Aluminum ingot smelting device for aluminum cast-rolled coil production

By adopting the design of reciprocating alternate loading and electric lifting suspension dumping in the aluminum ingot smelting device for aluminum cast rolling coil production, the problems of slow loading speed and high labor intensity in the prior art are solved, and rapid loading is achieved Material and convenient operation.

CN222257619UActive Publication Date: 2024-12-27SHANDONG DONGHENGSHENG ALUMINUM PRODUCTS CO LTD
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Patent Information

Application Number
CN202421058742.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing aluminum ingot smelting device for cast aluminum rolling coil production has less raw materials each time it is crushed and screened, and the loading speed is slow, resulting in a slow loading speed and increasing labor intensity.

Method used

Design an aluminum ingot smelting device for cast aluminum coil production, adopts a moving component that reciprocating and alternate loading and an electric lifting suspension to dump raw materials, and drives the steel cable through a translation frame, a transmission shaft, a roller and a rotating motor. Achieve fast, batch loading and convenient operation.

Benefits of technology

The melting loading speed is accelerated by reciprocating and alternate loading, reducing the weight of single loading, reducing labor intensity, and improving the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum cast-rolled coil production, and discloses an aluminum ingot smelting device for aluminum cast-rolled coil production, which comprises a main machine assembly for smelting aluminum ingots, and further comprises two moving assemblies which are symmetrically mounted at two ends of the top of the main machine assembly and are used for alternately feeding in a reciprocating translation manner, a suspension assembly used for lifting, suspending and dumping raw materials is installed on the moving assembly. The moving assembly comprises a translation frame, four receding grooves are evenly distributed in the translation frame, two transmission shafts are symmetrically arranged on the translation frame, two rolling wheels are symmetrically installed at the two ends of each transmission shaft, and limiting edges are arranged on the rolling wheels. According to the aluminum ingot smelting device for aluminum cast-rolled coil production, through the arrangement of reciprocating translation and alternate feeding, the smelting and feeding speed is increased; through the arrangement of feeding in batches for multiple times, the weight of single-time feeding is reduced, and the labor intensity is reduced; and through the arrangement of electric lifting, suspending and dumping of the raw materials, the operation convenience is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum casting and rolling coil production, in particular to an aluminum ingot smelting device for aluminum casting and rolling coil production. Background Art

[0002] Aluminum cast coil is made by melting aluminum ingots into molten aluminum, sending it to casting rollers through chutes, turning the molten aluminum into a solid state through the cooling of the rollers, and then pressing it into aluminum plates through the cooling of the rollers.

[0003] In contrast, the Chinese patent with announcement number CN217210313U discloses an aluminum ingot smelting device for aluminum cast and rolled coil production, including a crushing box, a smelting furnace body, a first screw conveyor and a second screw conveyor, the top of the crushing box is provided with a loading port, and the bottom is provided with a unloading port, the left side of the crushing box is provided with a driving motor, the right side wall of the crushing box is provided with a first through hole, the interior of the crushing box is provided with a first crushing rod, a second crushing rod and a porous plate, the first crushing rod and the second crushing rod are both horizontally arranged and parallel to each other, the left and right ends of the first crushing rod and the second crushing rod are both rotatably connected to the side wall of the crushing box, the left ends of the first crushing rod and the second crushing rod both pass through the side wall of the crushing box and extend outward, and the left end of the first crushing rod is transmission-connected to the output shaft of the driving motor, the left ends of the first crushing rod and the second crushing rod are respectively fixedly installed with a first gear and a second gear, and the first gear is meshed with the second gear.

[0004] However, the above patent has less raw materials to be crushed and screened each time, and the feeding speed is slow, so a new equipment needs to be designed. Utility Model Content

[0005] The utility model aims to provide an aluminum ingot melting device for aluminum casting and rolling coil production to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An aluminum ingot smelting device for aluminum cast and rolled coil production includes a main engine component for smelting aluminum ingots, and also includes two moving components symmetrically installed at both ends of the top of the main engine component for reciprocating translation and alternating loading, and a suspension component for lifting, suspending and dumping raw materials is installed on the moving component; the moving component includes a translation frame, four avoidance grooves are evenly distributed on the translation frame, two transmission shafts are symmetrically arranged on the translation frame, two rollers are symmetrically installed at both ends of the transmission shaft, limited position edges are arranged on the rollers, and a travel motor is installed on one of the transmission shafts; the suspension component includes four evenly distributed rotating motors, a winding wheel is installed at the output end of the rotating motor, a steel cable is wound on the winding wheel, and a storage hopper is installed between the bottom ends of the steel cables.

[0008] Furthermore: the main engine assembly includes a smelting furnace body, four columns are evenly installed at the four corners of the smelting furnace body, and a fixing frame is arranged on the top of the column.

[0009] Furthermore: the column and the smelting furnace body are connected by bolts, and the column and the fixing frame are welded together.

[0010] Furthermore: the travel motor adopts a dual-output shaft motor, and the transmission shaft is connected to the translation frame bearing.

[0011] Furthermore: the roller and the limiting edge are integrally formed.

[0012] Furthermore: the storage hopper is made of Q235 steel material, and the steel cable and the storage hopper are riveted together.

[0013] Compared with the prior art, the beneficial effects are:

[0014] 1. The reciprocating and translational alternating feeding setting speeds up the smelting and feeding speed;

[0015] 2. Through the setting of multiple batch loading, the weight of single loading is reduced and the labor intensity is reduced;

[0016] 3. The setting of electric lifting and suspension for dumping raw materials increases the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of an aluminum ingot melting device for aluminum cast and rolled coil production according to the utility model;

[0018] Figure 2 It is a schematic diagram of the main engine components of an aluminum ingot melting device for aluminum cast and rolled coil production described in the utility model;

[0019] Figure 3 It is a schematic diagram of the moving components of an aluminum ingot melting device for aluminum cast and rolled coil production according to the utility model;

[0020] Figure 4 It is a schematic diagram of a suspension assembly of an aluminum ingot melting device for aluminum cast and rolled coil production described in the utility model.

