Metal melting furnace with vertical filling device
By designing vertical filler and discharge mechanism in a metal melting furnace, the automatic quantitative filling of metal and the automatic discharge of molten metal are achieved, which solves the problem of manual operation of operators in the prior art to increase workload and time, and improves melting The working efficiency of the furnace.
Patent Information
- Application Number
- CN202421047613.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metal melting furnace requires the operator to manually put the metal in and remove it, which increases the operator's workload and the working time of the melting furnace and reduces the working efficiency.
A metal melting furnace with a vertical filler device is designed, and the automatic vertical filling of quantitative metal is realized through a vertical discharge mechanism, and the auxiliary discharge mechanism realizes automatic discharge of molten metal, reducing the measurement and cleaning work of the operator.
Through the automated filler and discharge process, the workload of the operator is reduced, the working efficiency of the metal melting furnace is improved, and the working time of the melting furnace is reduced.
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Figure CN222257622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal melting furnaces, in particular to a metal melting furnace with a vertical filling device. Background Art
[0002] Melting refers to the process in which the kinetic energy of the thermal motion of molecules increases when the temperature rises, resulting in the destruction of crystallization and the transformation of the material from the crystalline phase to the liquid phase. It is a first-order phase transition with an increase in enthalpy, entropy and volume. When metals are melted, a metal melting furnace is required for melting processing.
[0003] For example, a metal melting furnace with the application publication number "CN10701420A" can automatically and conveniently realize the lifting and lowering of the tray, and then can ensure that small metal parts can be stably placed at the bottom of the furnace for melting, and has strong stability. However, the metal melting furnace requires the operator to manually put the metal into the melting furnace, which requires the operator to measure the amount of metal entering, which increases the workload of the operator. At the same time, after the melting of the metal melting furnace is completed, the processed metal cannot be discharged from the melting furnace, and the operator needs to manually collect the molten metal inside the melting furnace, which increases the working time of the metal melting furnace, thereby reducing the working efficiency of the metal melting furnace. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that an operator is required to manually put metal into a melting furnace, which requires the operator to measure the amount of metal put in, which increases the workload of the operator; and after the melting is completed, the processed metal cannot be discharged from the melting furnace, and the operator is required to manually collect the molten metal inside the melting furnace, which increases the working time of the metal melting furnace, thereby reducing the working efficiency of the metal melting furnace. A metal melting furnace with a vertical filling device is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A metal melting furnace with a vertical filling device is designed, comprising a base, the upper end of the base is fixedly connected to the furnace body, the outer wall of the furnace body is fixedly connected to a first shell, a vertical feeding mechanism is arranged inside the first shell, the outer wall of the furnace body is fixedly connected to a feeding pipe, an auxiliary discharging mechanism is arranged outside the furnace body, a discharge port is processed on the surface of the furnace body, and the inner wall of the feeding pipe is connected to the inner wall of the furnace body.
[0007] Preferably, the vertical unloading mechanism includes a knob, the outer wall of the knob is rotatably connected to the first shell through a bearing, the outer wall of the knob is fixedly connected to the incomplete gear, the incomplete gear is meshingly connected to the gear, the outer wall of the gear is rotatably connected to one end of the first connecting rod through a bearing, a torque spring is wound around the surface of the first connecting rod, the other end of the torque spring is fixedly connected to the gear, the inner wall of the gear is slidably connected to the first slider through a curved groove, the outer wall of the first slider is fixedly connected to the second connecting rod, the outer wall of the second connecting rod is fixedly connected to the middle part of the third connecting rod, one end of the third connecting rod is fixedly connected to the first baffle, and the other end of the third connecting rod is fixedly connected to the second baffle.
[0008] Preferably, the other end of the first connecting rod is fixedly connected to the first housing, and one end of the torque spring is fixedly connected to the first housing.
[0009] Preferably, the auxiliary discharging mechanism includes a second shell, the outer wall of the second shell is fixedly connected to the furnace body, the outer wall of the second shell is rotatably connected to the roller through a pin shaft, the outer wall of the roller is slidably connected to the second slider through a slide groove, the outer wall of the second slider is fixedly connected to the pressure block through a bracket, the outer wall of the second slider is slidably engaged with the second shell through a slide groove, the outer wall of the roller is fixedly connected to the flap through the bracket, the surface of the roller is tightly pressed against the limit bolt, and the outer wall of the limit bolt is threadably connected to the second shell through a through hole.
