Electromagnetic wire production size detection device
By designing an electromagnetic wire detection device including a workbench, a drive motor and a transmission gear, the problem of the inability to detect the electromagnetic wire length in the prior art is solved, and the accurate detection and winding of the electromagnetic wire length is realized, and the production process is simplified.
Patent Information
- Application Number
- CN202421160898.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing electromagnetic wire detection device can only detect its diameter and cannot detect the length of the electromagnetic wire, which increases the difficulty and complexity of work.
A solenoid wire production dimension detection device is designed, including a workbench, a drive motor, a transmission gear and a rotation counter. The drive motor drives the transmission gear and a rotation counter to realize the winding and length detection of the electromagnetic wire.
The length detection of electromagnetic wires is realized, the electromagnetic wire winding and detection process is simplified, and the production efficiency is improved.
Smart Images

Figure CN222258200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic wire production size detection, in particular to an electromagnetic wire production size detection device. Background Art
[0002] Electromagnetic wire is an insulated wire used to manufacture coils or windings in electrical products, also known as winding wire. Electromagnetic wire must meet a variety of usage and manufacturing process requirements.
[0003] However, in the existing technology, when the existing electromagnetic wire is processed, the length of the entire turn of the electromagnetic wire needs to be measured so that quantitative production of the wire roll can be achieved. The existing electromagnetic wire size detection device can only detect its diameter but not the length of the electromagnetic wire. Detecting the length of the electromagnetic wire roll also requires counting the number of coils, which increases the difficulty of the work.
[0004] Therefore, we need an electromagnetic wire production size detection device to solve the problem of electromagnetic wire length size detection after the existing electromagnetic wire winding work is completed, and can also detect the length size while winding the electromagnetic wire. Utility Model Content
[0005] The utility model aims to provide an electromagnetic wire production size detection device to solve the problem of electromagnetic wire length size detection after the existing electromagnetic wire winding work is completed proposed in the above background technology, and can also detect the length size while winding the electromagnetic wire.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electromagnetic wire production size detection device, comprising a workbench, the top surface of the workbench is fixedly connected to the base of the driving motor, the surface of the power output shaft of the driving motor is fixedly connected to the inside of the driving gear plate, the teeth of the driving gear plate mesh with the teeth of the transmission gear, the surface of the transmission gear is fixedly connected to the end of the rotating shaft of the rotation counter body, the base of the rotation counter body is fixedly connected to the top surface of the workbench, and the end of the power output shaft of the driving motor is connected to the wire harness winding roller.
[0007] Preferably, the top surface of the workbench is fixedly connected to the bottom surface of the limiting guide roller frame, the end of the rotating shaft of the limiting guide roller is fixedly connected between the two side plates of the limiting guide roller frame, the limiting guide roller frame is arranged in an "L" shape, and the number of limiting guide rollers arranged is two and is distributed on the inner surface of the limiting guide roller frame.
[0008] Preferably, the interior of the wire harness winding roller is fixedly connected to the surface of the rotating shaft, the surface of the rotating shaft is fixedly connected to the surface of the mounting block, the mounting block is arranged inside the block fixing groove, the block fixing groove is arranged inside the power output shaft of the driving motor, and the mounting block and the block fixing groove are connected by fixing bolts.
[0009] Preferably, the surface of the installation block is plugged into the surface of the block fixing slot, and the cross-sectional surface of the installation block is arranged in a rectangular shape.
[0010] Preferably, the number of the position limiting guide roller frames is two, and the two position limiting guide roller frames are symmetrically distributed on the top surface of the workbench.
[0011] Preferably, the center points of the power output shaft, the driving gear plate and the rotating shaft of the driving motor are arranged on the same horizontal line.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: when the drive motor is started, the wire harness winding roller can wind up the electromagnetic wire, and the transmission gear drives the rotating shaft of the rotation counter body to rotate, thereby realizing the number of turns of the wire harness winding roller to wind up the electromagnetic wire, and the rotation counter body will reflect its length size according to the number of electromagnetic coils wound by the wire harness winding roller, and the end of the rotating shaft is fixedly connected to the surface of the mounting block, and then the surface of the mounting block is plugged into the surface of the block fixing groove, so that the power output shaft of the drive motor is stabilized between the rotating shaft, and the mounting block and the block fixing groove are fixed by fixing bolts, and when the drive motor is started, the rotating shaft can drive the wire harness winding roller to stably rotate the electromagnetic wire, and at the same time, the wire harness winding roller can be disassembled after winding up the electromagnetic wire; it further solves the problem of detecting the length size of the electromagnetic wire after the existing electromagnetic wire winding work is completed, and it can also detect the length size while winding up the electromagnetic wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model:
[0014] Figure 2 This is a schematic diagram of the overall side view structure of the utility model:
[0015] Figure 3 for Figure 2 Structural section at AA:
[0016] Figure 4 This is a schematic diagram of the connection between the drive motor and the wire harness winding roller of the utility model:
[0017] Figure 5 For this utility model Figure 4 Enlarged schematic diagram at point A in the middle.
