Noise reduction device of high-pressure blower

By designing a high-pressure blower noise reduction device with servo motor and vibration sensor, the problems of insufficient heat dissipation and relying on manpower in the prior art are solved, and automatic heat dissipation is realized, extending the service life of the machine and reducing the cost of care.

CN222254444UActive Publication Date: 2024-12-27LIAONING ZHONGHENG FAN TECH CO LTD
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Patent Information

Application Number
CN202420983483.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-27
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The noise reduction device of existing high-pressure blowers lacks heat dissipation when shut down, which affects the service life of the machine and relies on manpower to operate, increasing the cost of care.

Method used

A noise reduction device including a noise reduction frame, servo motor, threaded column, vibration sensor and processor was designed. The threaded column and guide block are driven up through the servo motor, and the side plate and heat dissipation blower are blown automatically. Intelligent control.

Benefits of technology

It improves the heat dissipation effect of the high-pressure blower, extends the service life of the body, and reduces the cost of care through intelligent control, achieving automatic adjustment without manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blast noise reduction, and discloses a noise reduction device of a high-pressure blower, which comprises a noise reduction frame, side plates are arranged on two sides of the noise reduction frame, a portal frame is fixedly mounted on the upper surface of the noise reduction frame, and a guide block is movably clamped at the bottom in the portal frame; and through pipes are arranged at the bottom of the front wall and the top of the rear wall of the noise reduction frame in a communicating mode. By arranging the threaded column, the L-shaped block and the side plate, when the high-pressure air blower stops running and does not need noise reduction, the threaded column can be driven by the transmission shaft of the servo motor to rotate anticlockwise, the threaded column drives the guide block to ascend through the screw hole, the guide block drives the side plate to move upwards through the support, and the guide block is matched with the heat dissipation air blower to blow air; compared with an existing mode depending on a heat dissipation air blower, the heat dissipation effect of the high-pressure air blower body can be improved, and the service life of the high-pressure air blower body is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of air blast noise reduction, in particular to a noise reduction device for a high-pressure blower. Background Art

[0002] High-pressure blowers are most common in factory workshops and are used very frequently. In order to isolate the noise of high-pressure blowers, most of them are now placed in a soundproof box to achieve the purpose of noise reduction.

[0003] In the process of realizing the utility model, the inventors found that the following problems existed in the prior art and have not been solved: the sound insulation box of the noise reduction device of the existing high-pressure blower is mostly an integrated design, and when the high-pressure blower is stopped and no noise reduction is required, the sound insulation box is still covered on its outside, and relies on the blower on one side for blowing air to dissipate heat. This kind of situation has insufficient heat dissipation, which will affect the service life of the high-pressure blower body in the long run, and it is urgently needed to be improved. Therefore, we propose a noise reduction device for a high-pressure blower. Utility Model Content

[0004] The utility model aims to provide a noise reduction device for a high-pressure blower, which solves the problems raised in the background technology.

[0005] To achieve the above object, the utility model provides the following technical solution: a noise reduction device for a high-pressure blower, comprising a noise reduction frame, side panels are placed on both sides of the noise reduction frame, a gantry is fixedly installed on the upper surface of the noise reduction frame, and a guide block is movably positioned at the bottom of the gantry;

[0006] The middle parts of the front and rear walls of the noise reduction frame are both connected with through openings, the bottom of the front wall and the top of the rear wall of the noise reduction frame are both connected with through pipes, a blower is fixedly installed in a group of the through pipes through a bracket, and an L-shaped block is fixedly installed on the outer side of the noise reduction frame near the side plate;

[0007] The side panel is movably positioned between the L-shaped block and the noise reduction frame, and a rubber pad is fixedly installed on the inner side of the side panel;

[0008] A servo motor is fixedly installed on the upper surface of the gantry, a threaded column is fixedly installed on the bottom end of the transmission shaft of the servo motor, the bottom end of the threaded column is rotatably connected to the noise reduction frame through a bearing, and the threaded column is screwed to a screw hole preset in the guide block through a thread;

[0009] Brackets are fixedly installed on both sides of the guide block, and the bottom ends of the brackets are fixedly connected to the side plates;

[0010] A box body is fixedly installed on the bottom of the rear outer wall of the noise reduction frame, and a vibration sensor is fixedly installed on the side of the noise reduction frame close to the box body, which can be used in conjunction with components such as threaded columns, L-shaped blocks and side panels. During the use of the noise reduction device of the high-pressure blower, whenever the high-pressure blower stops operating and does not need noise reduction, the threaded column can be driven by the drive shaft of the servo motor to rotate counterclockwise, the threaded column drives the guide block to rise through the screw hole, and the guide block drives the side plate to move up through the bracket, and cooperates with the heat dissipation blower to blow air, which can improve the heat dissipation effect of the high-pressure blower body. Compared with the existing blower form that relies on heat dissipation, the service life of the body is improved.