[0010] Preferably, the outer wall of the flap is movably connected to the furnace body via a pin, and the outer wall of the roller passes through the furnace body via a through hole.
[0011] Preferably, the outer walls of the first baffle and the second baffle are both slidably connected to the feed pipe via a slide groove, and the outer wall of the incomplete gear is rotationally connected to the first shell via a pin shaft.
[0012] The utility model proposes a metal melting furnace with a vertical filling device, the beneficial effect of which is that: through the cooperation of the first shell and the vertical feeding mechanism, the knob drives the incomplete gear to rotate, the incomplete gear drives the gear to rotate, the gear drives the torque spring to deform and drives the first slider to move at the same time, the first slider drives the second connecting rod to move, the second connecting rod drives the third connecting rod to move, the third connecting rod drives the first baffle and the second baffle to move at the same time, the first baffle and the second baffle alternately block the feed pipe, so that only a small part of the metal falls vertically into the furnace body each time, when the incomplete gear is no longer engaged with the gear, the torque spring is reset, and the gear is driven to reverse in the above manner, the gear drives the first baffle and the second baffle to move in the opposite direction in the above manner, so that some metal continues to fall, and then the above operation is repeated until enough metal enters the furnace body, and a certain amount of metal to be molten can be vertically entered into the furnace body in the above manner without the need for the operator to measure, which reduces the workload of the operator.
[0013] Through the cooperation of the furnace body and the auxiliary discharging mechanism, the pressing block drives the second slider to move, the second slider drives the roller to rotate, and the roller drives the flap to rotate inside the furnace body. After the operator presses the pressing block to the surface of the second shell, the pressing block is pulled out in the opposite direction, and the above operation is repeated to flip the flap to a suitable angle. Then the operator stops moving the pressing block and tightens the limit bolt. The limit bolt presses the roller to prevent the angle of the flap from moving. Then the flap drives the molten metal to be discharged from the furnace body from the discharging port. Then the operator unscrews the limit bolt and moves the pressing block in the opposite direction to reset the flap. The above method can make it more convenient for the operator to collect and organize the molten metal, which reduces the time required for cleaning the metal melting furnace, thereby improving the working efficiency of the metal melting furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A schematic front cross-sectional view of
[0016] Figure 3 for Figure 2 A partial left-side sectional schematic diagram of ;
[0017] Figure 4 for Figure 2 A schematic top view of a cross-sectional view of the first shell;
[0018] Figure 5 for Figure 1 A side cross-sectional schematic diagram of the auxiliary discharging mechanism;
[0019] Figure 6 for Figure 5 A partial side sectional schematic diagram of .
[0020] In the figure: 1. base, 2. furnace body, 3. first shell, 4. vertical unloading mechanism, 401. knob, 402. incomplete gear, 403. gear, 404. first connecting rod, 405. torque spring, 406. first slider, 407. second connecting rod, 408. first baffle, 409. second baffle, 410. third connecting rod, 5. feed pipe, 6. auxiliary discharging mechanism, 601. second shell, 602. pressing block, 603. second slider, 604. roller, 605. flap, 606. limiting bolt, 7. discharging port. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Refer to the attached Figure 1-6: In this embodiment, a metal melting furnace with a vertical filling device includes a base 1, the upper end of the base 1 is fixedly connected to a furnace body 2, the outer wall of the furnace body 2 is fixedly connected to a first shell 3, a vertical feeding mechanism 4 is provided inside the first shell 3, the outer wall of the furnace body 2 is fixedly connected to a feeding pipe 5, an auxiliary discharging mechanism 6 is provided outside the furnace body 2, a discharging port 7 is processed on the surface of the furnace body 2, and the inner wall of the feeding pipe 5 is connected to the inner wall of the furnace body 2;
[0023] The other end of the first connecting rod 404 is fixedly connected to the first shell 3, one end of the torque spring 405 is fixedly connected to the first shell 3, the torque spring 405 is fixed on the first shell 3, the elastic coefficient of the torque spring 405 is selected according to actual needs, and it can be selected to meet the working needs. The outer wall of the flap 605 is movably connected to the furnace body 2 through a pin shaft, and the flap 605 rotates on the furnace body 2. The outer wall of the roller 604 passes through the furnace body 2 through a through hole. The outer walls of the first baffle 408 and the second baffle 409 are both slidably connected to the feed pipe 5 through a slide groove, and the first baffle 408 and the second baffle 409 move on the feed pipe 5. The outer wall of the incomplete gear 402 is rotatably connected to the first shell 3 through a pin shaft, and the incomplete gear 402 rotates on the first shell 3.
