Intelligent coal face float coal cleaner
By designing an intelligent coal mining surface floating coal cleaner with a combination of swing arm mechanism and scraper on the coal mining machine, the problem of the coal mining machine being unable to remove floating coal automatically when it stops moving, achieving more efficient floating coal removal. Reduces labor intensity and improves production efficiency.
Patent Information
- Application Number
- CN202421188122.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing coal mining machines cannot automatically remove floating coal when they stop moving, and the bucket is poor, resulting in poor floating coal removal effect, which increases the labor intensity of employees and reduces the production efficiency of the coal mining working surface.
An intelligent coal mining working surface floating coal cleaner is designed, using a combination of swing arm mechanism and scraper, and the sliding pin and connecting plate are driven by the motor drive the turntable to realize the up and down movement of the scraper, and the swing arm mechanism is used to mine coal. When the machine stops moving, the scraper moves left and right, which enhances the flexibility of removing floating coal.
It effectively reduces the labor intensity of staff, improves the removal efficiency of floating coal, and ensures efficient production of coal mining surfaces.
Smart Images

Figure CN222253948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mining equipment, in particular to an intelligent floating coal cleaner for a coal mining working face. Background Art
[0002] With the implementation of mechanized replacement of workers and intelligent reduction of manpower in coal mines, more and more intelligent coal mining faces are being built in coal mines. The memory cutting production of intelligent coal mining faces encounters floating coal on the working face that is difficult to clean, resulting in coal accumulation in front of the hydraulic support of the working face and old coal left in the old mountain. Manual intervention is required to operate and clean up the floating coal, which increases the labor intensity of employees and reduces the production efficiency of the coal mining face.
[0003] The utility model patent with application number CN202321006537.X discloses a floating coal cleaning device for an ultra-thin coal seam coal mining machine, including a collecting mechanism and a coal cleaning mechanism. The collecting mechanism includes a rocker arm and a coal mining machine drum. A coal cleaning mechanism is hung on the rocker arm. The coal cleaning mechanism includes a bucket and a lifting assembly. The upper end of the lifting assembly is connected to the rocker arm, and the lower end of the lifting assembly is connected to the bucket. When the collecting mechanism rotates, the lifting assembly can keep the vertical height of the bucket constant. When the rocker arm controls the coal mining machine drum to swing up and down, the lifting assembly can adaptively extend and retract according to the moving state of the rocker arm, thereby keeping the bucket always on the coal mining machine path, and the floating coal removal effect is good.
[0004] However, the bucket of the above floating coal cleaning device can only remove floating coal as the coal mining machine moves, and the bucket cannot remove floating coal autonomously when the coal mining machine stops moving. The flexibility of the bucket is poor, and the floating coal removal effect is relatively general, which needs to be improved. Utility Model Content
[0005] The purpose of the utility model is to provide an intelligent floating coal cleaner for a coal mining working face, wherein a scraper can remove floating coal more flexibly, so as to solve the defects mentioned in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An intelligent floating coal cleaner for coal mining working face comprises a coal mining machine body, rocker arms are respectively installed at the left and right ends of the coal mining machine body, a coal mining roller is installed on the rocker arms, a swing arm mechanism that can swing back and forth is installed on the coal mining machine body, and a floating coal cleaning mechanism is installed on the end of the swing arm mechanism away from the coal mining machine body, the floating coal cleaning mechanism comprises a fixed plate, a movable plate is vertically slidably installed on one side of the fixed plate, a scraper is fixedly installed on the movable plate, a turntable rotated by a motor and rotating around its own axis is provided on the fixed plate, a sliding pin is eccentrically fixedly installed on one side of the turntable, a connecting plate is fixedly installed on the movable plate, a strip hole is provided on the connecting plate for the sliding pin to pass through, and the length direction of the strip hole extends horizontally, and the connecting plate is driven up and down by the sliding pin when the turntable rotates.
[0008] As a preferred technical solution, the swing arm mechanism includes a first swing arm, one end of which is rotatably mounted on the coal mining machine body and driven to rotate by a first power component, an end of the first swing arm away from the coal mining machine body is rotatably mounted with a second swing arm driven to rotate by a second power component, an end of the second swing arm away from the first swing arm is rotatably mounted with a third swing arm driven to rotate by a third power component, and the rotation axes of the first swing arm, the second swing arm and the third swing arm all extend vertically; a mounting plate is fixedly mounted on the side of the fixed plate away from the movable plate, and the mounting plate is fixedly mounted on the third swing arm.
[0009] As a further improvement, the bottom of the scraper is provided with a plurality of teeth evenly spaced along its length.
[0010] As a further improvement, a movable column is vertically fixedly installed on one side of the movable plate, and a long strip hole for the movable column to pass through is provided on the fixed plate. The long strip hole extends vertically, and a stopper is fixedly installed on one end of the movable column away from the movable plate.
