Drop-type lightning arrester production line

Abstract

The utility model discloses a drop-type lightning arrester production line. The drop-type lightning arrester production line comprises a first working line, a second working line and a third working line, the second operating line comprises a fourth station, a fifth station and a sixth station; one end of the final assembly line is matched with the first operation line, and the other end of the final assembly line is matched with the second operation line; the first unpowered slide way is communicated with the first station and the second station; the first unpowered sliding rod is communicated with the second station and the third station; the second unpowered slide way is communicated with the fourth station and the sixth station; the third unpowered slide way is communicated with the fifth station and the sixth station; the first unpowered slide way, the first unpowered slide rod, the second unpowered slide way and the third unpowered slide way are obliquely arranged from high to low; the production line is arranged in a U-shaped structure, the carrying waste is avoided, the labor intensity is reduced, the operation order is greatly improved, the field utilization rate and the operation efficiency of on-site products are reduced, the sliding effect is formed through the gravity of the products and parts, the energy loss is avoided in the transportation mode, and certain environment-friendly and low-carbon effects are achieved.

Description

Technical Field

[0001] The utility model relates to the field of electrical technology, in particular to a drop-type lightning arrester production line. Background Art

[0002] The drop-type lightning arrester includes many parts, such as the lightning arrester body, insulators, disconnectors, and corresponding contacts. During the production of this product, due to the use of a process-based layout, individual workbenches and equipment are located in different locations in the workshop. During production, each operator works at the assigned workstation, and the semi-finished products are placed in a container. After the container is full, it is transferred to the next workbench or the next equipment position by a carrier or manual transportation. During the operation, the operator also needs to take time to put the product into the container, transfer to the next process, and then take it out of the container to continue the processing of the next process. In the entire process, there are many waste points such as waiting, picking and placing, handling, and loading.

[0003] Moreover, as the concept of green, low-carbon and environmental protection has become more popular, it is also one of the major factors in the modification process of the production line. Utility Model Content

[0004] Therefore, the technical problem to be solved by the utility model is how to improve the processing efficiency of drop-type lightning arresters. To this end, a drop-type lightning arrester production line comprises:

[0005] A first operation line, the first operation line includes a first station, a second station, and a third station, the first station is used for riveting the ear shaft, the second station is used for connecting and fixing the copper pull ring, the ear shaft and the arrester body, and the third station is used for installing the disconnector;

[0006] The second operation line includes a fourth station, a fifth station, and a sixth station, wherein the fourth station is used for assembling the upper contact, the fifth station is used for assembling the lower contact assembly, and the sixth station is used for assembling the insulator, the upper contact, and the lower contact;

[0007] A general assembly line, one end of which cooperates with the end of the first operating line, and the other end of which cooperates with the end of the second operating line, and the general assembly line is used for overall assembly;

[0008] a first unpowered slideway, the first unpowered slideway connecting the first station and the second station;

[0009] a first unpowered sliding rod, the first unpowered sliding rod connecting the second station and the third station;

[0010] a second unpowered slideway, the second unpowered slideway connecting the fourth station and the sixth station;

[0011] a third unpowered slideway, the third unpowered slideway connecting the fifth station and the sixth station;

[0012] The first unpowered slideway, the first unpowered slide bar, the second unpowered slideway, and the third unpowered slideway are all arranged to be inclined from high to low.

[0013] The first workstation, the second workstation, the fourth workstation and the fifth workstation are all provided with elevators, and the elevators lift the materials to a suitable height.

[0014] The first operation line and the second operation line are provided with feed ports opening toward the outside.

[0015] The first non-powered slideway, the second non-powered slideway, and the third non-powered slideway are all tube groove structures.

[0016] The first non-powered slideway, the second non-powered slideway, and the third non-powered slideway are U-shaped pipe grooves.

[0017] The first unpowered sliding rod includes at least one sliding rod.

[0018] It also includes a packaging line, which cooperates with the final assembly line.

