Metal material quality detection device

The metal material quality detection device addresses inefficiencies in manual testing by providing automated clamping and adjustable pressure, enhancing detection accuracy and efficiency for diverse materials.

CN222259035UActive Publication Date: 2024-12-27DANYANG RUIYI MASCH CO LTD
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Patent Information

Application Number
CN202420805346.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-27
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

Traditional metal material testing methods rely on manual visual inspection, which is inefficient and prone to human errors, making it difficult to ensure consistency and accuracy, especially for materials of different shapes and sizes.

Method used

A metal material quality detection device with automated clamping and fixing functions, allowing for adjustable downward pressure on a detection head to accommodate various materials, and equipped with a movable detection head and camera for precise positioning and identification.

Benefits of technology

The device enhances testing efficiency and accuracy by enabling automated detection of metal materials of varying shapes and sizes, reducing labor costs and environmental pollution while improving the utilization of composite materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal material quality detection device which comprises a detection table, a fixing assembly and a detection assembly, and is characterized in that the fixing assembly is movably mounted above the detection table, the detection assembly is movably mounted above the fixing assembly, and the detection assembly is movably mounted above the fixing assembly. A metal material is clamped and fixed through the fixing assembly, quality detection is conducted on the material through the detection assembly, the detection assembly comprises a detection frame, a mounting box, a telescopic air cylinder, a mounting base, a dismounting and mounting opening and a detection head, the detection frame is fixedly mounted on one side of the top of the detection table, and the mounting box is movably mounted below the detection table. According to the utility model, the hardness of different metal materials is reasonably detected according to different pressing forces of the detection head, so that the metal materials are used according to the hardness during use, the composite metal materials are fully used according to the quality of the metal materials, and the detection head can be moved to facilitate detection and use at different positions.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a metal material quality detection device. Background Art

[0002] Metal material quality testing is a key step to ensure that metal materials meet industry standards. Especially in industrial production, the quality of metal materials is directly related to the quality and safety of downstream products. Traditional metal material testing methods often rely on manual visual inspection, which is not only inefficient but also easily affected by human factors, making it difficult to ensure the consistency and accuracy of testing. Therefore, in order to improve the efficiency and accuracy of testing and reduce human errors, metal material quality testing devices came into being;

[0003] In the existing document 202020051829.5, it is impossible to detect metal materials. The design of the metal material quality detection device takes into account the diversity of metal materials and can adapt to metal materials of different shapes and sizes for detection. Such devices usually have automatic clamping and fixing functions and can accurately position metal materials for subsequent detection operations. Therefore, the utility model proposes a metal material quality detection device to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to propose a metal material quality detection device. The metal material quality detection device can reasonably detect the hardness of different metal materials by applying different pressures on the detection head, so that the metal material can be used according to its hardness during use, and the composite metal material can be used fully according to the quality of the metal material. The detection head can be moved to facilitate detection at different positions.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a metal material quality detection device, including a detection platform, a fixed component and a detection component, characterized in that: a fixed component is movably installed above the detection platform, a detection component is movably installed above the fixed component, the metal material is clamped and fixed by the fixed component, and the material is used for quality detection through the detection component, the detection component includes a detection frame, a mounting box, a telescopic cylinder, a mounting seat, a disassembly port and a detection head, the detection frame is fixedly installed on one side of the top of the detection platform, a mounting box is movably installed below the detection platform, a telescopic cylinder is fixedly installed inside the mounting box, the output end of the telescopic cylinder is connected to the mounting seat, the mounting seat is arranged above the fixed component, a disassembly port is arranged below the mounting seat, and the detection head is rotatably installed below the disassembly port.

[0006] A further improvement is that the fixed component includes a rotating box, a small cylinder, a clamping block and a rotating motor. The rotating box is rotatably installed above the detection table, and a small cylinder is fixedly installed on the outside of the rotating box. The output end of the small cylinder is connected to the clamping block, and the clamping block is arranged inside the rotating box. A rotating motor is fixedly installed inside the detection table, and the output end of the rotating motor is connected to the rotating box.

[0007] A further improvement is that a small motor is fixedly mounted on one side of the detection frame, the output end of the small motor is connected to a threaded rod, a threaded sleeve is sleeved on the surface of the threaded rod, and the bottom of the threaded sleeve is fixedly connected to the top of the installation box.

[0008] A further improvement is that a sliding block is fixedly mounted on the top of the threaded sleeve, a sliding groove is provided inside the detection frame, and the sliding block and the sliding groove are adapted to each other.

[0009] A further improvement is that a collection box is movably installed inside the detection table, and a handle is fixedly installed on the front of the collection box.

[0010] A further improvement is that a leakage hole is provided at the bottom of the rotating box, a material guiding channel is fixedly installed inside the detection platform, and the material guiding channel and the leakage hole are communicated with each other.

[0011] A further improvement is that a small bracket is fixedly mounted on the other side of the top of the detection platform, and a camera is fixedly mounted on one side of the small bracket.