[0011] As a further improvement, the swing arm mechanism is provided with two groups opposite to each other on the left and right.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. When the coal mining machine body moves to the right, the scraper on the left side is extended into the coal mining machine track to clean the floating coal, or when the coal mining machine body moves to the left, the scraper on the right side is extended into the coal mining machine track to clean the floating coal, thereby greatly reducing the labor intensity of the staff and improving the production efficiency;
[0014] 2. The swing arm mechanism of the present application is composed of a first swing arm, a second swing arm and a third swing arm which are connected in rotation in sequence, thereby increasing the freedom of movement of the floating coal cleaning mechanism in the horizontal direction. When the coal mining machine body stops moving, the scraper can also be driven to move left and right to scrape off the floating coal through the extension and retraction of the swing arm mechanism. The scraper is more flexible and the floating coal removal efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0017] Figure 2 yes Figure 1 Schematic diagram of top view;
[0018] Figure 3 This is a schematic structural diagram of a floating coal cleaning mechanism according to an embodiment of the utility model;
[0019] Figure 4 It is an explosion schematic diagram of the floating coal cleaning mechanism of the embodiment of the utility model.
[0020] In the figure: 1-coal mining machine body; 2-rocker arm; 3-coal mining drum; 4-swing arm mechanism; 5-fixed plate; 6-movable plate; 7-movable column; 8-long strip hole; 9-block; 10-scraper; 11-motor; 12-turntable; 13-sliding pin; 14-connecting plate; 15-avoidance hole; 16-strip hole; 17-first swing arm; 18-first hydraulic cylinder; 19-second swing arm; 20-second hydraulic cylinder; 21-third swing arm; 22-third hydraulic cylinder; 23-mounting plate; 24-teeth. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 4As shown, the intelligent floating coal cleaner for coal mining working face includes a coal mining machine body 1, rocker arms 2 are respectively installed at the left and right ends of the coal mining machine body 1, and a coal mining roller 3 is installed on the rocker arm 2. A swing arm mechanism 4 that can swing back and forth is installed on the coal mining machine body 1. Two groups of swing arm mechanisms 4 are relatively arranged on the left and right, and a floating coal cleaning mechanism is installed at the end of the swing arm mechanism 4 away from the coal mining machine body 1.
[0023] like Figure 3 and Figure 4 As shown, the floating coal cleaning mechanism includes a fixed plate 5, a movable plate 6 is vertically slidably installed on one side of the fixed plate 5, the fixed plate 5 and the movable plate 6 are both extended vertically, a movable column 7 extending horizontally is vertically fixedly installed on one side of the movable plate 6, one end of the movable column 7 is provided with an external thread and screwed on the movable plate 6, and four movable columns 7 are distributed in a rectangular array, and a long strip hole 8 for the movable column 7 to pass through is provided on the fixed plate 5, and the long strip hole 8 extends vertically, thereby providing a guide for the movable plate 6 to move up and down, and a stopper 9 is integrally formed at one end of the movable column 7 away from the movable plate 6, and the stopper 9 can prevent the movable column 7 from being separated from the long strip hole 8, thereby causing the movable plate 6 to fall off. A scraper 10 is fixedly installed at the lower end of the movable plate 6 by bolts, and the scraper 10 extends vertically and the plane where the scraper 10 is located is perpendicular to the movable plate 6.
[0024] A motor 11 with a horizontally extending rotating shaft is installed by bolts on the side of the fixed plate 5 away from the movable plate 6, a turntable 12 is coaxially fixedly installed on the rotating shaft of the motor 11, an eccentrically arranged sliding pin 13 is embedded on the side of the turntable 12 away from the motor 11, a connecting plate 14 is welded on the side of the movable plate 6 close to the fixed plate 5, an avoidance hole 15 for the connecting plate 14 to pass through is provided on the fixed plate 5, a strip hole 16 for the sliding pin 13 to pass through is provided on the connecting plate 14, and the length direction of the strip hole 16 extends horizontally, and when the turntable 12 rotates, the connecting plate 14 is driven to move up and down through the sliding pin 13. Specifically, when the turntable 12 rotates, the sliding pin 13 is driven to make a circular motion, and the sliding pin 13 acts on the strip hole 16 to drive the connecting plate 14 to move in the vertical direction, thereby adjusting the height of the scraper 10.
[0025] During specific use, when the coal mining machine body 1 moves to the right, the left swing arm mechanism 4 drives the scraper 10 on the left to extend forward into the coal mining machine road, and the plane where the scraper 10 is located is kept perpendicular to the moving direction of the coal mining machine body 1, and then the left scraper 10 is driven to lower by the corresponding motor 11. In the process of the coal mining machine body 1 moving to the right, the floating coal in the coal mining machine road is cleaned by the scraper 10 on the left.