[0024] Refer to the attached Figure 1-4 In the present embodiment, a metal melting furnace with a vertical filling device, the vertical unloading mechanism 4 includes a knob 401, the outer wall of the knob 401 is rotatably connected to the first shell 3 through a bearing, the knob 401 rotates on the first shell 3, the outer wall of the knob 401 is fixedly connected to the incomplete gear 402, the knob 401 drives the incomplete gear 402 to rotate, the incomplete gear 402 is meshed and connected with the gear 403, the incomplete gear 402 drives the gear 403 to rotate, the outer wall of the gear 403 is rotatably connected to one end of the first connecting rod 404 through a bearing, the gear 403 drives the first connecting rod 404 to rotate, the surface of the first connecting rod 404 is wound with a torque spring 405, the other end of the torque spring 405 is connected to the gear 4 03 is fixedly connected, the gear 403 drives the torque spring 405 to move, the inner wall of the gear 403 is slidably connected to the first slider 406 through the curved groove, the gear 403 drives the first slider 406 to move, the outer wall of the first slider 406 is fixedly connected to the second connecting rod 407, the first slider 406 drives the second connecting rod 407 to move, the outer wall of the second connecting rod 407 is fixedly connected to the middle part of the third connecting rod 410, the second connecting rod 407 drives the third connecting rod 410 to move, one end of the third connecting rod 410 is fixedly connected to the first baffle 408, the third connecting rod 410 drives the first baffle 408 to move, the other end of the third connecting rod 410 is fixedly connected to the second baffle 409, and the third connecting rod 410 drives the second baffle 409.
[0025] Refer to the attached Figure 1 , Figure 2 , Figure 5 and Figure 6 In the present embodiment, a metal melting furnace with a vertical filling device is provided, wherein the auxiliary discharging mechanism 6 comprises a second shell 601, wherein the outer wall of the second shell 601 is fixedly connected to the furnace body 2, wherein the outer wall of the second shell 601 is rotatably connected to the roller 604 through a pin shaft, wherein the roller 604 moves on the second shell 601, wherein the outer wall of the roller 604 is slidably connected to the second slider 603 through a slide groove, wherein the second slider 603 drives the roller 604 to rotate, wherein the outer wall of the second slider 603 is fixedly connected to the pressing block 602 through a bracket, wherein the pressing block 602 drives the second slider 603 moves, the outer wall of the second slider 603 is slidably engaged with the second shell 601 through the slide groove, the second slider 603 moves on the second shell 601, the outer wall of the roller 604 is fixedly connected with the flap 605 through the bracket, the roller 604 drives the flap 605 to rotate, the surface of the roller 604 is pressed against the limiting bolt 606, the limiting bolt 606 presses against the roller 604 to prevent the roller 604 from rotating, the outer wall of the limiting bolt 606 is threadedly connected with the second shell 601 through the through hole, and the limiting bolt 606 moves on the second shell 601.
[0026] Working principle:
[0027] When a metal melting furnace is needed to melt metal:
[0028] Metal charging stage:
[0029] First, the operator pours the metal to be molten into the feed pipe 5, and then the operator rotates the knob 401, the knob 401 drives the incomplete gear 402 to rotate, the incomplete gear 402 drives the gear 403 to rotate, the gear 403 drives the torque spring 405 to deform and drives the first slider 406 to move, the first slider 406 drives the second connecting rod 407 to move, the second connecting rod 407 drives the third connecting rod 410 to move, the third connecting rod 410 drives the first baffle 408 and the second baffle 409 to move at the same time, and the first The baffle 408 and the second baffle 409 alternately block the feed pipe 5, so that only a small portion of the metal falls vertically into the furnace body 2 each time. When the incomplete gear 402 is no longer engaged with the gear 403, the torque spring 405 is reset, and the gear 403 is driven to reverse in the above manner. The gear 403 drives the first baffle 408 and the second baffle 409 to move in the opposite direction in the above manner, so that some metal continues to fall. The above operation is then repeated until enough metal enters the furnace body 2, and the operator stops turning the knob 401.