[0018] In the figure: workbench 1, limit guide roller frame 2, limit guide roller 3, drive motor 4, wire harness winding roller 5, drive gear plate 6, rotation counter body 7, transmission gear 8, rotating shaft 9, installation block 10, block fixing groove 11, fixing bolt 12. DETAILED DESCRIPTION
[0019] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Embodiment 1
[0021] See also Figure 1-Figure 5 The utility model provides a technical solution: an electromagnetic wire production size detection device, including a workbench 1, the top surface of the workbench 1 is fixedly connected to the base of the driving motor 4, the surface of the power output shaft of the driving motor 4 is fixedly connected to the inside of the driving gear 6, the teeth of the driving gear 6 mesh with the teeth of the transmission gear 8, the surface of the transmission gear 8 is fixedly connected to the end of the rotating shaft of the rotation counter body 7, the base of the rotation counter body 7 is fixedly connected to the top surface of the workbench 1, the end of the power output shaft of the driving motor 4 is connected to the wire harness winding roller 5, and the wire harness is wound by starting the driving motor 4. The winding roller 5 can wind up the electromagnetic wire. The inside of the driving gear disc 6 is fixedly connected to the surface of the power output shaft of the driving motor 4, and then the teeth of the driving gear disc 6 are meshed with the teeth of the transmission gear 8, so that the driving gear disc 6 drives the transmission gear 8 to rotate. The surface of the transmission gear 8 is fixedly connected to the end of the rotating shaft of the rotation counter body 7. Therefore, the transmission gear 8 drives the rotating shaft of the rotation counter body 7 to rotate, thereby realizing the number of turns of the wire harness winding roller 5 to wind up the electromagnetic wire. According to the number of electromagnetic coils wound by the wire harness winding roller 5, the rotation counter body will reflect its length.
[0022] Embodiment 2
[0023] See attached Figures 1 to 3 On the basis of the first embodiment, in order to discharge the washing liquid inside the washing box body 1, the top surface of the workbench 1 is fixedly connected to the bottom surface of the limiting guide roller frame 2, and the end of the rotating shaft of the limiting guide roller 3 is fixedly connected between the two side plates of the limiting guide roller frame 2. The limiting guide roller frame 2 is arranged in an "L" shape, and the number of the limiting guide rollers 3 is two and distributed on the inner surface of the limiting guide roller frame 2;
[0024] By fixing the bottom surface of the limiting guide roller frame 2 to the top surface of the workbench 1, and then fixing the end of the rotating shaft of the limiting guide roller 3 to the inner surface of the limiting guide roller frame 2, the transmission of the electromagnetic wire is stabilized by the limiting guide roller 3. By arranging the limiting guide roller frame 2 in an L shape and arranging two limiting guide rollers 3 inside the limiting guide roller frame 2, the limiting guide roller frame 2 plays a tensioning role when the wire harness winding roller 5 winds up the electromagnetic wire.
[0025] Embodiment 3
[0026] See attached Figures 4 to 5 On the basis of the second embodiment, in order to increase the brush roller 15 to clean the oil on the surface of the electromagnetic wire, the inside of the wire harness winding roller 5 is fixedly connected to the surface of the rotating shaft 9, the surface of the rotating shaft 9 is fixedly connected to the surface of the mounting block 10, the mounting block 10 is arranged inside the block fixing groove 11, the block fixing groove 11 is arranged inside the power output shaft of the driving motor 4, and the mounting block 10 and the block fixing groove 11 are connected by a fixing bolt 12;
[0027] By fixing the end of the rotating shaft 9 to the surface of the mounting block 10, and then inserting the surface of the mounting block 10 into the surface of the block fixing groove 11, the power output shaft of the drive motor 4 is stabilized between the rotating shaft 9, and the mounting block 10 and the block fixing groove 11 are fixed by fixing bolts 12. When the drive motor 4 is started, the rotating shaft 9 can drive the wire harness winding roller 5 to stably rotate the electromagnetic wire. At the same time, the wire harness winding roller 5 can be disassembled after winding up the electromagnetic wire.