[0011] As an optional solution of the technical solution of the present application, a processor is fixedly installed on the top of the box body, the data output end of the vibration sensor is connected to the data input end of the processor, and the signal output end of the processor is respectively connected to the signal input ends of the servo motor and the blower. It can be used in conjunction with components such as the vibration sensor and the processor. The vibration intensity can be detected by the vibration sensor. Whenever the vibration is less than a set threshold, it is determined that the high-pressure blower is shut down. The processor issues an instruction, the servo motor rotates counterclockwise for several weeks, and rotates after stagnating for a set period of time, and after the vibration disappears, the blower runs for a set period of time and then shuts down. This structure is used to intelligently adjust the side panels and the heat dissipation blower after shutdown, without relying on manpower, thereby reducing supervision costs.

[0012] As an optional solution of the technical solution of the present application, a battery is fixedly installed in the box body, and the battery is electrically connected to the servo motor and the blower through wires. A wire tube is provided on one side wall of the box body, and a dustproof net is fixedly installed at the front opening of the box body. Wiring can be arranged through the wire tube, and electric energy is provided by the battery for powering the components. At the same time, the dustproof net provides a good dustproof effect.

[0013] As an optional solution of the technical solution of the present application, guide rods are fixedly installed on both sides of the top wall of the gantry, and the bottom end of the guide rods is movably inserted into the guide blocks, and the bottom end of the guide rods is fixedly connected to the noise reduction frame. The guide rods can be movably inserted into the guide blocks to limit the position of the guide blocks, so that they can move vertically stably.

[0014] As an optional solution of the technical solution of the present application, the noise reduction frame is fixedly installed with an ear plate near the lower side of the box body, and a positioning hole is opened in the middle of the ear plate. The noise reduction frame can be detachably fixed by multiple sets of ear plates and positioning holes to ensure stable noise reduction and comply with the subsequent shifting assembly process.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model provides a noise reduction device for a high-pressure blower, which is provided with a threaded column, an L-shaped block and a side plate. During the use of the noise reduction device for the high-pressure blower, whenever the high-pressure blower is stopped and noise reduction is not needed, the threaded column can be driven by the transmission shaft of the servo motor to rotate counterclockwise, the threaded column drives the guide block to rise through the screw hole, the guide block drives the side plate to move up through the bracket, and cooperates with the heat dissipation blower to blow air, which can improve the heat dissipation effect of the high-pressure blower body, and compared with the existing blower form that relies on heat dissipation, the service life of the body is improved.

[0017] 2. The utility model is a noise reduction device for a high-pressure blower. A vibration sensor and a processor are provided to detect the vibration intensity through the vibration sensor. Whenever the vibration is less than a set threshold, it is determined that the high-pressure blower is shut down. The processor issues a command, the servo motor rotates counterclockwise for several weeks, and rotates after stagnating for a set period of time. After the vibration disappears, the blower runs for a set period of time and then shuts down. This structure is used to intelligently adjust the side panels and the heat dissipation blower after shutdown, without relying on manpower, thereby reducing supervision costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0019] Figure 1 This is a schematic diagram of the overall main structure of a noise reduction device for a high-pressure blower of the utility model;

[0020] Figure 2 It is a schematic diagram of the side cross-sectional structure of a noise reduction frame portion of a noise reduction device for a high-pressure blower of the utility model;

[0021] Figure 3 The utility model is a schematic diagram of the side cross-sectional structure of the box body portion of a noise reduction device for a high-pressure blower.