[0012] The beneficial effects of the utility model are as follows: the utility model can reasonably detect the hardness of different metal materials by applying different downward pressures on the detection head, so that the metal materials can be used according to their hardness during use, and the composite metal materials can be used fully according to the quality of the metal materials. The detection head can be moved to facilitate detection at different positions. Through automated design and sensor technology, the device can quickly and accurately complete the quality detection of metal materials, greatly improving the detection efficiency and reducing labor costs. The device is suitable for metal materials of various shapes and sizes and can meet the needs of different industries. The use of the device can reduce pollution to the environment and facilitate subsequent reprocessing by collecting scrapped products caused by quality problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 Figure 2 is a diagram of the present utility model.

[0016] Among them: 1. Testing table; 2. Testing frame; 3. Installation box; 4. Telescopic cylinder; 5. Mounting seat; 6. Disassembly and assembly port; 7. Testing head; 8. Rotating box; 9. Small cylinder; 10. Clamping block; 11. Rotating motor; 12. Small motor; 13. Threaded rod; 14. Threaded sleeve; 15. Slider; 16. Slide; 17. Collection box; 18. Handle; 19. Leakage hole; 20. Material guide channel; 21. Small bracket; 22. Camera. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical, not all of the embodiments. Based on the embodiment in the practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.

[0018] In the description of this utility model, it should be noted that, unless otherwise clearly specified and limited, the terms installation, connection and connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] according to Figure 1 , Figure 2As shown, this embodiment provides a metal material quality inspection device, including an inspection table 1, a fixing component and an inspection component, characterized in that: a fixing component is movably installed above the inspection table 1, and an inspection component is movably installed above the fixing component. The metal material is clamped and fixed by the fixing component, and the material is used for quality inspection by the inspection component. The inspection component includes an inspection frame 2, a mounting box 3, a telescopic cylinder 4, a mounting seat 5, a disassembly port 6 and a detection head 7. The inspection frame 2 is fixedly installed on one side of the top of the inspection table 1, and the mounting box 3 is movably installed below the inspection table 1. Through the mounting below the inspection frame 2 The box 3 moves left and right to adjust the position that needs to be tested, and a telescopic cylinder 4 is fixedly installed inside the installation box 3. The output end of the telescopic cylinder 4 is connected to the mounting seat 5. The mounting seat 5 is driven to descend by driving the telescopic cylinder 4. The mounting seat 5 is arranged above the fixed component, and a disassembly port 6 is arranged below the mounting seat 5. The setting of the disassembly port 6 facilitates the replacement of the detection head 7 for detection heads 7 of different specifications. The detection head 7 is rotatably installed below the disassembly port 6. The telescopic cylinder 4 can adjust the downward pressure to adapt to different materials. The mounting seat 5 drives the detection head 7 to descend to perform quality inspection on metal materials.

[0020] The fixed component includes a rotating box 8, a small cylinder 9, a clamping block 10 and a rotating motor 11. The rotating box 8 is rotatably installed above the testing platform 1. By placing the metal material into the rotating box 8, a small cylinder 9 is fixedly installed on the outside of the rotating box 8. The output end of the small cylinder 9 is connected to the clamping block 10. The clamping block 10 is arranged inside the rotating box 8, and the small cylinder 9 is driven to drive the clamping block 10 to fix and clamp the metal material. A rotating motor 11 is fixedly installed inside the testing platform 1. The motor model is Y90S-2. The output end of the rotating motor 11 is connected to the rotating box 8. The rotating box 8 is driven by the rotating motor 11 to clamp multiple groups of materials. It is suitable for fixing materials of different specifications and can be used to detect multiple groups of different materials.

[0021] A small motor 12 is fixedly installed on one side of the detection frame 2, and the output end of the small motor 12 is connected to a threaded rod 13. The small motor 12 is driven to drive the threaded rod 13 to rotate. A threaded sleeve 14 is sleeved on the surface of the threaded rod 13. The bottom of the threaded sleeve 14 is fixedly connected to the top of the installation box 3. The threaded rod 13 drives the threaded sleeve 14 to move, and the detection head 7 is moved left and right, which is convenient for adjusting the detection position and making the detection range larger.

[0022] A slider 15 is fixedly installed on the top of the threaded sleeve 14, and a slide groove 16 is opened inside the detection frame 2. The slider 15 and the slide groove 16 are adapted to each other. The setting of the slider 15 and the slide groove 16 facilitates the limiting of the threaded sleeve 14 and the stable movement and use of the threaded sleeve 14.

[0023] A collection box 17 is movably installed inside the testing table 1. The setting of the collection box 17 facilitates the collection of waste and unqualified materials. A handle 18 is fixedly installed on the front of the collection box 17. By pulling the handle 18, the collection box 17 is driven to facilitate the processing of waste.

