality of mounting holes 14 are penetrated through the top surface of the first top plate 13, and bolts 15 are respectively penetrated inside the plurality of mounting holes 14, and the bolts 15 penetrate the mounting holes 14 and are threadedly connected with the thread grooves 9. A driving motor 16 is fixed to one side of the first top plate 13, and a stirring rod 17 is fixed to one end of the output shaft of the driving motor 16, and a stirring member 18 is fixed to the outer wall of the stirring rod 17, and the stirring member is composed of two rectangular frames and two filter screens. A second top plate 23 is fixed to the top surface of the shell body 1, and a connecting port 19 is penetrated through the top surface of the second top plate 23, and a feeding funnel 20 is fixed at the top of the connecting port 19, and the connecting port 19 connects the feeding funnel 20 with the second temporary storage bucket 8. Two support plates 21 are fixed to the bottom surface of the shell body 1, and a main bottom plate 22 is fixed to the bottom surface of the two support plates 21.
[0024] During use, the staff can inject aluminum liquid into the first temporary storage barrel 4 through the feeding funnel 20. By using the feeding funnel 20, no splashing will occur when the aluminum liquid is injected, thereby protecting the personal safety of the staff. At the same time, by starting the driving motor 16, the output shaft of the driving motor 16 rotates, thereby driving the stirring rod 17 to rotate, and the stirring member 18 is driven to rotate by the rotation of the stirring rod 17, and the internal aluminum liquid is stirred by the rotation of the stirring member 18. The residue inside the aluminum liquid can be stirred by the continuous stirring of the stirring member 18, and the residue inside the aluminum liquid is preliminarily filtered by the net of the stirring member 18. The bolt 15 penetrates the mounting hole 14 and is threadedly connected with the thread groove 9. When the residue at the stirring member 18 is fully collected, the bolt 15 can be screwed out, so that the first top plate 13 can be lifted, and the driving motor 16 can be driven to rise, so that the stirring member 18 can be taken out, and the stirring member 18 can be cleaned conveniently. The device is lifted as a whole by two support plates 21, so that a collecting device can be placed at the bottom of the electric valve 12, so as to collect the aluminum liquid flowing out of the shell body 1, and the contact area between the device and the ground can be increased by the main bottom plate 22, so that the stability of the device can be maintained when the aluminum liquid is stirred.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A slag removal and separation device, comprising a shell body (1), characterized in that: A sliding groove (2) is provided on one side of the outer shell body (1), a pushing block (3) is slidably matched inside the sliding groove (2), a first temporary storage bucket (4) is fixed on one side of the pushing block (3), a filter screen (5) is fixed on the bottom surface of the first temporary storage bucket (4), a second temporary storage bucket (8) is connected and fixed on the top surface of the outer shell body (1), the bottom end of the second temporary storage bucket (8) is in contact with the top end of the first temporary storage bucket (4), a mounting groove (6) is provided on one side of the outer shell body (1), a PLC controller (7) is fixed inside the mounting groove (6).
2. A slag removal and separation device according to claim 1, characterized in that: A limiting block (10) is fixed on one side of the first temporary storage bucket (4), a limiting groove (11) is provided inside the sliding groove (2), and the inside of the limiting groove (11) is detachably connected to the limiting block (10).
3. A slag removal and separation device according to claim 1, characterized in that: An electric valve (12) is connected and fixed to the bottom surface of the shell body (1).
4. A slag removal and separation device according to claim 1, characterized in that: The top surface of the shell body (1) is provided with a plurality of thread grooves (9); a first top plate (13) is arranged above the shell body (1); a plurality of mounting holes (14) are penetrated through the top surface of the first top plate (13); bolts (15) are respectively penetrated inside the plurality of mounting holes (14); the bolts (15) penetrate the mounting holes (14) and are threadedly connected to the thread grooves (9); a driving motor (16) is fixed to one side of the first top plate (13); a stirring rod (17) is fixed to one end of the output shaft of the driving motor (16); a stirring member (18) is fixed to the outer wall of the stirring rod (17).
5. The slag removal and separation device according to claim 1, characterized in that: A second top plate (23) is fixed to the top surface of the shell body (1), a connecting port (19) is penetrated through the top surface of the second top plate (23), a feeding funnel (20) is fixed at the top end of the connecting port (19), and the connecting port (19) connects the feeding funnel (20) and the second temporary storage bucket (8).
6. A slag removal and separation device according to claim 1, characterized in that: Two support plates (21) are fixed to the bottom surface of the shell body (1), and a main bottom plate (22) is fixed to the bottom surfaces of the two support plates (21).