[0022] In the figure: 1. noise reduction frame; 11. through-port; 12. ear plate; 13. L-shaped block; 14. through-pipe; 15. vibration sensor; 16. blower; 2. guide block; 21. bracket; 22. guide rod; 3. gantry; 31. bearing; 32. servo motor; 33. threaded column; 4. side panel; 41. rubber pad; 5. box body; 51. processor; 52. battery; 53. wire tube. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figure 1-3The utility model provides a technical solution: a noise reduction device for a high-pressure blower, comprising a noise reduction frame 1, side panels 4 are placed on both sides of the noise reduction frame 1, a gantry 3 is fixedly installed on the upper surface of the noise reduction frame 1, a guide block 2 is movably positioned at the bottom of the gantry 3, guide rods 22 are fixedly installed on both sides of the top wall of the gantry 3, the bottom ends of the guide rods 22 are movably penetrated through the guide blocks 2, and the bottom ends of the guide rods 22 are fixedly connected to the noise reduction frame 1, and can be movably penetrated through the guide blocks 2 by the guide rods 22 for position limiting of the guide blocks 2 to enable them to move vertically stably; the middle parts of the front and rear walls of the noise reduction frame 1 are both connected and provided with through-holes 11, the bottom of the front wall and the top of the rear wall of the noise reduction frame 1 are both connected and provided with through-tubes 14, a blower 16 is fixedly installed in a group of through-tubes 14 through brackets, and an L-shaped block 13 is fixedly installed on the outer side of the noise reduction frame 1 near the side panels 4; the side panels 4 are movably positioned at A rubber pad 41 is fixedly installed on the inner side of the side panel 4 between the L-shaped block 13 and the noise reduction frame 1; a servo motor 32 is fixedly installed on the upper surface of the gantry 3, and a threaded column 33 is fixedly installed on the bottom end of the transmission shaft of the servo motor 32, and the bottom end of the threaded column 33 is rotatably connected to the noise reduction frame 1 through a bearing 31, and the threaded column 33 is screwed to the preset screw hole in the guide block 2 through a thread; brackets 21 are fixedly installed on both sides of the guide block 2, and the bottom end of the bracket 21 is fixedly connected to the side panel 4; a box body 5 is fixedly installed on the bottom of the rear outer wall of the noise reduction frame 1, and a vibration sensor 15 is fixedly installed on the side of the noise reduction frame 1 close to the box body 5, and an ear plate 12 is fixedly installed on the lower side of the noise reduction frame 1 close to the box body 5, and a positioning hole is opened in the middle part of the ear plate 12, and the noise reduction frame 1 can be detachably fixed by multiple groups of ear plates 12 and positioning holes, so as to ensure that the noise reduction is stable and complies with the later shift assembly process.

[0025] In this technical solution, the threaded column 33, the L-shaped block 13, the side panel 4 and other components can be used in combination. During the use of the noise reduction device of the high-pressure blower, whenever the high-pressure blower is stopped and noise reduction is not required, the threaded column 33 can be driven by the transmission shaft of the servo motor 32 to rotate counterclockwise, and the threaded column 33 drives the guide block 2 to rise through the screw hole, and the guide block 2 drives the side panel 4 to move upward through the bracket 21, and cooperates with the heat dissipation blower 16 to blow air, which can improve the heat dissipation effect of the high-pressure blower body. Compared with the existing form of heat dissipation blowers, the service life of the body is increased.

[0026] In some technical solutions, a processor 51 is fixedly installed on the top of the box body 5, and a battery 52 is fixedly installed in the box body 5. The battery 52 is electrically connected to the servo motor 32 and the blower 16 through wires. A wire tube 53 is provided on one side wall of the box body 5, and a dustproof net is fixedly installed at the front opening of the box body 5. Wiring can be arranged through the wire tube 53, and electric energy is provided by the battery 52 for powering the components. At the same time, the dustproof net provides a good dustproof effect. The data output end of the vibration sensor 15 is connected to the data input end of the processor 51, and the signal output end of the processor 51 is connected to the signal input end of the servo motor 32 and the blower 16 respectively.

[0027] In this technical solution, the vibration sensor 15 and the processor 51 and other components can be used together. The vibration intensity can be detected by the vibration sensor 15. Whenever the vibration is less than the set threshold, it is determined that the high-pressure blower is shut down. The processor 51 issues a command, the servo motor 32 rotates counterclockwise for several weeks, and rotates after stagnating for a set period of time. After the vibration disappears, the blower 16 runs for a set period of time and then shuts down. This structure is used to intelligently adjust the side panel 4 and the heat dissipation blower after shutdown, without relying on manpower, thereby reducing supervision costs.

[0028] Working principle: It should be noted that the utility model is a noise reduction device for a high-pressure blower. The components are all universal standard parts or components known to technical personnel in this field. The structure and principle can be known to technical personnel through technical manuals or through conventional test methods.