[0024] A leakage hole 19 is provided at the bottom of the rotating box 8, and a material guide channel 20 is fixedly installed inside the detection table 1. The material guide channel 20 and the leakage hole 19 are interconnected. The debris generated during the detection is introduced into the material guide channel 20 through the setting of the leakage hole 19 to complete the collection of waste.

[0025] A small bracket 21 is fixedly mounted on the other side of the top of the testing platform 1, and a camera 22 is fixedly mounted on one side of the small bracket 21. The camera 22 is set to shoot the material before and after the test to judge the quality of the metal material, and the photographed material is identified manually or mechanically, thereby improving the accuracy of the test.

[0026] When the metal material quality inspection device is in use, the metal material is clamped and fixed by the fixing component and used for material quality inspection by the inspection component. The position to be inspected is adjusted by moving the mounting box 3 under the inspection frame 2 left and right. The mounting seat 5 is driven to descend by driving the telescopic cylinder 4. The telescopic cylinder 4 can adjust the downward pressure to adapt to different materials. The mounting seat 5 drives the inspection head 7 to descend to inspect the quality of the metal material. The disassembly and assembly port 6 is provided to facilitate the replacement of the inspection head 7 so as to be suitable for inspection heads 7 of different specifications. The metal material is placed in the rotating box 8, the small cylinder 9 is driven to drive the clamping block 10 to fix and clamp the metal material, and the rotating motor 11 is used to drive the rotating box 8 to clamp multiple groups of materials. It is suitable for fixing materials of different specifications and can be used for Multiple groups of different materials are used for testing, and the small motor 12 is driven to drive the threaded rod 13 to rotate, and the threaded rod 13 drives the threaded sleeve 14 to move, and the detection head 7 is moved left and right, which is convenient for adjusting the detection position to make the detection range larger. The setting of the slider 15 and the slide groove 16 is convenient for limiting the threaded sleeve 14, which is convenient for the stable movement of the threaded sleeve 14. The setting of the collection box 17 is convenient for collecting waste and unqualified materials. The collection box 17 is driven by pulling the handle 18 to facilitate the treatment of waste. The debris generated during the detection is introduced into the material guide channel 20 through the setting of the leak hole 19 to complete the collection of waste. The camera 22 is set to shoot the material before and after the detection to judge the quality of the metal material, and the photographed material is identified manually or mechanically to improve the detection accuracy.

[0027] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A metal material quality inspection device, comprising a inspection platform (1), a fixing component and a inspection component, characterized in that: A fixed component is movably mounted above the detection platform (1), and a detection component is movably mounted above the fixed component. The detection component comprises a detection frame (2), a mounting box (3), a telescopic cylinder (4), a mounting seat (5), a disassembly port (6) and a detection head (7). The detection frame (2) is fixedly mounted on one side of the top of the detection platform (1), and a mounting box (3) is movably mounted below the detection platform (1). A telescopic cylinder (4) is fixedly mounted inside the mounting box (3), and an output end of the telescopic cylinder (4) is connected to the mounting seat (5). The mounting seat (5) is arranged above the fixed component, and a disassembly port (6) is arranged below the mounting seat (5). The detection head (7) is rotatably mounted below the disassembly port (6).

2. A metal material quality detection device according to claim 1, characterized in that: The fixed component comprises a rotating box (8), a small cylinder (9), a clamping block (10) and a rotating motor (11); the rotating box (8) is rotatably mounted above the detection platform (1); the small cylinder (9) is fixedly mounted on the outer side of the rotating box (8); the output end of the small cylinder (9) is connected to the clamping block (10); the clamping block (10) is arranged inside the rotating box (8); the rotating motor (11) is fixedly mounted inside the detection platform (1); and the output end of the rotating motor (11) is connected to the rotating box (8).

3. A metal material quality detection device according to claim 1, characterized in that: A small motor (12) is fixedly mounted on one side of the detection frame (2); the output end of the small motor (12) is connected to a threaded rod (13); a threaded sleeve (14) is sleeved on the surface of the threaded rod (13); and the bottom of the threaded sleeve (14) is fixedly connected to the top of the installation box (3).

4. A metal material quality detection device according to claim 3, characterized in that: A sliding block (15) is fixedly mounted on the top of the threaded sleeve (14), a sliding groove (16) is provided inside the detection frame (2), and the sliding block (15) and the sliding groove (16) are adapted to each other.

5. A metal material quality detection device according to claim 1, characterized in that: A collection box (17) is movably installed inside the detection table (1), and a handle (18) is fixedly installed on the front of the collection box (17).

6. A metal material quality detection device according to claim 2, characterized in that: A leakage hole (19) is provided at the bottom of the rotating box (8), and a material guide channel (20) is fixedly installed inside the detection platform (1), and the material guide channel (20) and the leakage hole (19) are communicated with each other.

7. A metal material quality detection device according to claim 1, characterized in that: A small bracket (21) is fixedly mounted on the other side of the top of the detection platform (1), and a camera (22) is fixedly mounted on one side of the small bracket (21).

Citation Information

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