Fuel gas heating type tin melting furnace

By designing the support frame, heating mechanism, sealing mechanism and driving mechanism in the gas-heated tin furnace, the problems of heat loss between the furnace body and the heating shell and the complex installation of the gas pipe are solved, and more efficient heating and safe Gas pipe connection.

CN222257623UActive Publication Date: 2024-12-27ZIBO YANHUO HEAT ENERGY ENG CO LTD
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Patent Information

Application Number
CN202421074293.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-27
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The structural design of the existing gas-heated tin furnace between the furnace body and the heating shell results in heat loss, reducing heating efficiency, and the installation and maintenance of gas pipes are complicated, increasing safety risks.

Method used

A gas-heated tin furnace including a support frame, a heating mechanism, a sealing mechanism and a driving mechanism is designed to improve heat transfer uniformity through the structure of the partition and the spiral groove, and ensure a stable connection of the gas pipe with a sealing mechanism, and pass the The drive mechanism realizes continuous rotation of the furnace body.

Benefits of technology

Improves thermal energy utilization and heating uniformity, ensures gas pipe sealing, enhances safety and energy efficiency, and simplifies the installation and maintenance process of gas pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fuel gas heating type tin melting furnace which comprises a supporting frame, the supporting frame is installed on external equipment, a heating mechanism is arranged on the supporting frame, the heating mechanism comprises a rotating shaft, a furnace body, a heating shell, a partition plate, a middle sleeve, a fixing sleeve, an external pipe, a driving mechanism and a sealing mechanism, the rotating shaft is installed on the furnace body, and the heating shell is installed on the rotating shaft. The rotating shaft is rotatably connected to the supporting frame, the heating shell is connected to the interior of the furnace body, the multiple partition plates are installed in the furnace body, the middle sleeve is connected to the multiple partition plates, and the heating mechanism can effectively improve the heat energy utilization rate and heating uniformity; and through the structures of the partition plates and the spiral grooves, transmission and distribution of fuel gas in the heating shell become more uniform, effective transmission of heat is promoted, and therefore the heating efficiency is improved, and the melting time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas-heated tin-melting furnaces, and more specifically, to a gas-heated tin-melting furnace. Background Art

[0002] In the existing technology, gas-heated tin melting furnaces usually use gas as a heat source to achieve a rapid heating effect. However, there are some design defects in this type of tin melting furnace, especially in the structural problems between the furnace body and the heating shell. Since the fitting area between the two parts is small, sufficient heat exchange cannot be achieved, so a considerable amount of heat will be lost through these areas that are not fully fitted during the heating process. This heat loss not only reduces the heating efficiency of the furnace, but also may lead to energy waste and increase operating costs.

[0003] In addition, there are also design problems with the gas pipes of the tin melting furnace, especially in terms of installation and maintenance. In existing furnace models, the fixing and removal process of the gas pipes is complicated and cumbersome, usually requiring professional tools and certain technical operations, which brings inconvenience to daily maintenance. If the gas pipes cannot be quickly and safely fixed or removed, it will not only affect the maintenance efficiency of the equipment, but may also cause gas leakage in case of improper operation, increasing safety risks. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a gas-heated tin melting furnace to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas-heated tin melting furnace, comprising a support frame, which is installed on external equipment, and a heating mechanism is arranged on the support frame, and the heating mechanism comprises a rotating shaft, a furnace body, a heating shell, a partition, an intermediate sleeve, a fixed sleeve, an external pipe, a driving mechanism and a sealing mechanism, the rotating shaft is installed on the furnace body, and the rotating shaft is rotatably connected to the support frame, the heating shell is connected in the furnace body, a plurality of partitions are provided, and a plurality of the partitions are respectively installed in the furnace body, the intermediate sleeve is connected to a plurality of the partitions, an air inlet hole is opened between every two of the partitions, a plurality of spiral grooves are opened at equal intervals on the side wall of the heating shell, a fixed sleeve is fixedly installed on each of the air inlet holes, the external pipe is connected to the external equipment, and the external pipe is inserted into the fixed sleeve, the driving mechanism is installed on the support frame, and the sealing mechanism is installed on the fixed sleeve.