[0019] The packaging operation line includes a first box sealing mechanism, a first box sealing mechanism, a first bundling mechanism, and a second bundling mechanism. The first box sealing mechanism is used to seal boxes packaged with drop-type lightning arresters; the first box sealing mechanism is used to seal boxes containing boxes; the first bundling mechanism and the second bundling mechanism bundle the boxes, and the first bundling mechanism and the second bundling mechanism have different bundling directions.

[0020] The packaging line is in a transverse U-shape.

[0021] The technical solution of this utility model has the following advantages:

[0022] 1. The utility model provides a drop-type lightning arrester production line. First, the first operating line, the second operating line and the final assembly line are arranged in a "U"-shaped structure. The entire production line is divided into two operating lines and a combined workbench, which avoids the waste of waiting, picking and placing, handling, and loading between processes, greatly improves the operating order, reduces on-site work-in-progress, site utilization and operating efficiency, and secondly, through the setting of unpowered slides and slide bars, a sliding effect is formed by the gravity of the products and components themselves. Compared with devices such as conveyor belts, this mode of transportation does not require a driving source and will not have energy loss, which can achieve a certain green, environmentally friendly and low-carbon effect.

[0023] 2. The utility model provides a drop-type arrester production line, in which the hoist is used to lift the material to a suitable height, which is convenient for operators to take, so that operators can take the material without bending over, thereby improving work efficiency. The suitable height here specifically refers to the height at which the operator is suitable to take the material when sitting at the workstation. Since the operating heights of operators of different heights are different, the hoist can adjust different height settings according to actual needs.

[0024] 3. The utility model provides a drop-type lightning arrester production line, in which the feed port is arranged toward the outside so that the material will not interfere with the operation of the operator. This arrangement greatly increases the operational flexibility.

[0025] 4. The utility model provides a drop-type lightning arrester production line, and the arrangement of the pipe trough structure makes it more convenient to transport materials.

[0026] 5. The utility model provides a drop-type lightning arrester production line, and the setting of the U-shaped pipe groove allows the operator to intuitively observe the movement state and position of the semi-finished products after assembly.

[0027] 6. The utility model provides a drop-type lightning arrester production line. The setting of the slide rod can achieve a sliding effect through gravity. Compared with the pipe groove structure, it keeps the umbrella skirt of the lightning arrester body clean and occupies less space, so more lightning arrester bodies can be accommodated.

[0028] 7. The utility model provides a drop-type lightning arrester production line, which coordinates the packaging operation line with the final assembly line to form a processing merger of the entire process, further improving the processing efficiency.

[0029] 8. The utility model provides a drop-type lightning arrester production line with a U-shaped setting to form a reverse bending effect. Compared with the long strip structure, this production line can save space, make full use of the workshop space, and avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 A schematic diagram of the structure of the drop-out arrester provided by the utility model;

[0032] Figure 2 An exploded diagram of the drop-out arrester provided by the utility model;

[0033] Figure 3 A schematic diagram of the structure of a drop-type lightning arrester production line provided by the utility model;

[0034] Figure 4 A side view of a first operation line provided by the utility model;

[0035] Figure 5 This is a side view of the second working line provided by the utility model.

[0036] Description of reference numerals:

[0037] 11. First operation line; 12. First workstation; 13. Second workstation; 14. Third workstation; 15. Second operation line; 16. Fourth workstation; 17. Fifth workstation; 18. Sixth workstation; 19. Final assembly line; 20. First non-powered slideway; 21. First non-powered slide bar; 22. Second non-powered slideway; 23. Third non-powered slideway; 24. Hoist; 25. Feed port; 26. Packaging operation line; 101. Ear shaft; 102. Copper pull ring; 103. Arrester body; 104. Upper contact; 105. Lower contact; 106. Insulator; 107. Disconnector; 261. First box sealing mechanism; 262. First box sealing mechanism; 263. First bundling mechanism; 264. Second bundling mechanism. DETAILED DESCRIPTION

[0038] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0042] Example 1

[0043] This embodiment provides a drop-out arrester production line, as shown in the attached Figure 1-5 As shown, including:

[0044] The first operation line 11 includes a first station 12, a second station 13, and a third station 14. The first station 12 is located at the left end of the first operation line 11. The first station 12 is used for riveting the ear shaft 101 to form the processing of the ear shaft 101. The second station 13 is located in the middle of the first operation line 11. The second station 13 is used for connecting and fixing the copper pull ring 102, the ear shaft 101 and the arrester body 103. The copper pull ring 102 is crimped and fixed to the upper end of the arrester body 103, and the ear shaft 101 is connected and fixed to the lower end of the arrester body 103. The third station 14 is located at the right end of the first operation line 11, and connects and fixes the disconnector 107 to the arrester body 103, thereby forming a semi-finished product with the arrester body 103.