[0028] In actual use, by starting the drive motor 4, the wire harness winding roller 5 can wind up the electromagnetic wire, the inside of the drive gear plate 6 is fixedly connected to the surface of the power output shaft of the drive motor 4, and then the teeth of the drive gear plate 6 are meshed with the teeth of the transmission gear 8, so that the drive gear plate 6 drives the transmission gear 8 to rotate, and the surface of the transmission gear 8 is fixedly connected to the end of the rotating shaft of the rotation counter body 7, so that the transmission gear 8 drives the rotating shaft of the rotation counter body 7 to rotate, thereby realizing the number of turns of the wire harness winding roller 5 to wind up the electromagnetic wire, and the rotation counter body will reflect its length size according to the number of electromagnetic coils wound by the wire harness winding roller 5, and the bottom surface of the limiting guide roller frame 2 is fixedly connected to the top surface of the workbench 1, and then the end of the rotating shaft of the limiting guide roller 3 is fixedly connected to the limiting guide roller frame 2 The inner surface of the limit guide roller 3 is used to stabilize the transmission of the electromagnetic wire. The limit guide roller frame 2 is set in an L shape, and two limit guide rollers 3 are set inside the limit guide roller frame 2. Therefore, when the wire harness winding roller 5 winds up the electromagnetic wire, the limit guide roller frame 2 plays a tensioning role. The end of the rotating shaft 9 is fixedly connected to the surface of the mounting block 10, and then the surface of the mounting block 10 is plugged into the surface of the block fixing groove 11, so that the power output shaft of the drive motor 4 is stabilized between the rotating shaft 9, and the mounting block 10 and the block fixing groove 11 are fixed by fixing bolts 12. When the drive motor 4 is started, the rotating shaft 9 can drive the wire harness winding roller 5 to rotate stably on the electromagnetic wire. At the same time, the wire harness winding roller 5 can be disassembled after winding up the electromagnetic wire.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for detecting the size of electromagnetic wires during production, comprising a workbench (1), characterized in that: The top surface of the workbench (1) is fixedly connected to the base of the driving motor (4), the surface of the power output shaft of the driving motor (4) is fixedly connected to the inside of the driving gear disc (6), the teeth of the driving gear disc (6) mesh with the teeth of the transmission gear (8), the surface of the transmission gear (8) is fixedly connected to the end of the rotating shaft of the rotation counter body (7), the base of the rotation counter body (7) is fixedly connected to the top surface of the workbench (1), and the end of the power output shaft of the driving motor (4) is connected to the wire harness winding roller (5).
2. The electromagnetic wire production dimension detection device according to claim 1, characterized in that: The top surface of the workbench (1) is fixedly connected to the bottom surface of the limiting guide roller frame (2), and the end of the rotating shaft of the limiting guide roller (3) is fixedly connected between the two side plates of the limiting guide roller frame (2). The limiting guide roller frame (2) is arranged in an "L" shape, and the number of the limiting guide rollers (3) is two, and the two limiting guide rollers (3) are distributed inside the limiting guide roller frame (2).
3. The electromagnetic wire production size detection device according to claim 1, characterized in that: The interior of the wire harness winding roller (5) is fixedly connected to the surface of the rotating shaft (9), the surface of the rotating shaft (9) is fixedly connected to the surface of the mounting block (10), the mounting block (10) is arranged inside the block fixing groove (11), the block fixing groove (11) is arranged inside the power output shaft of the driving motor (4), and the mounting block (10) and the block fixing groove (11) are connected via a fixing bolt (12).
4. The electromagnetic wire production dimension detection device according to claim 3, characterized in that: The installation card block (10) is plugged into the surface of the card block fixing groove (11), and the cross-section of the installation card block (10) is arranged in a rectangular shape.
5. The electromagnetic wire production dimension detection device according to claim 2, characterized in that: The number of the position-limiting guide roller frames (2) is two, and the two position-limiting guide roller frames (2) are symmetrically distributed on the top surface of the workbench (1).
6. The electromagnetic wire production dimension detection device according to claim 1, characterized in that: The center points of the power output shaft of the drive motor (4), the drive gear disc (6) and the rotating shaft (9) are arranged on the same horizontal line.