[0008] The utility model is further configured that a diffusion groove is opened on the lower end surface of the heating shell, and a plurality of spiral grooves are respectively connected to the diffusion groove, and the design of the diffusion groove ensures the connection with the spiral groove.

[0009] The utility model is further configured such that the sealing mechanism includes an insertion rod and a transverse plate, the insertion rod is slidably connected to the side wall of the fixed sleeve, the insertion rod is connected to the transverse plate, an annular groove is provided on the external tube, a chamfer is provided on the insertion rod, the chamfer abuts against the annular groove, and the design of the sealing mechanism ensures the sealing effect.

[0010] The utility model is further configured such that an unfastening head and a fixing head are respectively provided at both ends of the transverse plate, a tension spring is provided on the lower end surface of the transverse plate, the tension spring is connected to the fixing sleeve, and the design of the unfastening head and the fixing head ensures the convenience of unfastening and fixing.

[0011] The utility model is further configured that a rubber ring is provided on the external pipe, a sealing groove is provided in the fixed pipe, the rubber ring abuts in the sealing groove, and the design of the rubber ring ensures the sealing of the fixed sleeve and the external pipe.

[0012] The utility model is further configured such that a shrinking sleeve is threadedly provided on the fixing sleeve, a fixing groove is provided on the shrinking sleeve, a fixing head is abutted in the fixing groove, an unfastening sleeve is threadedly provided on the fixing sleeve, an unfastening groove is provided on the unfastening sleeve, and the unfastening head is abutted in the unfastening groove. The design of the shrinking sleeve and the fixing sleeve ensures the convenience of unfastening and fixing.

[0013] The utility model is further configured that the driving mechanism includes a reducer and a chain, the reducer is installed on the support frame, and the chain is respectively engaged with the rotating shaft and the reducer. The design of the driving mechanism ensures the rotation of the furnace body.

[0014] The utility model is further configured that a motor is arranged on the support frame, a belt is arranged on the protruding end of the motor, and the belt is meshed with the reducer.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a gas-heated tin melting furnace having the following

[0017] Beneficial effects:

[0018] 1. The heating mechanism can effectively improve the utilization rate of thermal energy and the uniformity of heating. Through the design coordination of the furnace body and the heating shell, as well as the structure of the partition and the spiral groove, the transfer and distribution of the gas in the heating shell become more uniform. This design increases the contact area between the hot gas and the tin block, promotes the effective transfer of heat, thereby improving the heating efficiency and shortening the melting time.

[0019] 2. The sealing mechanism provides a stable and reliable sealing performance. Through the synergy of the insertion rod, the transverse plate and the rubber ring, and the precise matching of the annular groove and the groove, this mechanism ensures the sealing between the gas pipe and the furnace body to prevent heat and gas leakage. This sealing method not only enhances safety, but also improves overall energy efficiency.

[0020] 3. The driving mechanism provides stable and continuous power output. Through the configuration of the reducer and chain, as well as the power transmission of the motor and belt, this mechanism ensures the continuous rotation of the furnace body and the convenience of the tin liquid flowing out. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a gas-heated tin melting furnace in the utility model;

[0022] Figure 2 It is a cross-sectional structural schematic diagram of the furnace body in the utility model;

[0023] Figure 3 It is a structural schematic diagram of the heating shell in the utility model;

[0024] Figure 4 It is a cross-sectional structural schematic diagram of the sealing mechanism in the utility model;

[0025] Figure 5 It is a structural schematic diagram of the insertion rod in the utility model.