[0045] The second operation line 15 includes a fourth station 16, a fifth station 17, and a sixth station 18. The fourth station 16 is located at the left end of the second operation line 15 and is used for assembling the upper contact 104. The fifth station 17 is located in the middle of the second operation line 15 and is used for assembling the lower contact 105. The sixth station 18 is located at the right end of the second operation line 15 and is used for assembling the insulator 106, the upper contact 104, and the lower contact 105, that is, the sixth station 18 connects and fixes the upper contact 104 to the upper end of the insulator 106 and connects and fixes the lower contact 105 to the lower end of the insulator 106, thereby forming a semi-finished product with the insulator 106.

[0046] The final assembly line 19, one end of the final assembly line 19 cooperates with the end of the first operation line 11, and the other end of the final assembly line 19 cooperates with the end of the second operation line 15. The final assembly line 19, the first operation line 11, and the second operation line 15 form a "U"-shaped structure arrangement, that is, the semi-finished product with the arrester body 103 and the semi-finished product with the insulator 106 are assembled as a whole on the final assembly line 19, and finally assembled to form a complete drop-type arrester. Here, the first operation line 11 and the second operation line 15 are arranged in parallel. The end of the first operation line 11 is the right end of the first operation line 11. The right end of the first operation line 11 can be in contact with the final assembly line 19, or it can be located within the operating range of the operator of the third station 14, or the operator of the third station 14 can be transferred to the final assembly line 19 through a small slide. Here, the end of the second operation line 15 is the right end of the second operation line 15, and the right end of the second operation line 15 can be in contact with the final assembly line 19, or can be located within the operating range of the operator of the sixth station 18, or the operator of the third station 14 can be transferred to the final assembly line 19 through a small slide. A channel is formed between the first operation line 11 and the second operation line 15, and the channel is set to allow flexible movement between positions according to actual needs when the number of people is less than 6.

[0047] The first non-powered slideway 20 connects the first workstation 12 and the second workstation 13 , that is, the riveted ear shaft 101 is transferred to the second workstation 13 through the first non-powered slideway 20 .

[0048] The first unpowered slide bar 21 connects the second station 13 and the third station 14 , and the arrester body 103 equipped with the copper pull ring 102 and the ear shaft 101 is transferred to the third station 14 through the first unpowered slide bar 21 .

[0049] The second non-powered slideway 22 connects the fourth station 16 and the sixth station 18 , and the assembled upper contact 104 is transferred to the sixth station 18 through the second non-powered slideway 22 .

[0050] The third non-powered slideway 23 connects the fifth station 17 and the sixth station 18, and the assembled lower contact 105 is transferred to the sixth station 18 through the third non-powered slideway 23. It should be noted here that the fourth station 16 and the fifth station 17 are independently set, so the processing content between the two stations can be replaced.

[0051] The first non-powered slide 20, the first non-powered slide bar 21, the second non-powered slide 22, and the third non-powered slide 23 are all tilted from high to low. Simply put, the transmission of all parts is achieved by sliding on the slope through their own gravity. The tilt angle here can be adjusted according to actual needs. Since some assembled parts have a large overall mass, they can also have a sliding effect at a small tilt angle. Some parts have a small mass, so a larger tilt angle is required. The tilt angle of each slide here is different.

[0052] Firstly, the first operation line 11, the second operation line 15 and the final assembly line 19 are arranged in a "U"-shaped structure. The entire production line is divided into two operation lines and a combined workbench. This avoids waste such as waiting, picking and placing, handling, and loading between processes, greatly improving on-site order and operating efficiency. Secondly, through the setting of unpowered slides and slide bars, a sliding effect is formed by the gravity of the products and components themselves. Compared with devices such as conveyor belts, this mode of transportation does not require a driving source and will not have energy loss, which can achieve a certain green, environmentally friendly and low-carbon effect.