[0021] In the accompanying drawings, 101, smelting furnace body; 102, column; 103, fixed frame; 201, translation frame; 202, avoidance groove; 203, transmission shaft; 204, travel motor; 205, roller; 206, limit edge; 301, storage hopper; 302, rotating motor; 303, winding wheel; 304, steel cable. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 An aluminum ingot melting device for aluminum casting and rolling coil production includes a main engine component for melting aluminum ingots, and also includes two moving components symmetrically installed at both ends of the top of the main engine component for reciprocating and alternating loading, and a suspension component for lifting, suspending and dumping raw materials is installed on the moving component.

[0024] In this embodiment: the main engine assembly includes a smelting furnace body 101, four columns 102 are evenly installed at the four corners of the smelting furnace body 101, the columns 102 are bolted to the smelting furnace body 101, a fixing frame 103 is arranged on the top of the column 102, the column 102 and the fixing frame 103 are welded together, the smelting furnace body 101 smelts aluminum ingots, and the fixing frame 103 is supported by the columns 102;

[0025] In this embodiment: the moving assembly includes a translation frame 201, four avoidance grooves 202 are evenly distributed on the translation frame 201, two transmission shafts 203 are symmetrically arranged on the translation frame 201, the transmission shaft 203 and the translation frame 201 are connected by bearings, two rollers 205 are symmetrically installed at both ends of the transmission shaft 203, and a limited edge 206 is arranged on the roller 205, and the roller 205 and the limited edge 206 are integrally formed, and a travel motor 204 is installed on one of the transmission shafts 203, and the travel motor 204 adopts a dual-output shaft motor, and the travel motor 204 drives the roller 205 to rotate through the transmission shaft 203, so as to drive the translation frame 201 to move along the fixed frame 103 under the limit of the limited edge 206;

[0026] In this embodiment: the suspension assembly includes four evenly distributed rotating motors 302, a winding wheel 303 is installed at the output end of the rotating motor 302, a steel cable 304 is wound around the winding wheel 303, a storage hopper 301 is installed between the bottom ends of the steel cables 304, the storage hopper 301 is made of Q235 steel, the steel cables 304 and the storage hopper 301 are riveted together, the raw materials are put into the storage hopper 301, the rotating motor 302 drives the winding wheel 303 to wind or release the steel cables 304, and drives the storage hopper 301 to rise or fall or dump the raw materials.

[0027] Working principle: first put the raw material into the storage hopper 301 at one end of the fixed frame 103, the translation frame 201 supports the rotating motor 302 to drive the winding wheel 303 to wind the steel cable 304, and the storage hopper 301 is pulled up through the avoidance groove 202 on the translation frame 201, and the travel motor 204 drives the roller 205 to rotate through the transmission shaft 203, driving the translation frame 201 to move along the fixed frame 103 under the limit of the limit edge 206. When it reaches the top of the smelting furnace body 101, the rotating motor 302 at one end of the storage hopper 301 reverses, drives the winding wheel 303 to release the steel cable 304, and tilts the storage hopper 301, pours the raw material into the smelting furnace body 101, and then resets it in reverse according to the above steps, and the moving assembly and suspension assembly at the other end of the fixed frame 103 are operated according to the above steps to form reciprocating alternating feeding.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum ingot melting device for aluminum cast and rolled coil production, comprising a main machine component for melting aluminum ingots, characterized in that: It also includes two moving assemblies symmetrically installed at both ends of the top of the main assembly for reciprocating and alternating loading, and a suspension assembly for lifting, suspending and dumping raw materials is installed on the moving assembly; The moving assembly comprises a translation frame (201), four avoidance grooves (202) are evenly distributed on the translation frame (201), two transmission shafts (203) are symmetrically arranged on the translation frame (201), two rollers (205) are symmetrically installed at both ends of the transmission shaft (203), and a limited position edge (206) is arranged on the roller (205), and a travel motor (204) is installed on one of the transmission shafts (203); The suspension assembly comprises four evenly distributed rotating motors (302), the output end of the rotating motor (302) is provided with a winding wheel (303), a steel cable (304) is wound around the winding wheel (303), and a storage hopper (301) is provided between the bottom ends of the steel cables (304).

2. The aluminum ingot melting device for aluminum cast and rolled coil production according to claim 1, characterized in that: The main engine assembly comprises a smelting furnace body (101), four columns (102) are evenly installed at four corners of the smelting furnace body (101), and a fixing frame (103) is arranged on the top of the column (102).

3. The aluminum ingot melting device for aluminum cast and rolled coil production according to claim 2, characterized in that: The column (102) and the smelting furnace body (101) are connected by bolts, and the column (102) and the fixing frame (103) are welded together.

4. The aluminum ingot melting device for aluminum cast and rolled coil production according to claim 1, characterized in that: The travel motor (204) is a dual-output shaft motor, and the transmission shaft (203) and the translation frame (201) are connected by bearings.

5. The aluminum ingot melting device for aluminum cast and rolled coil production according to claim 1, characterized in that: The roller (205) and the limiting edge (206) are integrally formed.

6. The aluminum ingot melting device for aluminum cast and rolled coil production according to claim 1, characterized in that: The storage hopper (301) is made of Q235 steel material, and the steel cable (304) and the storage hopper (301) are riveted together.