[0026] In the figure: 1. support frame; 2. rotating shaft; 3. furnace body; 4. heating shell; 5. partition; 6. intermediate sleeve; 7. fixing sleeve; 8. external pipe; 9. air inlet; 10. spiral groove; 11. diffusion groove; 12. insertion rod; 13. transverse plate; 14. annular groove; 15. groove; 16. unwinding head; 17. fixing head; 18. tension spring; 19. rubber ring; 20. sealing groove; 21. shrink sleeve; 22. fixing groove; 23. unwinding sleeve; 24. unwinding groove; 25. reducer; 26. chain; 27. motor; 28. belt. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0030] See also Figure 1-5 A gas-heated tin melting furnace comprises a support frame 1, the support frame 1 is mounted on an external device, a heating mechanism is arranged on the support frame 1, the heating mechanism comprises a rotating shaft 2, a furnace body 3, a heating shell 4, a partition 5, an intermediate sleeve 6, a fixing sleeve 7, an external pipe 8, a driving mechanism and a sealing mechanism, the rotating shaft 2 is mounted on the furnace body 3, and the rotating shaft 2 is rotatably connected to the support frame 1, the heating shell 4 is connected in the furnace body 3, a plurality of partitions 5 are arranged, and the plurality of partitions 5 are respectively mounted in the furnace body 3, the intermediate sleeve 6 is connected to the plurality of partitions 5, and an inlet is provided between every two partitions 5 The air hole 9 and the side wall of the heating shell 4 are equidistantly provided with a plurality of spiral grooves 10, each air inlet hole 9 is fixedly installed with a fixing sleeve 7, an external pipe 8 is connected to an external device, and the external pipe 8 is inserted into the fixing sleeve 7, a driving mechanism is installed on the support frame 1, a sealing mechanism is installed on the fixing sleeve 7, a diffusion groove 11 is provided on the lower end surface of the heating shell 4, and a plurality of spiral grooves 10 are respectively connected to the diffusion groove 11, a driving mechanism comprises a reducer 25 and a chain 26, the reducer 25 is installed on the support frame 1, and the chain 26 is respectively engaged with the rotating shaft 2 and the reducer 25.

[0031] The support frame 1 is provided with a motor 27 , and a belt 28 is provided on the protruding end of the motor 27 . The belt 28 is meshed with the reducer 25 .

[0032] In this embodiment, when tin melting is required, the tin block is first placed in the heating shell 4, and then the fuel gas is introduced into the furnace body 3 through the external pipe 8. The ignited fuel gas is then blown into the side wall of the heating shell 4 through multiple partitions 5. Since multiple spiral grooves 10 and diffusion grooves 11 are provided on the side wall of the heating shell 4, the contact area with the fuel gas will be increased, thereby increasing the heat absorption and improving the utilization efficiency of the hot gas.

[0033] See also Figure 4 and Figure 5As an implementation of the sealing mechanism: the sealing mechanism includes an insertion rod 12 and a transverse plate 13, the insertion rod 12 is slidably connected to the side wall of the fixed sleeve 7, the insertion rod 12 is connected to the transverse plate 13, an annular groove 14 is provided on the external tube 8, a groove 15 is provided on the insertion rod 12, the groove 15 abuts on the annular groove 14, and an unfastening head 16 and a fixing head 17 are respectively provided at both ends of the transverse plate 13, a tension spring 18 is provided on the lower end surface of the transverse plate 13, the tension spring 18 is connected to the fixed sleeve 7, a rubber ring 19 is provided on the external tube 8, a sealing groove 20 is provided in the fixed tube, and the rubber ring 19 abuts in the sealing groove 20, a shrink sleeve 21 is threadedly provided on the fixed sleeve 7, a fixing groove 22 is provided on the shrink sleeve 21, the fixing head 17 abuts in the fixing groove 22, an unfastening sleeve 23 is threadedly provided on the fixed sleeve 7, an unfastening sleeve 23 is provided with an unfastening groove 24, and the unfastening head 16 abuts on the unfastening groove 24.

[0034] More specifically, when the external tube 8 and the fixing sleeve 7 need to be fixed, the rubber ring 19 is first pressed against the sealing groove 20, and then the fixing groove 22 is pressed against the fixing head 17 by rotating the shrink sleeve 21, and then the groove 15 and the annular groove 14 on the insertion rod 12 are pressurized, and then the external tube 8 is driven to press against the rubber ring 19, thereby completing the sealing process. When it is necessary to unlock, the shrink sleeve 21 is first taken out, and then the unlocking groove 24 is pressed against the unlocking head 16 by rotating the unlocking sleeve 23, and then the insertion rod 12 is unlocked and the annular groove 14 is unlocked, thereby completing the unlocking process.

[0035] In summary, when the overall equipment is in use or running: when tin melting is required, first put the tin block into the heating shell 4, then pass the fuel gas into the furnace body 3 through the external pipe 8, and then the ignited fuel gas will be blown into the side wall of the heating shell 4 through multiple partitions 5. Since multiple spiral grooves 10 and diffusion grooves 11 are provided on the side wall of the heating shell 4, the contact area with the fuel gas will be increased, thereby increasing the heat absorption and improving the utilization efficiency of the hot gas.