[0053] Specifically, as attached Figure 3-5 As shown, the first station 12, the second station 13, the fourth station 16, and the fifth station 17 are all equipped with a hoist 24. The hoist 24 lifts the materials to a suitable height. The materials here can be parts or semi-finished products that have been assembled, and are adjusted specifically according to the needs of the station. The hoist 24 is used to lift the materials to a suitable height, which is convenient for operators to take, so that operators can take them without bending over, thereby improving work efficiency. The suitable height here specifically refers to the height that the operator is suitable for taking when sitting on the station. Since the operating heights of operators of different heights are different, the hoist 24 can adjust different height settings according to actual needs. In addition, the materials can also be pulled manually to form a lifting effect.

[0054] Specifically, as attached Figure 3-5 As shown, the first operation line 11 and the second operation line 15 are provided with a feed port 25 that opens toward the outside. For example, the feed port 25 on the first operation line 11 opens toward the side away from the second operation line 15, and the feed port 25 on the second operation line 15 opens toward the side away from the first operation line 11. In this embodiment, each workstation is provided with a corresponding feed port 25, and the material is fed from the outside, and then the material is placed on the elevator 24 to facilitate the subsequent assembly operation of the operator. The feed port 25 is set toward the outside so that the material will not interfere with the operation of the operator. With this setting, the operational flexibility is greatly increased. Compared with the rear-side feeding, it is necessary to consider the distance between the first operation line 11 and the second operation line 15. The front-side feeding can improve the utilization rate of the overall space.

[0055] Specifically, the first non-powered slideway 20, the second non-powered slideway 22, and the third non-powered slideway 23 are all tube groove structures. The arrangement of the tube groove structure is more convenient for the transmission of materials. The tube groove here can be a U-shaped tube groove or a rectangular tube groove.

[0056] Specifically, as attached Figure 3-5 As shown, the first non-powered slide 20, the second non-powered slide 22, and the third non-powered slide 23 are U-shaped tube grooves. The setting of the U-shaped tube grooves allows the operator to intuitively observe the movement state and position of the semi-finished product after assembly. In this embodiment, the U-shaped tube grooves are all made of stainless steel to reduce friction resistance, so that the parts can slide better under the action of gravity.

[0057] Specifically, as attached Figure 3-5 As shown, the first unpowered slide bar 21 includes at least one slide bar. The setting of the slide bar can achieve a sliding effect by gravity. Compared with the pipe groove structure, the slide bar occupies a smaller area and can accommodate more arrester bodies 103. Since the arrester body 103 equipped with the ear shaft 101 can form a transmission effect by hanging, compared with the slide way, the slide bar is more suitable for the sliding of the arrester body 103. The arrester body 103 is vertically suspended, keeping the umbrella skirt of the arrester body 103 clean and occupying less space. The number of slide bars here can be adjusted according to actual needs.

[0058] Specifically, as attached Figure 3-5 As shown, the fourth station 16 and the fifth station 17 also include riveting tools, which use riveting to form the assembly and fixing effect of the upper contact 104 and the lower contact 105.

[0059] Specifically, it also includes a packaging line 26, which cooperates with the final assembly line 19. The packaging line 26 cooperates with the final assembly line 19 to form a processing merger of the entire process, further improving the processing efficiency.

[0060] Specifically, as attached Figure 3 As shown, the packaging line 26 includes a first box sealing mechanism 261, a first box sealing mechanism 262, a first bundling mechanism 263, and a second bundling mechanism 264. The assembled drop-type lightning arrester is placed in a box, and then the box packaged with the drop-type lightning arrester is sealed by the first box sealing mechanism 261. Here, the first box sealing mechanism 261 is located on the right side of the final assembly line 19 near the end of the third station 14. The sealed box is placed in a box, and then the box containing the box is sealed by the first box sealing mechanism 262. The sealed box is bundled by the first bundling mechanism 263 and the second bundling mechanism 264. The bundling directions of the first bundling mechanism 263 and the second bundling mechanism 264 are different. For example, the first bundling mechanism 263 is a horizontal bundling, and the second bundling mechanism 264 is a longitudinal bundling. Finally, the bundled boxes are stacked.