[0029] When a noise reduction device for a high-pressure blower is used, the high-pressure blower is installed in the noise reduction device, and its air inlet and exhaust mechanism is installed at the opening 11. During this period, the blower blows air and discharges it through another set of through pipes 14. The noise reduction box formed by the noise reduction frame 1 and the side plate 4 provides a sound insulation and noise reduction effect, which is beneficial to improving the quality of the surrounding environment.

[0030] By providing the threaded column 33, the L-shaped block 13 and the side plate 4, during the use of the noise reduction device of the high-pressure blower, whenever the high-pressure blower stops operating and does not need noise reduction, the transmission shaft of the servo motor 32 can drive the threaded column 33 to rotate counterclockwise, the threaded column 33 drives the guide block 2 to rise through the screw hole, the guide block 2 drives the side plate 4 to move up through the bracket 21, and cooperates with the heat dissipation blower 16 to blow air, which can improve the heat dissipation effect of the high-pressure blower body. Compared with the existing form of heat dissipation blower, the service life of the body is improved. By providing the vibration sensor 15 and the processor 51, the vibration intensity can be detected by the vibration sensor 15. Whenever the vibration is less than the set threshold, it is determined that the high-pressure blower is stopped, the processor 51 issues an instruction, the servo motor 32 rotates counterclockwise for several weeks, and rotates after stopping for a set time, and the blower 16 runs for a set time after the vibration disappears and then shuts down. This structure is used to intelligently adjust the side plate 4 and the heat dissipation blower after shutdown, without relying on manpower, reducing the cost of supervision.

Claims

1. A noise reduction device for a high-pressure blower, characterized in that: It comprises a noise reduction frame (1), side panels (4) are placed on both sides of the noise reduction frame (1), a gantry (3) is fixedly mounted on the upper surface of the noise reduction frame (1), and a guide block (2) is movably positioned at the bottom of the gantry (3); The middle parts of the front and rear walls of the noise reduction frame (1) are both connected with openings (11); the bottom of the front wall and the top of the rear wall of the noise reduction frame (1) are both connected with through pipes (14); a blower (16) is fixedly installed in a group of the through pipes (14) via a bracket; an L-shaped block (13) is fixedly installed on the outer side of the noise reduction frame (1) close to the side plate (4); The side panel (4) is movably positioned between the L-shaped block (13) and the noise reduction frame (1), and a rubber pad (41) is fixedly mounted on the inner side of the side panel (4); A servo motor (32) is fixedly mounted on the upper surface of the gantry (3), a threaded column (33) is fixedly mounted on the bottom end of the transmission shaft of the servo motor (32), the bottom end of the threaded column (33) is rotatably connected to the noise reduction frame (1) via a bearing (31), and the threaded column (33) is screwed to a screw hole preset in the guide block (2) via a thread; Brackets (21) are fixedly mounted on both sides of the guide block (2), and the bottom ends of the brackets (21) are fixedly connected to the side plates (4); A box body (5) is fixedly mounted on the bottom of the rear outer wall of the noise reduction frame (1), and a vibration sensor (15) is fixedly mounted on a side of the noise reduction frame (1) close to the box body (5).

2. A noise reduction device for a high-pressure blower according to claim 1, characterized in that: A processor (51) is fixedly mounted on the top of the box body (5); a data output end of the vibration sensor (15) is connected to a data input end of the processor (51); and a signal output end of the processor (51) is respectively connected to a signal input end of a servo motor (32) and a blower (16).

3. The noise reduction device for a high-pressure blower according to claim 1, characterized in that: A battery (52) is fixedly installed in the box body (5), and the battery (52) is electrically connected to the servo motor (32) and the blower (16) through wires. A wire tube (53) is provided on one side wall of the box body (5), and a dustproof net is fixedly installed at the front opening of the box body (5).

4. The noise reduction device for a high-pressure blower according to claim 1, characterized in that: Guide rods (22) are fixedly mounted on both sides of the top wall of the gantry (3); the bottom ends of the guide rods (22) movably penetrate the guide blocks (2), and the bottom ends of the guide rods (22) are fixedly connected to the noise reduction frame (1).

5. The noise reduction device for a high-pressure blower according to claim 1, characterized in that: An ear plate (12) is fixedly mounted on the lower side of the noise reduction frame (1) close to the box body (5), and a positioning hole is provided in the middle of the ear plate (12).