[0036] When it is necessary to fix the external tube 8 and the fixing sleeve 7, first the rubber ring 19 is pressed against the sealing groove 20, and then the fixing groove 22 is pressed against the fixing head 17 by rotating the shrink sleeve 21, and then the groove 15 and the annular groove 14 on the insertion rod 12 are pressurized, and then the external tube 8 is driven to press against the rubber ring 19, thereby completing the sealing process. When it is necessary to release, first the shrink sleeve 21 is taken out, and then the release sleeve 23 is rotated to make the release groove 24 release against the release head 16, and then the insertion rod 12 is released from the release and the release from the annular groove 14, thereby completing the release process.

[0037] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A gas-heated tin melting furnace, comprising a support frame (1), the support frame (1) being mounted on an external device, and characterized in that: The support frame (1) is provided with a heating mechanism, and the heating mechanism comprises a rotating shaft (2), a furnace body (3), a heating shell (4), a partition (5), an intermediate sleeve (6), a fixed sleeve (7), an external pipe (8), a driving mechanism and a sealing mechanism. The rotating shaft (2) is mounted on the furnace body (3), and the rotating shaft (2) is rotatably connected to the support frame (1). The heating shell (4) is connected inside the furnace body (3). A plurality of partitions (5) are provided, and the plurality of partitions (5) are respectively mounted on the furnace body. (3), the middle sleeve (6) is connected to the plurality of partitions (5), an air inlet hole (9) is provided between each two of the partitions (5), a plurality of spiral grooves (10) are provided at equal intervals on the side wall of the heating shell (4), a fixed sleeve (7) is fixedly installed on each of the air inlet holes (9), an external pipe (8) is connected to external equipment, and the external pipe (8) is inserted into the fixed sleeve (7), the driving mechanism is installed on the support frame (1), and the sealing mechanism is installed on the fixed sleeve (7).

2. A gas-heated tin melting furnace according to claim 1, characterized in that: A diffusion groove (11) is provided on the lower end surface of the heating shell (4), and the plurality of spiral grooves (10) are respectively connected to the diffusion groove (11).

3. A gas-heated tin melting furnace according to claim 1, characterized in that: The sealing mechanism comprises an insertion rod (12) and a transverse plate (13); the insertion rod (12) is slidably connected to the side wall of the fixed sleeve (7); the insertion rod (12) is connected to the transverse plate (13); an annular groove (14) is provided on the external pipe (8); a groove (15) is provided on the insertion rod (12); and the groove (15) abuts against the annular groove (14).

4. A gas-heated tin melting furnace according to claim 3, characterized in that: The two ends of the transverse plate (13) are respectively provided with an unfastening head (16) and a fixing head (17); a tension spring (18) is provided on the lower end surface of the transverse plate (13); and the tension spring (18) is connected to the fixing sleeve (7).

5. A gas-heated tin melting furnace according to claim 4, characterized in that: The external pipe (8) is provided with a rubber ring (19), a sealing groove (20) is provided in the fixed pipe, and the rubber ring (19) abuts against the sealing groove (20).

6. A gas-heated tin melting furnace according to claim 5, characterized in that: The fixing sleeve (7) is threadedly provided with a shrink sleeve (21), the shrink sleeve (21) is provided with a fixing groove (22), the fixing head (17) is in contact with the fixing groove (22), the fixing sleeve (7) is threadedly provided with an unlocking sleeve (23), the unlocking sleeve (23) is provided with an unlocking groove (24), and the unlocking head (16) is in contact with the unlocking groove (24).

7. A gas-heated tin melting furnace according to claim 1, characterized in that: The driving mechanism comprises a reducer (25) and a chain (26); the reducer (25) is mounted on the support frame (1); and the chain (26) is respectively engaged with the rotating shaft (2) and the reducer (25).

8. A gas-heated tin melting furnace according to claim 7, characterized in that: The support frame (1) is provided with a motor (27), the protruding end of the motor (27) is provided with a belt (28), and the belt (28) is meshed with the reducer (25).