[0026] Or when the coal mining machine body 1 moves to the left, the left scraper 10 is raised by the corresponding motor 11, and the left scraper 10 is driven to retreat backward by the action of the left swing arm mechanism 4. The right scraper 10 is driven forward into the coal mining machine road by the action of the right swing arm mechanism 4, and the plane where the scraper 10 is located is kept perpendicular to the moving direction of the coal mining machine body 1; then the right scraper 10 is driven to lower by the corresponding motor 11, and the floating coal in the coal mining machine road is cleaned by the right scraper 10 during the process of the coal mining machine body 1 moving to the left.
[0027] like Figure 2 As shown, the swing arm mechanism 4 includes a first swing arm 17, one end of which is rotatably mounted on the coal mining machine body 1 through a first pin shaft and driven to rotate by a first power component, the first power component is a first hydraulic cylinder 18, one end of the first hydraulic cylinder 18 is hinged to the coal mining machine body 1, and the other end is hinged to the first swing arm 17; the end of the first swing arm 17 away from the coal mining machine body 1 is rotatably mounted with a second swing arm 19 driven to rotate by a second power component through a second pin shaft, the second power component is a second hydraulic cylinder 20, one end of the second hydraulic cylinder 20 is hinged to the first swing arm 17, and the other end is hinged to the second On the swing arm 19; the end of the second swing arm 19 away from the first swing arm 17 is rotatably installed with a third swing arm 21 driven to rotate by a third power component through a third pin shaft, the third power component is a third hydraulic cylinder 22, one end of the third hydraulic cylinder 22 is hinged on the second swing arm 19, and the other end is hinged on the third swing arm 21; the axes of rotation of the first swing arm 17, the second swing arm 19 and the third swing arm 21 all extend vertically; the side of the fixed plate 5 away from the movable plate 6 is fixedly installed with a mounting plate 23 through four connecting columns distributed in a rectangular array, and the mounting plate 23 is fixedly installed on the third swing arm 21 by bolts.
[0028] Since the swing arm mechanism 4 is composed of the first swing arm 17, the second swing arm 19 and the third swing arm 21 which are connected in rotation in sequence, the freedom of movement of the floating coal cleaning mechanism in the horizontal direction is increased. When the coal mining machine body 1 stops moving, the scraper 10 can also be driven to move left and right by the extension and retraction of the swing arm mechanism 4 to scrape off the floating coal. The scraper 10 is more flexible and the floating coal removal efficiency is higher.
[0029] In order to further improve the efficiency of removing floating coal, a plurality of teeth 24 are evenly spaced at the bottom of the scraper 10 along its length.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An intelligent floating coal cleaner for coal mining working face, comprising a coal mining machine body, rocker arms are respectively installed at the left and right ends of the coal mining machine body, and a coal mining drum is installed on the rocker arms, characterized in that: A swing arm mechanism that can swing back and forth is installed on the coal mining machine body, and a floating coal cleaning mechanism is installed on the end of the swing arm mechanism away from the coal mining machine body. The floating coal cleaning mechanism includes a fixed plate, a movable plate is vertically slidably installed on one side of the fixed plate, a scraper is fixedly installed on the movable plate, a turntable rotated by a motor and rotates around its own axis is provided on the fixed plate, a sliding pin is eccentrically fixedly installed on one side of the turntable, a connecting plate is fixedly installed on the movable plate, a strip hole is provided on the connecting plate for the sliding pin to pass through, and the length direction of the strip hole extends horizontally, and when the turntable rotates, the connecting plate is driven to move up and down by the sliding pin.
2. The intelligent floating coal cleaner for coal mining working face according to claim 1, characterized in that: The swing arm mechanism includes a first swing arm, one end of which is rotatably mounted on the coal mining machine body and driven to rotate by a first power component, an end of the first swing arm away from the coal mining machine body is rotatably mounted with a second swing arm driven to rotate by a second power component, an end of the second swing arm away from the first swing arm is rotatably mounted with a third swing arm driven to rotate by a third power component, and the axes of rotation of the first swing arm, the second swing arm and the third swing arm all extend vertically; a mounting plate is fixedly mounted on the side of the fixed plate away from the movable plate, and the mounting plate is fixedly mounted on the third swing arm.
3. The intelligent floating coal cleaner for coal mining working face according to claim 1, characterized in that: The bottom of the scraper is evenly spaced with a plurality of teeth along its length.
4. The intelligent floating coal cleaner for coal mining working face according to claim 1, characterized in that: A movable column is vertically fixedly installed on one side of the movable plate, and a long strip hole for the movable column to pass through is provided on the fixed plate. The long strip hole extends vertically, and a stopper is fixedly installed on one end of the movable column away from the movable plate.
5. The intelligent floating coal cleaner for coal mining working face according to claim 1, characterized in that: The swing arm mechanism is provided with two groups opposite to each other on the left and right.