[0061] Specifically, the packaging line 26 is a horizontal U-shape. Here, the first box sealing mechanism 261 and the first carton sealing mechanism 262 are located in the horizontal strip direction, the first bundling mechanism 263 is located in the longitudinal direction, and the second bundling mechanism 264 extends in the opposite direction toward the assembly line 19. The drop-type lightning arrester production line provided by the utility model is U-shaped, forming a reverse bending effect. Compared with the long strip structure, this kind of line can save space, make full use of the workshop space, and avoid waste.

[0062] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A drop-type lightning arrester production line, characterized in that: include: A first operation line (11), the first operation line (11) comprises a first work station (12), a second work station (13), and a third work station (14), the first work station (12) is used for riveting the ear shaft (101), the second work station (13) is used for connecting and fixing the copper pull ring (102), the ear shaft (101) and the arrester body (103), and the third work station (14) is used for installing the disconnector (107); A second operation line (15), wherein the second operation line (15) comprises a fourth workstation (16), a fifth workstation (17), and a sixth workstation (18), wherein the fourth workstation (16) is used for assembling an upper contact (104), the fifth workstation (17) is used for assembling a lower contact (105) assembly, and the sixth workstation (18) is used for assembling an insulator (106), an upper contact (104), and a lower contact (105); A general assembly line (19), one end of the general assembly line (19) cooperates with the end of the first operation line (11), and the other end of the general assembly line (19) cooperates with the end of the second operation line (15), and the general assembly line (19) is used for overall assembly; A first non-powered slideway (20), wherein the first non-powered slideway (20) connects the first workstation (12) and the second workstation (13); A first unpowered sliding rod (21), wherein the first unpowered sliding rod (21) connects the second workstation (13) and the third workstation (14); a second non-powered slideway (22), wherein the second non-powered slideway (22) connects the fourth workstation (16) and the sixth workstation (18); a third non-powered slideway (23), the third non-powered slideway (23) connecting the fifth workstation (17) and the sixth workstation (18); The first unpowered slideway (20), the first unpowered slide bar (21), the second unpowered slideway (22), and the third unpowered slideway (23) are all arranged to be inclined from high to low.

2. The drop arrester production line according to claim 1, characterized in that: The first workstation (12), the second workstation (13), the fourth workstation (16), and the fifth workstation (17) are all provided with a hoist (24), and the hoist (24) lifts the material to a suitable height.

3. The drop arrester production line according to claim 1, characterized in that: The first operation line (11) and the second operation line (15) are provided with a feed port (25) opening toward the outside.

4. The drop arrester production line according to claim 1, characterized in that: The first non-powered slideway (20), the second non-powered slideway (22), and the third non-powered slideway (23) are all tube groove structures.

5. The drop arrester production line according to claim 4, characterized in that: The first non-powered slideway (20), the second non-powered slideway (22), and the third non-powered slideway (23) are U-shaped pipe grooves.

6. The drop arrester production line according to claim 1, characterized in that: The first unpowered sliding rod (21) comprises at least one sliding rod.

7. The drop arrester production line according to claim 1, characterized in that: It also includes a packaging line (26), which cooperates with the final assembly line (19).

8. The drop arrester production line according to claim 7, characterized in that: The packaging operation line (26) comprises a first box sealing mechanism (261), a first box sealing mechanism (262), a first bundling mechanism (263), and a second bundling mechanism (264); the first box sealing mechanism (261) is used to seal a box packaged with a drop-type lightning arrester; the first box sealing mechanism (262) is used to seal a box containing a box; the first bundling mechanism (263) and the second bundling mechanism (264) bundling the box; the first bundling mechanism (263) and the second bundling mechanism (264) have different bundling directions.

9. The drop arrester production line according to claim 7 or 8, characterized in that: The packaging operation line (26) is in a transverse U-shape.

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