[0030] Metal melting and tapping stage:
[0031] The operator melts the metal inside the furnace body 2 by external heating. After the metal is melted, the furnace body 2 is stopped from being heated. Then, the operator opens the discharge port 7 and presses the pressing block 602. The pressing block 602 drives the second slider 603 to move. The second slider 603 drives the roller 604 to rotate. The roller 604 drives the flap 605 to rotate inside the furnace body 2. After the operator presses the pressing block 602 to the surface of the second shell 601, the pressing block 602 is pulled out in the opposite direction. The above operation is repeated to flip the flap 605 to a suitable angle. Then, the operator stops moving the pressing block 602 and tightens the limiting bolt 606. The limiting bolt 606 presses the roller 604 to prevent the angle of the flap 605 from moving. Then, the flap 605 drives the melted metal to be discharged from the furnace body 2 from the discharge port 7. Then, the operator unscrews the limiting bolt 606, moves the pressing block 602 in the opposite direction, and resets the flap 605, thereby completing the unloading and melting of the metal melting furnace.
[0032] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A metal melting furnace with a vertical filling device, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to the furnace body (2), the outer wall of the furnace body (2) is fixedly connected to the first shell (3), a vertical discharge mechanism (4) is provided inside the first shell (3), the outer wall of the furnace body (2) is fixedly connected to the feed pipe (5), an auxiliary discharge mechanism (6) is provided outside the furnace body (2), a discharge port (7) is machined on the surface of the furnace body (2), and the inner wall of the feed pipe (5) is connected to the inner wall of the furnace body (2).
2. A metal melting furnace with a vertical filling device according to claim 1, characterized in that: The vertical feeding mechanism (4) comprises a knob (401), the outer wall of the knob (401) is rotatably connected to the first housing (3) via a bearing, the outer wall of the knob (401) is fixedly connected to an incomplete gear (402), the incomplete gear (402) is meshingly connected to a gear (403), the outer wall of the gear (403) is rotatably connected to one end of a first connecting rod (404) via a bearing, a torsion spring (405) is wound around the surface of the first connecting rod (404), and the torsion spring (405) is fixedly connected to an incomplete gear (402), the incomplete gear (402) is meshingly connected to a gear (403), the outer wall of the gear (403) is rotatably connected to one end of a first connecting rod (404) via a bearing, and a torsion spring (405) is wound around the surface of the first connecting rod (404), and the torsion spring (405) is fixedly connected to an incomplete gear (402). The other end of the gear (405) is fixedly connected to the gear (403), the inner wall of the gear (403) is slidably connected to the first slider (406) through a curved groove, the outer wall of the first slider (406) is fixedly connected to the second connecting rod (407), the outer wall of the second connecting rod (407) is fixedly connected to the middle part of the third connecting rod (410), one end of the third connecting rod (410) is fixedly connected to the first baffle (408), and the other end of the third connecting rod (410) is fixedly connected to the second baffle (409).
3. The metal melting furnace with a vertical filling device according to claim 2, characterized in that: The other end of the first connecting rod (404) is fixedly connected to the first housing (3), and one end of the torque spring (405) is fixedly connected to the first housing (3).
4. The metal melting furnace with a vertical filling device according to claim 1, characterized in that: The auxiliary discharging mechanism (6) comprises a second shell (601), the outer wall of the second shell (601) is fixedly connected to the furnace body (2), the outer wall of the second shell (601) is rotatably connected to the roller (604) via a pin shaft, the outer wall of the roller (604) is slidably connected to the second slider (603) via a slide groove, the outer wall of the second slider (603) is fixedly connected to the pressing block (602) via a bracket, the outer wall of the second slider (603) is slidably engaged with the second shell (601) via the slide groove, the outer wall of the roller (604) is fixedly connected to the flap (605) via the bracket, the surface of the roller (604) is tightly pressed against the limiting bolt (606), and the outer wall of the limiting bolt (606) is threadedly connected to the second shell (601) via a through hole.
5. The metal melting furnace with a vertical filling device according to claim 4, characterized in that: The outer wall of the flap (605) is movably connected to the furnace body (2) via a pin shaft, and the outer wall of the roller (604) penetrates the furnace body (2) via a through hole.
6. The metal melting furnace with a vertical filling device according to claim 2, characterized in that: The outer walls of the first baffle (408) and the second baffle (409) are both slidably connected to the feed pipe (5) via a slide groove, and the outer wall of the incomplete gear (402) is rotationally connected to the first housing (3) via a pin shaft.
